CN2414042Y

CN2414042Y - Pressed refuse transfer post

Info

Publication number: CN2414042Y
Application number: CN 00214357
Authority: CN
Inventors: 刘广德; 刘文龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2000-04-17
Filing date: 2000-04-17
Publication date: 2001-01-10
Anticipated expiration: 2010-04-17

Abstract

The utility model relates to a compressed refuse transfer post, which can form a tower crane-shaped complete machine structure by a hydraulic system, a hoisting mechanism, the foundation of a pit and a vertical push pressing mould box, a lateral pushing mechanism, a gantry frame, a suspension bridge type conveying and storage platform, an auxiliary one-way pushing mechanism of a ratchet, a height indicating control device of a press head, and a water-proof sleeve cylinder. The pressed refuse transfer post makes the hydraulic pressure used as the motive power; the dispersing refuse is pushed and compressed into a block shape in a mould cylinder and is pushed out of the upper opening of the mould box, and the storage platform can cause pressing blocks to be transferred and directly arranged on a transporting dumper. The compressed refuse transfer post has the functions that the dispersing refuse can be compressed into blocks and can be stored, transferred, and directly and mechanically loaded on vehicles. The refuse which is a block shape has no pollution, and the compressed refuse transfer post which has the advantages of simple structure, high safety, and energy saving is an ideal environmental sanitation device.

Description

Rubbish compression transhipment station

The utility model relates to environmental sanitation machinery, specifically a kind of rubbish briquetting transferring equipment.

Concentrating of municipal refuse, the processing field that is transported to the suburb is indispensable link.Although the freight container accumulating transfer mode of just carrying out at present is a kind of progress, because too loose, the light specific gravity of domestic waste, last method can't solve the problem of transportation missing-ton, transport power waste.Address this problem, even more important to the big city that haul distance is far away.At present, the equipment of domestic existing two kinds of briquettings transhipment.1, roof pressure is vertical, and equipment is tall and big, needs huge auxiliary construction input, and the structure imperfection, fault rate height, fluctuation of service, many with material, cost is high, floor area greatly, not attractive in appearance.2, horizontal pressure is horizontal, and briquetting is little.More than two kinds all exist the rubbish piece cohesive force after the compression poor, the entrucking behind the briquetting has become a difficult problem, artificial and existing machinery all can't be avoided the briquetting fragmentation when entrucking, as briquetting is packed, cost of wheeling is increase thereupon then.

The purpose of this utility model just provides a kind of possess simultaneously briquetting, storage, entrucking full mechanization function, and simple in structure, economical, floor area is little, does not have large-scale ground structures, directly entrucking, big, the chip-proof compressing, stalling and transporting garbage equipment of briquetting.

The utility model is to realize like this, it comprises hydraulic efficiency pressure system, hoisting mechanism, melt pit basis, wherein hydraulic efficiency pressure system is made up of hydraulic operation case, pushing tow cylinder, hydraulic actuating cylinder, feeding door oil cylinder, hoisting mechanism is made up of winch, steel rope, and its main points are that it also has vertical pushing tow pressurization moulding box, horizontal pushing mechanism, portal frame, suspension bridge type to carry saving platform, the secondary unidirectional propulsive mechanism of ratchet and waterproof sleeve to constitute the complete machine structure of tower crane shape jointly;

Vertical pushing tow pressurization moulding box is by moulding box, pressure head, feeding door is formed, horizontal pushing mechanism is by pillar stiffener, the horizontal platform that pushes away, track, the push and block plate is formed, portal frame is by gantry upright post, the portal frame crossbeam, pulley is formed, suspension bridge type carries the saving platform by the saving platform, conveying roller, load-transfer device and pulley are formed, pipe bending cylinder and moulding box are fixed on the melt pit basis by the chassis, foothold as entire equipment, pressure head and pipe bending cylinder upper end are fixing, horizontal platform and the gantry upright post of pushing away, moulding box, chassis and pillar stiffener are fixed, pillar stiffener lower end and basic ground are fixed, gantry upright post and chassis, moulding box, horizontally push away platform and gantry crossbeam is fixed, saving platform left end and hoisting system pulley are fixed, right-hand member is connected with the gantry upright post axle by carrying drive roll, winch and the horizontal platform that pushes away are fixed, hoisting rope one end and portal frame crossbeam are fixed, pass through pulley, the other end is reeled and is fixed on the elevator roller of winch, push and block plate one end is connected with horizontal push oil cylinder hinge axis, following base plate is pressed in the track and slides, the other end of horizontal push oil cylinder is connected with the horizontal platform hinge axis that pushes away, ratchet is connected with carrying initiative roll shaft, and fix by key, ratchet bar one end is pulled axle with push and block and is connected, the other end is pressed on the ratchet, feeding door oil cylinder one end is connected with the horizontal platform hinge axis that pushes away, the other end is connected with the feeding door hinge axis, waterproof sleeve open end and chassis are fixed, water with pea gravel concreten all around, can make simultaneously the civil engineering template uses, the hydraulic operation case is fixed on equipment one side and pushing tow cylinder, horizontal push oil cylinder, feeding door oil cylinder plumbing connection, conveying roller is connected with saving paralell axle, and load-transfer device is sleeved on the conveying roller.

Fall head indication control mechanism is housed on the moulding box wall of the present utility model, and it is by highly indicating weight, steel rope, pulley, pressure head, travel switch to constitute, and fall head indication weight and steel rope are fixed, and fix by pulley and pressure head.

Describe the utility model in detail below in conjunction with drawings and Examples.

Fig. 1 is an overall structure scheme drawing of the present utility model;

Fig. 2 is that the A of Fig. 1 is to view;

Fig. 3 is the secondary unidirectional push structure scheme drawing of ratchet among Fig. 1;

Fig. 4 is pressure head among Fig. 1 (a 5) height and position indication control mechanism front view;

Fig. 5 is the left view of Fig. 4.

As Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5, pushing tow cylinder 1 sinks to waterproof sleeve 2 (reduce and highly reach anti-earthing water on the ground), and it is fixing with chassis 25, motion end and pressure head 5 are fixing, push and block plate 16 limits are in track 9, track 9 with horizontally push away platform 12, moulding box 8 is fixing, and moulding box 8 is fixing with chassis 25, constituted compressor, gantry upright post 22 is fixed with chassis 25, the moulding box 8 horizontal platforms 12 that push away simultaneously, pillar stiffener 10 upper ends and horizontal to push away platform 12 fixing, chassis 25 pillar stiffeners, 10 other ends again all with basic fixed, this has just formed the skeleton of entire equipment.Saving platform 17 1 ends are connected with 22 of gantry upright post by carrying drive roll 26, and the other end is connected with winch 13 with steel rope 14 by pulley 29, but has formed luffing suspension bridge type saving delivery platform.Ratchet bar 20, ratchet 21 by carrying drive roll 26 to give saving platform 17 transferring power, make load-transfer device 31 motions under the effect of push and block plate 16, finish move, the task of storage, load garbage piece 18, constituted the secondary unidirectional propulsive mechanism (Fig. 3) of ratchet.Under the effect of horizontal push oil cylinder 15, make push and block plate 16 sway, finish sealing, to open moulding box 8 suitable for reading, promote briquetting 18 to saving platform 17 with give the work of the secondary unidirectional propulsive mechanism transferring power of ratchet, constituted the horizontal platform that pushes away.Oil cylinder 7 makes feeding door 4 unlatchings, closure.The motion of pressure head 5 drives steel rope and affects indication weight 34 by

pulley

23,33, and itself and pressure head 5 are synchronized with the movement, and impact stroke switch 6, has constituted fall head indication control mechanism (Fig. 4).

This rubbish compression transhipment station, power resources are in hydraulic operation case 11, and this case is made up of switch board, motor, oil pump, fuel tank, change-over valve, by pass valve, guidance panel.As shown in Figure 1, it is suitable for reading that oil cylinder 15 promotes push and block plates 16 moulding box 8 that makes it to obturage, oil cylinder 1 is fallen pressure head 5 on earth, oil cylinder 7 is carried out feeding door 4, and calf dozer adds artificial attached helping, and the rubbish that will loose drops into moulding box 8, input amount is advisable to dog-house is generally flat, close feeding door 4, pressure head 5 rising compressed garbages are when pressure reaches 16Mpa (about 400Kg/cm ²) pressure head 5 falls, and carries out feeding door 4 and drops into the rubbish compression of rising, so repeat 2～3 times and (be advisable for 1～1.1 meter with briquetting case inner height under high pressure.The rubbish piece that high pressure is crossed can free fall).Pressure head 5 falls 0.1～0.2 meter, removes briquetting (18) pressure, and oil cylinder 15 retracts push and block plate 16, makes moulding box 8 whole exposures suitable for reading, and pressure head 5 rises and releases rubbish briquetting 18.This moment, limit switch 6 was by fall head indication weight 34 bumps, made pressure head 5 stop to rise, and plane and track 9 lower planes are at grade or a little less than the track lower plane, in order to prevent push and block plate 16 and pressure head 5 collisions on the pressure head 5.Oil cylinder 15 promotes push and block plate 16 left lateral, and rubbish briquetting 18 is shifted onto on the saving flat-bed load-transfer device 31.Above process is every to be repeated once, just has a briquetting 18 to be pulled on the saving platform and stores, in order to concentrated loading.Here simultaneous another motion is exactly that push and block plate 16 left lateral drive ratchet bar 20 synchronous left lateral, ratchet bar 20 drives ratchet 21 backwards rotation, because of ratchet 21 is connected with carrying drive roll 26, key 27, so also just drive and carry drive roll 26 backwards rotation, drive roll 26 drives load-transfer device 31 to left movement.Active transportation process that Here it is, it has overcome most of transporting resistance.But because ratchet 21 pitch diameters are the twices of carrying drive roll 26 diameters, so the kinematic velocity of load-transfer device 31 is 1/2nd of a push and block plate 16.Monoblock rubbish briquetting 18 is all shifted onto on the load-transfer device 31, two/one stroke is just complete in addition promotes left lateral by push and block plate 16, ratchet 21 just produced ratchet bar 20 was slided phenomenon (surmounting) this moment, the passive movement of load-transfer device 31 just, also just can make the briquetting that successively presses out moulding box 8 lean against one tightly only so, left lateral is got on the bus simultaneously.Transport trolley 19 is owing to the model difference, and chassis height is also just different, and starting winch 13 is adjusted accumulating platform 17 as suspension bridge and gone out open height, just can adapt to the variation demand of various vehicle chassis height.Earlier with transport trolley 19 to saving platform 17, saving platform 17 outlet height adjustments are advisable to rigidly connecting to touch with chassis.Suspend briquetting during entrucking.Car is carried and loaded onto to the active transmission process that the briquetting 18 that has pressed on the saving platform 17 by the crank motion of oil cylinder 15, was repeatedly said above repeating fully to briquetting 18 closely.In the process of entrucking, transport trolley 19 is gone slowly with speed with load-transfer device 31 as far as possible in the same way, but also neutral is carried out by the motion of briquetting 18, in a word, closely is as the criterion with entrucking.Needn't worry the friction of saving platform 17 and chassis in the entrucking process, briquetting 18, dress many more, because the heavy burden of car and the chassis sinks, gap between the two can be big more.After transport trolley is filled, be transported to the garbage disposal plant, self-unloading.

Adopt advantage of the present utility model and effect:

1. adopt push mode rubbish briquetting of the present utility model mechanism, pipe bending cylinder 1 is sunk to waterproof In the sleeve, this mode is given and is reduced device ground height, the smooth realization of saving platform 17 entrucking functions Created condition. Briquetting is big: briquetting external form length * high * wide (1800 * 1100 * 1100) in the case

The outer briquetting external form length of case * high * wide (2000 * 1200 * 1200) Adapt to transport vehicle size (3 of per cars). Compression ratio is not wait in 1: 2～1: 4.

2. suspension bridge type saving platform, amplitude-variable adapt to the various transportation, can finish rubbish briquetting 18 The function of movement, storage, entrucking, and bear briquetting weight. Direct automatic loading, briquetting does not have hog shred Meeting has solved the problem that the entrucking of rubbish briquetting direct mechanical can prevent again the briquetting fragmentation.

3. horizontal pushing mechanism has played the effect of a tool three usefulness, and both moulding box 8 sealed pressure-bearing, passes rubbish briquetting 18 and to secondary unidirectional propulsive mechanism (Fig. 3) transferring power of ratchet.

4. the secondary unidirectional propulsive mechanism of ratchet (Fig. 3) has solved by linear reciprocating motion and has changed directed the rotation into, changes unidirectional straight-line transmission of power problem again into, and the rubbish piece 18 on the saving platform 17 is moved, and entrucking becomes a reality.Do not establish actuating unit more in addition for this reason.

5. the design of fall head indication control mechanism (Fig. 4) has solved the showing with controlled of moulding box 8 inner rams, 5 sightless state of kinematic motions.

6. by moulding box 8, gantry upright post 22, gantry crossbeam 28, pillar stiffener 10, horizontally push away the tower crane shape skeleton structure that platform 12, saving platform 17, winch 13, steel rope 14, pulley 30,29 and foundation connect and compose, make the complete machine mechanical structure reasonable, safe and reliable.

Adopt the utility model, simple and reasonable for structure, multiple functional, cost is low, has alleviated sanitationman's manual labor, has improved conveying efficiency, non-secondary pollution, low, the high efficiency of investment.Must provide very high technological value for the environmental sanitation cause.

Claims

1, a kind of rubbish compression transhipment station, comprise hydraulic efficiency pressure system, hoisting mechanism, melt pit basis (3), it is characterized in that it also has vertical pushing tow pressurization moulding box, horizontal pushing mechanism, portal frame, suspension bridge type to carry saving platform, the secondary unidirectional propulsive mechanism of ratchet and waterproof sleeve (2) to constitute the complete machine structure of tower crane shape;

Vertical pushing tow pressurization moulding box is by moulding box (8), pressure head (5), feeding door (4) is formed, horizontal pushing mechanism is by pillar stiffener (10), the horizontal platform (12) that pushes away, track (9), push and block plate (16) is formed, portal frame is by gantry upright post (22), portal frame crossbeam (28), pulley (30) is formed, suspension bridge type carries the saving platform by saving platform (17), conveying roller (26), (32), load-transfer device (31) and pulley (29) are formed, pipe bending cylinder (1) and moulding box (8) are fixed on the melt pit basis (3) by chassis (25), pressure head (5) is fixing with pipe bending cylinder (1) upper end, horizontal platform (12) and the gantry upright post (22) of pushing away, moulding box (8), chassis (25) and pillar stiffener (10) are fixing, pillar stiffener (10) lower end and basic ground are fixed, gantry upright post (22) and chassis (25), moulding box (8), it is horizontal that to push away platform (12) and gantry crossbeam (28) fixing, saving platform (17) left end and hoisting system pulley (29) are fixing, right-hand member is connected with gantry upright post (22) axle by carrying drive roll (26), winch (13) is fixed with the horizontal platform (12) that pushes away, hoisting rope (14) one ends and portal frame crossbeam (28) are fixing, by pulley (29), (30), the other end is reeled and is fixed on the elevator roller of winch (13), push and block plate (16) one ends are connected with horizontal push oil cylinder (15) hinge axis, following base plate is pressed in the track (9) and slides, the other end of horizontal push oil cylinder (15) is connected with horizontal platform (12) hinge axis that pushes away, ratchet (21) is connected with carrying drive roll (26) axle, and it is fixing by key (27), ratchet bar (20) one ends are pulled (16) axle and are connected with push and block, the other end is pressed on the ratchet (21), feeding door oil cylinder (7) one ends are connected with horizontal platform (12) hinge axis that pushes away, the other end is connected with feeding door (4) hinge axis, waterproof sleeve (2) open end and chassis (25) are fixing, water with pea gravel concreten all around, hydraulic operation case (11) is fixed on equipment one side and pushing tow cylinder (1), horizontal push oil cylinder (15), feeding door oil cylinder (7) plumbing connection, conveying roller (32), (26) be connected with saving paralell (17) axle, load-transfer device cover (31) is contained on the conveying roller.

2, according to the said rubbish compression of claim 1 transhipment station, it is characterized in that being equipped with on moulding box (8) wall fall head indication control mechanism, it is by highly indicating weight (34) steel rope (35), pulley (33), (23), pressure head (5), travel switch (6) to constitute, and fall head indication weight (34) is fixing and fixing with pressure head (5) by pulley (33), (23) with steel rope (35).