CN2378134Y - Engineering Machinery Cleaning equipment - Google Patents
Engineering Machinery Cleaning equipment Download PDFInfo
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- CN2378134Y CN2378134Y CN 99221552 CN99221552U CN2378134Y CN 2378134 Y CN2378134 Y CN 2378134Y CN 99221552 CN99221552 CN 99221552 CN 99221552 U CN99221552 U CN 99221552U CN 2378134 Y CN2378134 Y CN 2378134Y
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Abstract
The utility model relates to engineering machinery cleaning equipment. The utility model is characterized in that the utility model is provided with a shot blasting chamber; the top, the sides and the bottom part of the shot blasting chamber are all provided with impeller heads which are used for casting shots toward cleaning work pieces; a circular track is arranged above the shot blasting chamber, and the circular track is provided with a plurality of groups of electric hoists for hoisting and conveying the cleaning work pieces. The utility model, which adopts a shot blasting technique to replace a traditional mechanical cleaning mode, has the characteristics of high work efficiency, complete and thorough cleaning, work security, low work intensity, etc.
Description
The utility model is involved in the cleaning machinery of engineering machinery such as excavator, bull-dozer.
In recent years, the development of engineering machinery such as excavator, bull-dozer, forklift is very fast, but engineering machinery is owing to its member stress complexity, poor working environment, make the corrosion and the improper destruction especially severe of engineering machinery, but manual type is adopted in its cleaning mostly, production efficiency is low, and labour intensity is big, and cleaning effect is undesirable.
The purpose of this utility model is the disadvantage that will overcome above-mentioned in the past engineering machinery manner of cleaning up, designs a kind of simple in structure, easy to operate, highly versatile, the effective engineering machinery cleaning equipment of removing surface.
In order to achieve the above object, scheme of the present utility model is:
The utility model engineering machinery cleaning equipment, the impeller head of all oriented cleaning workpiece in super shot blasting cleaning chamber internal upper part, side and bottom (engineering truck) impelling bullet, circular orbit is arranged above described cleaning chamber, be furnished with the electric block that workpiece is transported in some groups of liftings on this circular orbit.
Above-mentioned cleaning equipment has purge chamber and drying chamber, and described purge chamber and drying chamber are in cleaning chamber the place ahead and be positioned at below the above-mentioned circular orbit.
There is ball slag mixture separator above-mentioned super shot blasting cleaning chamber top.
Above-mentioned ball slag mixture separator is furnished with lifting device.
Trolley is adopted in above-mentioned electric block power supply, and electric block is walked by the PLC Frequency Converter Control.Above-mentioned cleaning chamber rear is useful on the vacuum of the remaining bullet of absorption cleaning workpiece and inhales the ball cleaning plant.The utility model is owing to adopt the impeller blasting technology that large and medium-sized engineering truck steel construction piece is cleared up, and is furnished with circular orbit, transport the cleaning vehicle by electric block lifting, have reliable, high efficiency, at the bottom of the labour intensity, clean out, advantage such as thorough.
The utility model is owing to adopt the impeller blasting technology that large and medium-sized engineering truck steel construction piece is cleared up, and is furnished with circular orbit, transport the cleaning vehicle by electric block lifting, have reliable, high efficiency, at the bottom of the labour intensity, clean out, advantage such as thorough.
Below in conjunction with accompanying drawing the utility model is described in detail:
Fig. 1 is this practical overall structure schematic diagram.
Fig. 2 is the utility model vertical view.
Description of drawings:
1 is track and support; 2 is melt pit and basis; 3 is clamshell doors; 4 is left and right sides closed chamber; 5 is hopper; 6 is the longitudinal spiral conveyer; 7 is horizontal auger conveyor; 8 is lifting device; 9 is shot blast room; 10 is the longitudinal spiral conveyer; 11 for receiving the ball spiral; 12 is hopper; 13 is blanking device; 14 is electric block; 15 is large platform, ladder; 16 are defeated ball system; 17 is separator; 18 is feeding device; 19 is the purge chamber; 20 is drying chamber; 21 is dust pelletizing system; 22 is electric-control system; 23 are vacuum suction ball cleaning plant; 24 impeller heads.
The utility model has super shot blasting cleaning chamber 9, impeller blasting is indoor impeller head 21, described impeller head 21 is positioned at top, side, the bottom of cleaning chamber 9, so that cleaning workpiece different parts is impacted in cleaning, circular orbit 1 is arranged above described cleaning chamber, this circular orbit has some groups of liftings to transport the electric block 14 of cleaning workpiece, and trolley is adopted in the electric block power supply, and by the PLC Frequency Converter Control.Described cleaning equipment has purge chamber 19 and drying chamber 20, and purge chamber 19 and drying chamber 20 are in cleaning chamber the place ahead and be positioned at below the above-mentioned circular orbit 1, and its job order is cleaning → oven dry → impeller blasting.There is ball slag mixture separator 17 super shot blasting cleaning chamber 9 tops, ball slag mixture separator 17 can adopt prior art such as wind selecting separator, Magnet Separater, selection by winnowing magnetic separation combined separation device etc., and its effect is to utilize after ball slag mixture separates producing in the impeller blasting process again; Ball slag mixture separator 17 is connected to lifting device 8, is used for that cleaning chamber ball slag mixture is delivered to ball slag mixture separator 17 and carries out isolation of purified.The vacuum cleaning device 23 that absorbs the remaining bullet of cleaning workpiece is arranged at the rear of cleaning chamber 9.Now above-mentioned relevant parts, position are explained as follows:
Circular orbit and support 1 are steel construction piece, by 32
#The steel I-beam and channel support is formed, and its function is the workpiece that carrying electric block and quilt are cleared up.
Melt pit and basic 2 is made of built-in fitting and melt pit, is used for supporting, fixing whole equipment.
Clamshell doors 3 is installed on left and right sides closed chamber 4 ends, and function is that left and right sides closed chamber 4 and shot blast room 9 are formed a seal cavity, prevents that bullet (abrasive material) from flying out in the sealing space.
The housing that left and right sides closed chamber 4 is made up of steel plate, shaped steel, wear-resistant rubber sheet, its effect are with clamshell doors 3, the shot blast room 9 common seal cavities that form, and prevent that abrasive material from flying out.
Hopper 5 is welded by steel plate, is used for the abrasive material that flows down from left and right sides closed chamber is collected in the longitudinal spiral conveyer 6,10.
Longitudinal spiral conveyer 6,10, horizontal auger conveyor 7, receiving ball spiral 11 all is made up of cycloidal-pin wheel decelerator, casing, helical axis, bearing etc., two longitudinal spiral conveyers have been disposed in the bottom of shot blast room, closed chamber, its function is that the bullet that will become scattered about in shot blast room, the closed chamber is recycled to horizontal auger conveyor 7, for ease of installing, transport, overhauling, longitudinal spiral conveyer 6,10 is divided into two sections; Laterally the function of auger conveyor 7 is that the ball material that the longitudinal spiral conveyer is collected is delivered to elevator 8.The bullet that is scattered when receiving ball spiral 11 and be discharging is recycled to longitudinal spiral conveyer 10.
Lifting device 8 is made up of elevator case, reductor, belt, hopper etc., and its function is the abrasive material that horizontal auger conveyor 7 is sent here to be delivered to separator 17 purify.Shot blast room 9 is Welding Structures, hits for preventing abrasive material, and this shot blast room inner face is all made backplate with the 65Mn steel plate, in order to avoid damage steel structure framework, the bottom is the longitudinal spiral conveyer, and loam cake mesh plate and spiral guard shield are to prevent to decrease longitudinal spiral conveyer 6,10; The top of shot blast room is caulking gum and nylon scrubbing brush, flies out through out-of-date bullet to prevent suspension hook.At top, sidepiece and the top of shot blast room 9 four impeller head assemblies 24 are housed respectively.
Hopper 12 is a steel construction piece, the abrasive material that is scattered when being used to collect blanking.
Blanking device 13 is an electric flat carriage, is used for the good workpiece of impeller blasting is moved apart the ball blast line.
The function of electric block 14 is that handle wants the workpiece of impeller blasting to be delivered to needed station, and provides different speed according to the requirement of different station.
Defeated ball system 16 mainly is made up of pneumatic gate valve, water suction hose etc., and its function is that the abrasive material in separator 17 hoppers is delivered to impeller head 24, and determines its unlatching as required.
Separator 17 mainly is made of helical axis, reductor, weight adjusting device, is used to purify abrasive material, improves its purity, and its underpart has the abrasive material storehouse, provides abrasive material to impeller head at any time.
Feeding device 18 is an electric flat carriage, is used for the workpiece for the treatment of impeller blasting is moved to workpiece lifting station.
Purge chamber 19 is the steel construction housing, built-in illuminator, and have cleaning machine, its function is that the foreign material such as greasy dirt on the quilt workpiece of clearing up are removed, and is transported to drying station.
Drying chamber 20 mainly contains compositions such as burner, air curtain apparatus, air blast and pipeline, insulation shell, and its function is that the moisture that is produced by a last station is dried by the liquefied gas burning, and is transported to workpiece shielding station.
Dust pelletizing system 21 mainly is made up of deduster and cleaning shaft, and its function is to eliminate the dust that produces in the impeller blasting process, the protection environment.
Electric-control system 22 can be realized the reliability service of whole equipment, it adopts the PLC centralized Control, main running gear is carried out Intelligent Measurement by photoelectricity, magnetic induction sensor, when equipment breaks down, can send sound and light alarm, trolley is adopted in the electric block power supply, can be according to different station, send electricity by PLC control frequency converter to each station, with realize that each station requires the difference of transporting velocity and each station between link up.
High vacuum is inhaled ball cleaning plant 23 and mainly is made up of dedusting tube, discharge tube, blower fan, suction nozzle etc., and its function is dust remaining on the workpiece of ball blast and abrasive material to be removed clean, and concentrates collection.
The impeller head assembly mainly is made up of impeller head 24, motor, and impeller head is that abrasive material is dished out at a high speed, and impacts the device of workpiece, because the ejection velocity height, the wearing and tearing of self are also bigger, and therefore, the backplate material of impeller head liner all adopts special, wear-resistant cast iron.Impeller head is the core component of impeller blasting equipment, the layout of impeller head also is the principal element of decision impeller blasting effect, and this shot blast room adopts the design of CAD spatial simulation, and it is big to be suitable for the workpiece size scope, after changing suspender, can carry out impeller blasting to different engineering parts.
Its course of work is roughly:
Clean, function is that the workpiece of being cleared up is lifted by crane the height of appointment with electric block, and is transported to the hot water purge chamber.Foreign material such as greasy dirt on the cleaning workpiece, and be transported to drying chamber.
Oven dry, function are that adhesive water on the workpiece after cleaning is clearly dried with the liquefied gas burning.
Shielding, function is that the machined surface on the workpiece is protected with special frock, avoids abrasive jet to damage machined surface.
Ball blast, function are to impact by foreign material such as the iron rust on the cleaning workpiece, oxide skins with the impeller head ball blast, and above-mentioned foreign material are cleaned out.
The blanking cleaning, function is that the good workpiece of impeller blasting is put on the blanking chassis, and inhales the ball cleaning plant with vacuum bullet remaining on the workpiece is cleaned out.
Characteristics of the present utility model are:
1) adopt the design of CAD spatial simulation, science, rationally, changing behind the suspender can be to not
Unidimensional engineering machinery member carries out thoroughly impeller blasting, and the scope of application is big.
2) increase hot water washing station and drying station, make impeller blasting more thorough, more dried
Only, the rear paint film adhesion of spraying paint is strong, and engineering machinery is difficult for corrosion in the open.
3) trolley is adopted in the cucurbit power supply, according to the station requirement, by PLC control frequency converter
Send electricity to each station, can realize that each station is to the different requirements of transporting velocity
And linking up between each station.
4) adopt high vacuum to inhale the workpiece of ball cleaning plant after to impeller blasting and inhale the ball cleaning,
And concentrate and collect, thoroughly clean.
5) adopt two lifting devices, two separators, can reduce device height, reduce
The floor space of equipment is saved equipment investment.
The utility model is applicable to large and medium-sized engineering machinery.
Claims (10)
1, a kind of engineering machinery cleaning equipment, it is characterized in that: described cleaning equipment has super shot blasting cleaning chamber, the impeller head of super shot blasting cleaning chamber internal upper part, side and bottom all oriented cleaning workpiece projectile body ball, circular orbit is arranged above described super shot blasting cleaning chamber, and this circular orbit has some groups of liftings to transport the electric block of cleaning workpiece.
2, cleaning equipment according to claim 1 is characterized in that: described cleaning equipment has purge chamber and drying chamber, and described purge chamber and drying chamber are in super shot blasting cleaning chamber the place ahead and be positioned at below the above-mentioned circular orbit.
3, cleaning equipment according to claim 1 and 2 is characterized in that; There is ball slag mixture separator described super shot blasting cleaning chamber top.
4, cleaning equipment according to claim 3 is characterized in that: described ball slag mixture separator has lifting device.
5, cleaning equipment according to claim 1 and 2 is characterized in that: described electric block, and trolley is adopted in its power supply, and by the PLC Frequency Converter Control.
6, cleaning equipment according to claim 3 is characterized in that: described electric block, and trolley is adopted in its power supply, and by the PLC Frequency Converter Control.
7, cleaning equipment according to claim 4 is characterized in that: described electric block, and trolley is adopted in its power supply, and by the PLC Frequency Converter Control.
8, cleaning equipment according to claim 1 and 2 is characterized in that: described cleaning chamber rear is useful on the vacuum of the remaining bullet of absorption cleaning workpiece and inhales the ball cleaning plant.
9, cleaning equipment according to claim 3 is characterized in that: described cleaning chamber rear is useful on the vacuum of the remaining bullet of absorption cleaning workpiece and inhales the ball cleaning plant.
10, equipment according to claim 5 is characterized in that: described cleaning chamber rear is useful on the vacuum of the remaining bullet of absorption cleaning workpiece and inhales the ball cleaning plant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99221552 CN2378134Y (en) | 1999-07-07 | 1999-07-07 | Engineering Machinery Cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99221552 CN2378134Y (en) | 1999-07-07 | 1999-07-07 | Engineering Machinery Cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2378134Y true CN2378134Y (en) | 2000-05-17 |
Family
ID=34012096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99221552 Expired - Fee Related CN2378134Y (en) | 1999-07-07 | 1999-07-07 | Engineering Machinery Cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2378134Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743784A (en) * | 2016-12-01 | 2017-05-31 | 中冶东方工程技术有限公司 | A kind of automobile receives unloading system and method |
| CN108636677A (en) * | 2018-07-17 | 2018-10-12 | 青岛恒林机械有限公司 | A kind of steel pipe bundle ball blast spray painting drying integral machine |
-
1999
- 1999-07-07 CN CN 99221552 patent/CN2378134Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743784A (en) * | 2016-12-01 | 2017-05-31 | 中冶东方工程技术有限公司 | A kind of automobile receives unloading system and method |
| CN106743784B (en) * | 2016-12-01 | 2020-02-18 | 中冶东方工程技术有限公司 | Automobile unloading system and method |
| CN108636677A (en) * | 2018-07-17 | 2018-10-12 | 青岛恒林机械有限公司 | A kind of steel pipe bundle ball blast spray painting drying integral machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |