The vertical Wiring apparatus of glass steel storage tank
The utility model relates to a kind of core-making installation of moulding of plastic state substance.
Existing glass steel storage tank Wiring apparatus all is horizontal, and soon mould crouches and is placed on two bearings, and mould can rotate on support.It also is horizontal that the row of yarn winding trolley moves track, parallel with mould.From accompanying drawing 1 as seen, after yarn is drawn in steeping vat from creel, send in the guide shuttle of yarn winding trolley through the guide shuttle, be wrapped on the mould at last, wrapped so can both soak the yarn of glue about the yarn that soaked glue through the sway of yarn winding trolley, makes on the surface of mould equably, when wrapping up in yarn and reach the thickness of regulation, can stop, treating the glue drying after, carry out the demoulding again.Method for demoulding has two kinds, and a kind of is that mould is extracted out from goods; Another kind of mould to not extracting out needs that then mould is removed into loose mail and takes out.Pretty troublesome and the expense material of this operation is taken a lot of work the productive costs height.Other problem is that the diameter of goods can not be too big, not only will very high support because the height of the diameter of mould and support all is limited, too big goods diameter, also need very large diameter mould, material was scrapped, on producing, increased difficulty and danger again.Therefore utilize horizontal equipment generally to be not used in to produce diameter at the large storage tank more than 10 meters.
The purpose of this utility model is to provide that a kind of the yarn winding trolley up-downgoing moves with the vertical placement of mould, what mould can free assembly and disassembly, can produce the Wiring apparatus of diameter at the large storage tank more than 10 meters.
The utility model is to implement like this:
The vertical Wiring apparatus of glass steel storage tank is made up of computer control system, hydraulic efficiency gear, creel, steeping vat, vertical parallel bracket, yarn winding trolley, HM Hydraulic Motor, Vertical Combination mould.
The Vertical Combination mould is to be made of support, mould skeleton, mould crust and steel cable hoist cable, steel strut in mold base, pillar, axle bed, canine tooth wheel disc, driving gear, HM Hydraulic Motor, mould pallet, center mast, core carriage, the mould.
The electrical motor of computer system and yarn winding trolley bottom joins, links to each other with the coder that is contained in canine tooth wheel disc place again, and mainly be the full-automation of finishing equipment;
Hydraulic efficiency gear is to link to each other by the HM Hydraulic Motor of hydraulic oil pipe with the Vertical Combination mould, mainly provides powerful propulsion source;
Yarn winding trolley is to be fixed on the rotating belt of a vertical parallel bracket, and rotating belt is provided in a side of in the belt grooves of vertical parallel bracket, and motor-operated by under the vertical parallel bracket.
HM Hydraulic Motor links to each other with driving gear, and driving gear is nibbled mutually with the canine tooth wheel disc;
The pillar end face that is located on the mold base is equipped with axle bed, axle bed is provided with bearing and canine tooth wheel disc, link to each other with the mould pallet by bolt on the plane of canine tooth wheel disc, the mould pallet links to each other with bolt with the core carriage, the center of mould pallet bolt one center mast; The core carriage is telescopic rectangular steel pipe, is evenly distributed on the circumferential edge of mould pallet, 6 at least, nearly at most 20, decides on the diameter of product;
The internal support of mould is to be integral with skeletal fixation with crust, on the circumference of entire die, reserves the shrinkage joint that width is the 10-30 centimetre, and shrinkage joint bolt tightening before using makes the peripheral circular of mould, unclamps bolt after the use, gets final product the demoulding.Mould joins with bolt and the core carriage mode of meeting at right angles, and the dull and stereotyped peripheral hanging hole of capital circle with steel cable and center mast top hooks then, and the steel cable hoist cable is equipped with slip bolt;
The top of mould internal support is provided with the fulcrum of steel strut, and the other end of steel strut is provided with the fit bar, and joins with the fulcrum of the nearly bottom of center mast, and the length of steel strut can require with the diameter of product to adjust.
During installation, diameter according to product requires the core rod bracket tension to the length that is equivalent to diameter, the steel strut is fixed on two fulcrums of internal support of center mast and mould, tangle from the top end of core carriage and the round dull and stereotyped corresponding hanging hole of capital of center mast with steel cable again, tighten the slip bolt of steel cable, then mould becomes a big cylindrical body.Adjust the core carriage length, can meet the requirements of mould diameter with the length of steel strut length, steel cable.
Yarn winding trolley is to be that track on the vertical parallel bracket of 400-800MM is divided a word with a hyphen at the end of a line up and down in a pair of spacing.Its track promptly is provided in a side of the drive belt in the parallel bracket groove, and the power wheel of drive belt by vertical parallel bracket two ends drives, and the plane of drive belt should be concordant with orbit plane.Belt pulley is to be driven by the electrical motor that is located at vertical parallel bracket bottom, and the belt pulley of nearly electrical motor one side is a driving wheel, and another belt pulley is a flower wheel.
Vertical parallel bracket is that leg-of-mutton the spreading out by support frontal left and support left surface right side is configured to, and can keep the stability of vertical parallel bracket.Spread out frame bottom is provided with four rolling, and promptly there are two rollers in the support front, and the support rear side has two rollers, so that support moves when needed.
Yarn winding trolley is that P shape framework and the drive plate by two guide shuttles about being equipped with combines.Two P shape frameworks are held by a square steel, and square steel is fixed on the drive plate, and drive plate is fixed by bolts on the drive belt, and drive belt is contained in the belt grooves of parallel bracket.
During use, earlier the loose thread on the creel is pulled to steeping vat, pass the aperture of two guide shuttles on the yarn winding trolley again, loose thread is fixed on the crust of mould at last through the loose thread behind the impregnation.Coder starting yarn winding trolley and HM Hydraulic Motor running by computing machine and canine tooth wheel disc place, so the loose thread behind the impregnation passes the guide shuttle of yarn winding trolley and moves up and down, yarn high and low on the mould crust is twined equably, until being wound to specific thickness, cut off loose thread, stop to twine, and mould still continues rotation, shut down computer after making the product drying typing.During to form removal, only need unclamp the bolt of expansion joint, and, lift by crane the product of making from the upper end of mould at last mold shrinkage.So adopt this mould can finish entire product demoulding program soon, and this mould also needn't be adorned greatly when continue using as required and tears open greatly.
Adopt the vertical Wiring apparatus of glass steel storage tank, can reach the purpose of mould repeated use and fast demoulding fully, thereby make speeding up of converted products, productive costs descends.And the diameter of mould is variable, can also produce 4 meters products to 25 rice diameters.
Below in conjunction with accompanying drawing the vertical Wiring apparatus of the glass steel storage tank of the utility model indication is done detailed elaboration.
Accompanying drawing 1 is the equipment scheme of installation of the vertical Wiring apparatus of glass steel storage tank;
Accompanying drawing 2 is vertical major diameter mould structure scheme drawings of the vertical Wiring apparatus of glass steel storage tank;
Accompanying drawing 3 is that the row of the vertical yarn winding trolley of the vertical Wiring apparatus of glass steel storage tank moves the structural representation that track is faced;
Accompanying drawing 4 is that the row of the vertical yarn winding trolley of the vertical Wiring apparatus of glass steel storage tank moves the structural representation that a track left side is looked;
Accompanying drawing 5 is structural representations of the vertical yarn winding trolley of the vertical Wiring apparatus of glass steel storage tank.
With reference to accompanying drawing 1, the vertical Wiring apparatus of glass steel storage tank is made up of computer control system (1), hydraulic efficiency gear (2), creel (7), steeping vat (6), vertical parallel bracket (4), yarn winding trolley (5), dolly guide shuttle (34), HM Hydraulic Motor, Vertical Combination mould (3).
With reference to accompanying drawing 2, Vertical Combination mould (3) is by supporting (16), mould skeleton (17), mould crust (18) and steel cable hoist cable (20) and steel strut (21) formation in mold base (8), pillar (9), axle bed (10), canine tooth wheel disc (11), canine tooth wheel disc rolling bearing (12), driving gear (26), HM Hydraulic Motor (27), mould pallet (13), center mast (14), core carriage (15), the mould.
Go up with bolt pillar (9) at the mold base (8) of Vertical Combination mould (3), on the end face of pillar (9), use bolt axle bed (10), canine tooth wheel disc (11) and canine tooth wheel disc rolling bearing (12) are set on the end face of axle bed (10), canine tooth wheel disc (11) is nibbled mutually with the driving gear (26) on right side, HM Hydraulic Motor (27) is housed below the driving gear (26); Use bolt mould pallet (13) above the canine tooth wheel disc (11), be screwed a center mast (14) on the center of mould pallet (13), on the periphery of mould pallet (13), lay 6-20 root core carriage (15) equably, core carriage (15) is telescopic rectangular steel pipe, the end of this steel pipe is the slip bolt (19) that connects steel cable hoist cable (20), the termination of rectangular steel pipe meets at right angles with mould internal support (16) with screw and is connected, join with mould skeleton (17) and support (16) in the mould, mould skeleton (17) joins with mould crust (18) again; Slip bolt (19) is established in the lower end of steel cable hoist cable (20), and its upper end is provided with crampons (25), can connect mould internal support (16) and center mast (14); The upper end fulcrum (22) of one end of steel strut (21) and mould internal support (16) joins, and the other end has telescopic fit bar (23) and can link to each other with center mast (14); And capital circle dull and stereotyped (24) is equipped with on the top of center mast (14), and capital circle dull and stereotyped (24) has 6-20 small sircle hole along periphery, can hang the hook (25) of the steel cable hoist cable in the hole.
The electrical motor of computer system (1) and yarn winding trolley (5) bottom joins, again be contained in the coder that canine tooth wheel disc (11) locates and link to each other;
Hydraulic efficiency gear (2) is to link to each other with the HM Hydraulic Motor (27) of Vertical Combination mould (3) by hydraulic oil pipe; HM Hydraulic Motor (27) is to link to each other with driving gear (26), and driving gear (26) is nibbled mutually with canine tooth wheel disc (11);
With reference to accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, yarn winding trolley (5) is on the drive belt (33) that is fixed in the track (30) of a vertical parallel bracket (4).Drive belt (33) is to be driven by the electrical motor (28) of (4) on the vertical parallel bracket, and drive belt (33) is rotation the belt grooves (30) of parallel bracket (4) in.
With reference to accompanying drawing 1 and accompanying drawing 5, accompanying drawing 3, yarn winding trolley (5) is to be that track (30) on the vertical parallel bracket (4) of 400-800MM is divided a word with a hyphen at the end of a line up and down in a pair of spacing.Its track (30) promptly is provided in a side of the groove of parallel bracket (4), the roller (31) of the power wheel (29) (32) of feed belt (33) by vertical parallel bracket (4) two bottoms and a top of the trellis drives, and the plane of drive belt (33) is concordant with the plane of track (30).Belt pulley (29) (32) is to be driven by the electrical motor (28) that is located at vertical parallel bracket (4) bottom, and the belt pulley (29) of nearly electrical motor (28) one sides is a driving wheel, and another belt pulley (32) is a flower wheel.
With reference to accompanying drawing 3, accompanying drawing 4, vertical parallel bracket (4) is that leg-of-mutton the spreading out by support frontal left and support left surface right side is configured to.Spread out frame bottom is provided with four rolling, and promptly there are two rollers in the support front, and the support rear side has two rollers, so that move.
With reference to accompanying drawing 5, yarn winding trolley (5) is to be combined by the P shape framework (38) (39) of two guide shuttles (34) (35) about being equipped with and drive plate (36).Two P shape frameworks (38) (39) are held by a square steel (37), and square steel (37) is fixed on the drive plate (36), and drive plate (36) is fixed by bolts on the drive belt (33).
During use, earlier the loose thread on the creel (7) is pulled to steeping vat (6), pass the aperture of two the guide shuttles (35) (34) on the yarn winding trolley (5) again, at last loose thread is fixed on the crust (18) of mould (3) through the loose thread behind the impregnation.The coder starting yarn winding trolley of locating by computing machine (1) and canine tooth wheel disc (11) (5) turns round with HM Hydraulic Motor (27).So the yarn behind the impregnation moves up and down through yarn winding trolley (5), yarn high and low on mould crust (18) is twined equably, until being wound to specific thickness, can cut off loose thread, make mould continue to rotate to the product drying typing, shut down computer (1), then with mold shrinkage, the slip bolt (19) of loosening steel cable hoist cable (20) and the flexible fit bar (23) and the bolt of steel strut (21), mould and manufactured product are thrown off, from mould upper end lifting manufactured product, then finish entire product demoulding program, this mould can continue to use as required.
Adopt the vertical Wiring apparatus of glass steel storage tank, can reach the purpose of mould repeated use and fast demoulding fully, thereby make speeding up of converted products, productive costs descends.And the diameter of mould is variable, can also produce 4 meters products to 25 rice diameters.