CN2359006Y - Spiral classification screen - Google Patents
Spiral classification screen Download PDFInfo
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- CN2359006Y CN2359006Y CN 99230810 CN99230810U CN2359006Y CN 2359006 Y CN2359006 Y CN 2359006Y CN 99230810 CN99230810 CN 99230810 CN 99230810 U CN99230810 U CN 99230810U CN 2359006 Y CN2359006 Y CN 2359006Y
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Abstract
The utility model relates to a spiral classifying screen, wherein, an inner screen drum 4 is connected with a bigger shaft 9, one end of the bigger shaft 9 is in transmission connection with a transmission mechanism 11, and the other end of the bigger shaft 9 is movably matched with a lower supporting seat 17; a slot body 19 is positioned below a screen drum; a sand return spiral drum is fixed on an upper end plate 6 of the inner screen drum 4 and an outer screen drum 5; spiral vanes 25, 22, 23 and 24 are respectively arranged in a leakage preventing sand return drum 3, the inner screen drum 4, the outer screen drum 5 and a sand return drum 10; a material feeding pipe 1 which is extended into the inner screen drum 4 is provided with a baffle plate 2.
Description
The utility model is relevant with the screening plant of solid material, especially with solid separate admittedly or Separation of Solid and Liquid or wastewater treatment equipment relevant.
The sorting of mineral grain (ore dressing) is the science of research separating substances.Influencing the weight limit factor of wanting of any method for separating is granularity.Any method for separating and equipment only are applicable to certain sorting particle size range.Selecting preparation equipment and mineral processing circuit is the granularity accommodation that metallic ore or nonmetallic ore all must take into full account screening installation, to note the joining relation of the upper limit and the lower limit and the effective sorting granularity of screening installation of sorting granularity especially, grasp and to be controlled at (d by the particle size range of sorting material
Max-d
Min) in, should guarantee that promptly (granularity is d to the thinnest valuable mineral
Min) separation velocity (granularity is d greater than the thickest gangue or intergrowth
Max) separation velocity, otherwise the sorting mineral process will be subjected to destruction in various degree.So, grasp the suitable effective size of grain scope of various method for separating and equipment, granularity lower limit particularly, selection and raising assorting room product quality output for the sorting means are energy-saving and cost-reducing, and the raising of the valuable mineral rate of recovery, utilization of resources, waste residue minimizing, cost reduction etc. all have great economy, environmental protection and social benefit.
Classification is the useful fine fraction ore particle and the coarse fraction intergrowth that contains gangue that requirement is separated into the mineral in the ore monomer dissociation.Coarse fraction gangue or the intergrowth that contains gangue can enter after by the screw classifying sieve classification and select other equipment to throw broken again regrinding behind the tail, improve ore deposit machine grinding machine effective processing capacity, reduce cost.The sorting valuable mineral of monomer dissociation that do not have in the gangue that dissociated or intergrowth that contains gangue and the mine tailing that requires not have in the concentrate.Concentrate grade is not high, and is of poor quality, and yield is low, the cost height, and the reason such as low or ore sorting character difference, classification efficiency is low to be main cause except that head grade.
At present, all classifying equipoments that use both at home and abroad all can not satisfy the above-mentioned requirements to classification.The classifying equipoment classification efficiency of existing use has only 25～65%, making greatly the ore particle of monomer dissociation return grinding machine with the sand return form regrinds, spiral classifier sand return ratio is up to 250-450%, cause the valuable mineral derichment to make mineral overground, the micro-size fraction mineral that a large amount of road separation operationes down of generation are difficult to reclaim enter mine tailing.Simultaneously, also greatly reduce grinding machine and effectively utilize volume, so promptly reduce mill machine throughput, increment consumption energy consumption and cost, the valuable mineral rate of recovery reduces, the resource significant wastage, and environmental pollution is serious.Simultaneously, because classification efficiency is low, enters down the coarse granule intergrowth that exists a big chunk not have the mineral of abundant monomer dissociation to link to each other in the overflow ore pulp of road separation operation, thereby reduced the sorting concentrate quality with gangue.
Application number is that 98121852.0 spiral grading sieve utility model patents carry out commerical test in production procedure and expose following two problems: the one, and the wide-meshed screen of screen drum is welded on the end plate up and down of every knotter screen tube, when the wide-meshed screen over wear and tear is changed, need to change very uneconomical together with end plate; The 2nd, inside and outside screen drum is garden post or regular prism, because the sieve classification material reduces gradually, causes the inside and outside screen drum volume in top excessive from bottom to top, and energy consumption increases, waste of material.
The purpose of this utility model provides a kind of simple in structure, material province, easy to manufacture, install and change inside and outside screen drum thickness screen cloth conveniently, the screen cloth wearing and tearing are little, sieving area is big, classification efficiency is high, production capacity is big, valuable mineral rate of recovery height, energy consumption and the low spiral grading sieve of operating cost.
Screen drum 4 was connected with macro-axis 9 by support 8 in the utility model was achieved in that, macro-axis 9 one ends are connected with transmission mechanism 11, and the other end and undersetting 17 are movingly, cell body 19 is positioned at the screen drum below, interior screen drum 4 has helical blade 22, and feed pipe 1 stretches into interior screen drum 4, and striker plate 2 is arranged.
Be with outer screen drum 5 outside the interior screen drum 4, outer screen drum 5 is fixedlyed connected with interior screen drum 4, outer screen drum 5 is connected with sand return tube 10, and sand return tube 10 is connected with macro-axis 9 by support 8, and helical blade 23,24 is arranged in outer screen drum 5, the sand return tube 10, wide-meshed screen 29 or functional material 30 are arranged on the interior screen drum 4, fine screen mesh 29 or functional material 30 are arranged on the outer screen drum 5, and transmission mechanism 11 is hinged with upper bracket 16, and undersetting 17 is positioned on the groove inwall, its upper and lower position is adjustable, and striker plate 2 usefulness connectors 21 are fixed on the cell body 19.On the bottom plate of screen drum 4, leakproof sand return tube 3 had helical blade 25 in leakproof sand return tube 3 was fixed on.
Interior screen drum 4, outer screen drum 5 can be garden platform or cylinder or positive terrace with edge or the regular prism that sieve plate constitutes, the expansion plane of inside and outside screen drum sieve plate can be fan-shaped, trapezoidal, rectangle, the cross section of inside and outside screen drum can be in garden shape or the garden and connects regular polygon, the number of helical blade 22,23,24,25 respectively is several, the helical blade number of inside and outside screen drum is consistent with the number of the sand return helical duct of inside and outside screen drum 26,27, there is branch bucket 20 cell body 19 bottom surfaces, there is sand-returning channel 18 in final section sand return tube exit, and connector 21 is holddown spring or rigidity part.
Inside and outside screen drum is made up of number knotter screen body respectively, and the sand return internal and external screw passage 26,27 of the end of the inside and outside screen drum of every joint is connected, and the end plate 6,7 of connection is arranged between every knotter screen, and inside and outside screen drum is connected by connecting end plate.
The sand return tube is a joint or number joint garden platform or positive terrace with edge, cross-sectional area is to connect regular polygon in garden shape or the garden, the ring flange of sand return tube with go up most the inside and outside screen drum end plate of a joint and be connected, sand return tube 10 communicates with inside and outside screen drum sand return helical duct 26,27, inside and outside screen drum and sand return tube are all garden platform or positive terrace with edge, and its tapering is 0～0.6.
Inside and outside screen drum is the regular prism that sieve plate constitutes, its cross section is to connect regular polygon in the garden, inside and outside screen drum is made up of the trapezoidal sieve plate of several piece rule, the trapezoidal sieve plate of interior screen drum is less than the trapezoidal sieve plate of outer screen drum, inside and outside sieve plate is by the V-arrangement rib 31, column 32, screen cloth or the functional material 29,30 that connect two end plates, encapsulant press strip 33, compress contract iron 35, split pin 36 and form, rib 31 and end plate constitute the screen drum frame, are connected with macro-axis 9 and column 32.
Inside and outside screen drum and sand return tube are by the contiguous block between the garden arc between the two end plates or V-arrangement rib 31 or inboard two helical blades of sand return tube, be connected on the macro-axis 9 with support 8, screen drum and sand return tube can be that monotubular also can be many, along the material of big direction of principal axis through the multiple size fractionated of sand return shaft screen classification.
Cell body 19 sealings, next joint end plate at interior screen drum 4 is installed screen drum outside to going up most a joint end plate along macro-axis 9, the inner surface of screen drum 4 distributes in the helical blade 22, helical blade 23 is in interior screen drum 4 outer surfaces and the distribution of outer screen drum 5 inner surfaces, sand return tube 10 is connected with upper head plate 6, and inside and outside screen drum has internal and external screw passage 26,27, and fine screen mesh or functional material 29,30 are arranged on the inside and outside screen drum, blowing round brush 37 is arranged around the outer screen drum, and cell body has branch bucket 20 19 times.
The screen size of interior screen drum screen cloth or functional material 29,30 is greater than the screen size of the screen cloth or the functional material 29,30 of outer screen drum, inside and outside screen drum is installed the screen cloth 29 or the functional material 30 of several ascending different mesh sizes on following respectively, and cell body has the branch bucket 20 of respective number for 19 times.
Wide-meshed screen 29 screen sizes of interior screen drum 4 are 1-2mm, thickness 2mm, sieve aperture is shaped as inner small and outside big bellmouth or rectangular band V-shaped groove seam, material is the abrasion-proof stainless steel metal material, make pottery this, functional plastics such as super high molecular weight polymer or composite punching molding casting injection moulding are watered and are moulded, also available scalping plate or grating or wide-meshed screen are made, fine screen mesh functional material 30 screen sizes of outer screen drum 5 are 0.3～0.5 micron to 0.04～0.8 millimeter, and material is metal materials such as abrasion-proof stainless steel, super high molecular weight functional polymer or composite fine screen mesh or ultrafiltration membrane or biomembrane or ion-exchanger or ion-exchange fibre or photocatalysis wire netting or photocatalytic titania film or reverse osmosis membrane or biopolymer etc.
The utility model spiral grading sieve has following excellent rerum natura:
Screen drum is separated out that thicker material directly returns broken machine or grinding machine is broken again regrinds in the spiral grading sieve, after interior screen drum screenings enters outer dusting cover tube, the fine screen mesh of outer screen drum can divide a plurality of grade screenings by little increase from bottom to top, the outer screen drum of each joint can be provided with the screen cloth of different model, can get a plurality of sieve screenings, by the branch bucket recovery of correspondence.The outer screen drum of every joint also can be provided with the screen cloth of a model, gets only the screenings product of single-grade.The wearing and tearing of outer screen cloth are very little, directly return broken machine or grinding machine is broken again regrinds because the coarse granule material has been excluded by interior screen drum.Internal helical blades is dispersed material, article one, helical blade is equivalent to the spiral screen casing that the patent No. is ZL93206610.0 utility model patent " an oscillatory spin screen casing screening machine ", many internal helical blades is more evenly distributed material, thereby inside and outside screen cloth uniform wear is increased the service life, and make the output of spiral grading sieve increase several times.Positive terrace with edge screen drum, inside and outside screen cloth is trapezoidal, the trapezoidal screen cloth of outer screen drum is greater than the trapezoidal screen cloth of interior screen drum, in changing during the screen drum screen cloth, only need with outer screen drum screen cloth take away be replaceable in the screen drum screen cloth.The regular prism screen drum, inside and outside screen cloth is rectangle, outer screen drum rectangle screen cloth is greater than interior screen drum rectangle screen cloth, in changing during screen drum rectangle screen cloth, only need the rectangle screen cloth that outer screen drum is big to take away to be replaceable in the screen drum screen cloth, screen cloth is changed simple and convenient.The solid particle that is sized is to drive to roll to throw with the spiral grading sieve internal helical blades in the ore pulp (pulp density is generally 15-20%) at high dilution to roll the centrifugal radiation sedimentation lifter motion of jumping, particle for 1mm, the spiral grading sieve rotating speed is 15 rev/mins, and sinking speed only is 9 cels.Low like this movement of particles speed is extremely faint to the wearing and tearing of screen cloth.In addition; in the screening process; particle is in highly loose suspended state; the chance of large granular materials contact screen cloth is very little; most large granular materials are attached on the helical blade and are promoted to sand-returning channel; the chance that large granular materials impacts the friction screen cloth is few; Van der Waals force between the hydrone; make water between screen cloth screening material, play " water cushion " cushioning effect; reduce material to the percussion of screen cloth and coefficient of friction between the two; thereby reduce wearing and tearing, reduce and change screen cloth downtime, improved equipment operation rate screen cloth.Simultaneously, inside and outside screen drum screening layer is that even screen cloth may wear to limit, it is very convenient to change screen cloth, thereby has guaranteed 95% above equipment operation rate and low running cost with eight trapezoidal or rectangle sieve plate compositions.The sieve aperture shape of the screen cloth 29 of interior screen drum 4 is inner small and outside big V fonts, and material is difficult for stopping up sieve aperture, and inside and outside screen cloth rotates with macro-axis, has the effect of falling the sand removal, and wet screening also can be installed Shower tap at spiral grading sieve sieve nest outer surface and clean sieve aperture in water; During dry type screening granular material,, blowing round brush 37 is installed, is blown the fine powder that stops up in the sieve aperture off the mediation sieve aperture with wind-force at spiral grading sieve screen drum outer surface with cell body 19 sealings.The spiral grading sieve sieving area is big, and is bigger more than ten times to tens times than the sieving area of existing all sieves, and long more than ten times to tens times of screening time, a helical blade just is equivalent to a spiral screen casing.The production capacity that increases spiral grading sieve only needs to consider from following four aspects: the one, increase the internal helical blades of installing in inside and outside screen drum and the sand return tube, and can install 4,8,10 and not wait; The 2nd, the height of increase internal helical blades; The 3rd, increase the diameter (garden in connect the regular polygon length of side increases or number increases) of inner/outer tube tube and sand return tube, the diameter D in promptly inside and outside screen drum and sand return tube garden
1, D
2Can be 0.5m, 1m, 2m, 3m does not wait.The height H of screen drum
2, H
3Increase is to improving the very not apparent office of spiral grading sieve production capacity effect, because effectively the sieve classification scope generally is that the screening material enters in 1～2m of screening state; The 4th, in a cell body, install two or many spiral grading sieves and constitute in parallel use of many spiral grading sieves and constitute the grind grading loop with a big ball mill.The utility model spiral grading sieve is strict with partition size requirement design screen size to be sieved, the coarse granule material that does not reach the monomer dissociation requirement can not see through the sieve aperture of design, it is broken again or return ball mill and regrind to return disintegrating machine, overcome and used not science of more than 100 year conventional helical grader classification principle, the shortcoming that classification efficiency is low both at home and abroad.Spiral classifier is a kind of mechanical gravity separator, graded operation be based between material coarse grain and the particulate and the great granule of material ratio between the decanting zone in the difference of sinking speed.The not scientific of spiral classifier classification shows: the one, and the identical coarse granule of proportion has sinking speed faster than fine grained, causes mineral overground; The 2nd, the identical heavy particle of the size particle littler than proportion has sinking speed faster, also causes mineral overground; The 3rd, when liquid medium viscosity or concentration increase, the sinking speed of solid particle slows down, and it is thick to cause overflow to run; The 4th, make concentration or viscosity be reduced to a certain critical dilution point when adding more liquid (water), thereby it is thick that overflow is run.Spiral classifier mainly is to be separated into overflow and sand return product by buoyancy, viscosity and decanting zone stirring extent to the classification of ball mill ore discharge.Because the limitation of the basic law of spiral classifier classification principle and classification; cause this legacy equipment classification efficiency very low; overflow Granularity Distribution scope is wide; it is middle that effectively grade is less; coarse granule or micro-size fraction material are too much; promptly reduce ball mill production capacity, caused the serious consequence of next procedure poor product quality again.The utility model spiral grading sieve is strict with degree of dissociation of mineral monomer requirement design sieve aperture, whole classification efficiency is up to more than 92%, general classification efficiency is all more than 80%, thereby solved the key technical problem that grind grading flow process material is overground and owe to grind effectively.
The utility model spiral grading sieve also has following effect:
Spiral grading sieve is strict screen size by degree of dissociation of mineral monomer requirement design screen cloth, have only the mineral of monomer dissociation in classification process, could see through fine screen mesh and enter road separation operation down, not having the coarse fraction intergrowth of monomer dissociation to return grinding machine regrinds, realized of the strict demand of thickness material very ideally, for good condition has been created in separation operation by the physical dimension classification; Provide the technology material guarantee for improving mill machine throughput and reducing energy consumption of mill; Simultaneously, low lean intergrowth of mineral content and gangue are removed in sorting in advance to sand return coarse granule material, thereby have improved the mineral grade of regrinding.The utility model is desirable classifying equipoment, is again desirable screening installation.It can be used for the selected operation of rough concentrate and further improves the quality of products.
The utility model spiral grading sieve cell body 19 seals, and blowing round brush 37 is installed around sieve nest, and feed pipe 1 available wind is carried dry type thickness grade stock grading.This device is applicable to the dry type powder material thickness grading of industries such as chemical industry, coating, pharmacy, mineral products, and the coarse grain dry material returns all kinds of super flour mills grinding again.This device is specially adapted to the chemical synthesis resin, as the usefulness of thick, the fine grained classification of high density polyethylene (HDPE) (HDPE), modified poly ethylene powders such as (EVA).The utility model can narrow down to the screen size of outer screen drum fine screen mesh 30 0.3～0.5 micron, is used for the classification of ultrafine powder material, and the ultra tiny material of coarse grain returns broken again the regrinding of supersonic speed ultra micro air-flow crushed face by sand return tube 10.
The utility model spiral grading sieve is a great innovation to dry type wet type material screening classification technique, is again a great innovation to green technology.Green technology is meant the minimizing environmental pollution, reduces the general name of technology, technology or the product of the use of the raw material resources and the energy.The innovation of green technology directly influences the potentiality of the success or failure and the development of economic long-term sustainable of China environmental protection with popularization, and will influence the success or failure of China's strategy of sustainable development geared to the 21st century.Green technological innovation can be the green product innovation, can be again the friendly process innovation.Spiral grading sieve of the present invention is the save material energy and the green product that improves the resource comprehensive recycling, is again the green product of water prevention and cure of pollution and refuse comprehensive reutilization; Simultaneously, the utility model spiral grading sieve is mineral crushing and screening, grind grading and sorting mineral technology, is again the cleaner technology of friendly process, also is to reduce to produce the terminal process for comprehensively treating that pollutant enters.The utility model spiral grading sieve realizes going functions such as quarrel, sand setting, precipitation, clarification, aeration, air supporting, filtration, ultrafiltration, ion-exchange, counter-infiltration, sterilization by adopting different functional materials 30 in water or wastewater processing technology.Enter through sand return tube 10 greater than the coarse granule material in the aperture of functional materials 30 such as fine screen mesh, filter membrane, milipore filter, reverse osmosis membrane pressure, biomembrane, ion exchange resin membrane, photocatalysis membrana, biopolymer film, sand setting, floccule body, colloid, pollutant etc. that broken machine grinding machine is broken again to be regrinded or handle or dump.The material that sees through functional material 30 also can enter next spiral grading sieve again and carry out two stage treatment or tertiary treatment.All these explanation the utility model spiral grading sieves are to replace to be extensive use of more than hundred year low spiral classifier and optimal regeneration product of all kinds of dusting cover and the new and high technology of classification efficiency both at home and abroad.The utility model spiral grading sieve is to the threat of reduction work skill activity to environment, reduce the cost of the utilization of resources, reduce the material consumption energy consumption, improve the comprehensive utilization of resources degree and the valuable mineral rate of recovery, improve and divide the concentrate selection output and quality all to have great economy, environmental protection and social benefit.
Fig. 1 is the overall installation diagram of the utility model
Fig. 2 is the inside and outside screen drum cross-sectional view of the utility model
Fig. 3 is the utility model sand return tube cross-sectional view
Fig. 4 is Fig. 2 partial enlarged drawing
Following is embodiment of the present utility model:
The utility model spiral grading sieve comprises feed pipe 1, striker plate 2, anti-skidding sand return spiral tube 3, interior screen drum 4, outer screen drum 5, sand return tube 10, the end plate 6 that connects inside and outside screen drum and sand return tube, 7, anti-skidding sand return spiral tube helical blade 25, interior screen drum helical blade 22, outer screen drum helical blade 23, sand return tube helical blade 24, the rib 31 that connects end plate, inside and outside screen drum sand return passage 26,27, sand return tube sand return passage 28, interior screen drum wide-meshed screen 29, outer screen drum fine screen mesh 30, interior screen drum 4 and sand return tube 10 are connected the support 8 of usefulness with macro-axis 9, the upper bracket 16 of macro-axis 9, transmission mechanism 11 is hinged with upper bracket 16 bases, and macro-axis 9 cooperates with transmission mechanism 11 output shaft gear transmissions, and transmission mechanism 11 has motor 12, gearbox 13, big pinion 14,15, macro-axis 9 other ends and undersetting 17 are rotatably assorted, undersetting 17 is fixed on cell body 19 lower box inwalls, and undersetting 17 upper-lower positions are adjustable, and cell body 19 bottom surfaces are equipped with branch bucket 20, go up most a joint sand return tube exit sand-returning channel (or refeed line) 18 is installed, striker plate 2 is connected with cell body 19 by connector 21.
Inside and outside screen drum is positive terrace with edge or positive terrace with edge or regular prism, the sand return tube is garden platform or positive terrace with edge, interior screen drum 4, the cross section of outer screen drum 5 can be regular polygons such as connecing octagon in the garden, the cross section of sand return tube 10 is garden shape or regular polygon, inside and outside screen drum screen cloth is trapezoidal or rectangle, helical blade in leakproof sand return tube 3, interior screen drum 4, outer screen drum 5, the sand return tube 10 is more than 4, the helical blade number of inside and outside screen drum is consistent with the number of inside and outside sand return helical duct 26,27, guarantee the unobstructed sand return tube 10 that drains into of sand return, enter sand-returning channel 18 again and enter broken machine grinding machine.Column 32 is arranged on rib 31, and wide-meshed screen 29 functional materials 30 such as (or) fine screen mesh is pressed in the encapsulant press strip 33 on the screen cloth, and wedge press strip 34 compresses contract iron 35 and compresses wedge press strip 34 by column 32, and compressing contract iron 35 ends has split pin 36.The screen drum outer surface has blowing round brush 37, and screen drum lower groove bottom is provided with branch bucket 20, screenings output channel 38, cell body overflow pipe 39.
The interior screen drum screen mesh size of trapezoidal or rectangle is 16 orders (1.00mm) or 9 orders (2.00mm) or bigger, material is that functional plastics such as metal material, pottery, super high molecular weight polymer such as abrasion-proof stainless steel or composite welding casting injection moulding are watered and moulded, and also metal material such as available abrasion-proof stainless steel is made scalping plate or grating or wide-meshed screen.
The outer screen drum screen mesh size of trapezoidal or rectangle be 0.3～0.5 micron to 20 orders-400 order (0.8～0.04mm), material is metal materials such as abrasion-proof stainless steel, super high molecular weight functional polymer (polyamide fibre, nylon, polypropylene fibre, polyvinyl chloride, polystyrene, polypropylene, poly-tetrafluoroethylene, polyurethane, polyformaldehyde, abrasive rubber, profiled filament), ultrafiltration membrane (two cured acid celluloses, polysulfones, the polysulfonamides polyacrylonitrile, Kynoar, polyamide, the polyacrylonitrile charged membrane, polyacrylic film and hollow fiber ultrafiltration membrane etc.), biomembrane, ion-exchanger or ion-exchange fibre, the photocatalysis wire netting, photocatalytic titania film, reverse osmosis membrane, biopolymer etc.
Change the thickness screen cloth conveniently for Maintenance and Repair, inside and outside screen drum is formed positive terrace with edge of octagon or octagon regular prism by interior eight screenings dull and stereotyped (every sieve plate is trapezoidal or rectangle) respectively.Every sieve plate is embedded on the screen frames that two end plates and two ribs constitute, and by column 32 is arranged on the rib 31, thickness screen cloth 29,30 is arranged, and encapsulant press strip 33, wedge press strip 34, compresses contract iron 35 and split pin 36 is formed.
The thick steel plate of sand return tube 10 usefulness 5mm is rolled into the garden platform, and garden platform inwall is provided with sand return helical blade 24, and the sand return tube is connected with the end plate 6 of screen drum with ring flange.The positive terrace with edge that the also available eight blocks of trapezoidal steel plates of sand return tube are welded, in establish helical blade 24, be connected with end plate 6 flanges.
Prevent ore pulp from feed pipe 1 enter behind the screen drum from screen drum next joint end plate leak, be installed on leakproof sand return tube 3, helical blade 25 is arranged in the leakproof sand return tube 3, leakproof sand return tube is with next saves end plate and is connected.Being equipped with feed pipe 1 usefulness connection spring 21 on the striker plate 2 is fixed on the cell body 19.
Inside and outside screen drum diameter D
1, D
2High H
2, H
3, sand return tube diameter D
4, D
1, the material that screen drum sand return tube tapering, sieve nest internal helical blades number and helical blade height, inside and outside screen cloth (29,30) adopt all needs to determine according to different purposes and technological requirement with screen size.
Structure and parameter of the present utility model is determined by purposes:
The dry type screening: material grade to be sieved is 250～0mm material, only gets final product with interior screen drum 4.Interior screen drum 4, sand return tube 10 sizes and interior screen drum screen mesh size, helical blade number etc. all require design according to screening material particular diameter, undersize material grade and production capacity.
Wet classification: raw meal particle size to be fractionated is generally less than 20-0mm, the interior screen drum of the utility model spiral grading sieve is generally 3-1mm every quarrel sieve screen apertures size, is promoted by helical blade 22,24 greater than the coarse fraction material of 3-1mm grade and drains into that sand-returning channel 18 is broken again to be regrinded.See through interior screen cloth 29 less than the 3-1mm grade than in the fine particle stage material, wherein greater than the middle coarse fraction material of outer screen drum 5 screen clothes 30 screen sizes, drain into by helical blade 23,24 liftings that sand-returning channel 18 is broken again to be regrinded.What see through outer screen drum screen cloth or functional material 30 becomes the sieve classification product.The sieve classification product can be other product of grade level, also can be a plurality of grade grade product.Obtain a plurality of grade grade product, only needing increases the sieve nest joint number, installs multiple ascending little screen cloth or functional material 30 with the hole pattern size outside on the screen drum from bottom to top respectively and both can realize.
Washup: mineral maximum particle size to be cleaned is controlled at 250-0mm, and is identical with the dry type screening operation, and just spiral grading sieve is in underwater work, promoted by helical blade 22,24 greater than the material of interior screen drum screen size and drains into that sand-returning channel 18 is broken again to be regrinded.See through less than the fine particle stage material of interior screen drum screen mesh size or sludge that sieve aperture enters screening installation or the ore grinding disintegrating apparatus is further handled.
Dry type powder material classification: with cell body 19 sealings, blowing round brush 37 is installed around the screen drum outside, along macro-axis 9 a garden tube is installed at the sieve nest position, the outer surface of the outer surface of garden tube and interior screen drum constituted the spiral grading sieve by the inside and outside two-layer screening of helical blade sealing in the height of the helical blade 22,23 of inside and outside screen drum touched respectively.After powder material is blown into feed pipe 1 by wind-force, screening layer in entering, interior screening layer is only got every thick effect, enter outer screening layer less than the saturating sieve of the material of interior screen drum screen mesh size, make more fine granule material classification, satisfactory micro-size fraction submicron-sized particulate stage material sees through outer screening layer and obtains required product.In order to prevent sieve pore blockade, effectively sieve classification is only made the one-level sieve classification, and the garden tube both could in interior screen drum was changed.Outer screen cloth screen cloth is that the microfine submicron-sized particulate through 30 is blown into branch bucket 20 and discharges through wind-force less than 40-400 order or thinner to 0.5～0.3 micron the stainless steel mesh or the fine screen mesh 30 of supra polymer reason polymer or the establishment of functional plastics composite filament.For preventing that the micro-size fraction material from stopping up sieve aperture, around sieve nest, be equipped with blowing round brush 37 and clean with water totally.
Application in water or the wastewater processing technology: go quarrel in the water technology, operations such as sand setting, precipitation, clarification are identical with the wet classification operating principle, and used functional material 30 is specifically selected according to above-mentioned job requirements, only increases coagulant.Aeration, air supporting operation feed compressed air and add coagulant from feed pipe 1 on the wet classification activity bases.Filtration, ultrafiltration, ion-exchange, counter-infiltration, sterilization operation are as long as be replaced with filter membrane, milipore filter, reverse osmosis membrane, ion exchange resin, photocatalysis membrana, biopolymer film respectively with functional material 30.
The difference that the utility model spiral grading sieve requires according to relevant job applications field, can cooperate disintegrating machine, grinding machine, screening installation or water treatment facilities to use by separate unit, also can cooperate a spiral grading sieve to use by many other equipment, can also cooperate one or more other equipment to use by many spiral grading sieves.When spiral grading sieve and other equipment are used in combination, can series connection, connection in series-parallel, and multiple compound mode such as series connection unite use.Spiral grading sieve can have one two or many macro-axis to drive a pipe, two pipe or the shared cell bodies of multitube sieve nest, forms single-screw classifying screen, double helix classifying screen or many spiral grading sieves.
The utility model spiral grading sieve commercial Application grading effect is as follows:
1. by 40 orders (0.4mm), the classification efficiency branch exists between the 87-94%, the average mark stage efficiency is 90%, (the former classification efficiency is 30-40% to be much higher than spiral classifier and hydrocyclone, latter's classification efficiency is 50-60%), thoroughly solved spiral classifier in the too low problem of this grade scope internal classification efficient.
2. connect 200 orders (0.075mm) meter, between the classification efficiency 87-95%, although its fluctuation range is big, the average mark stage efficiency is 92%, still is higher than the classification efficiency of all classifying equipoments.
3. the whole classification efficiency of wholegrain level reaches more than 86%.
4. feed preparation unit size is basic has nothing to do with classification efficiency.
5. feed ore concentration is irrelevant with classification efficiency basically.Spiral classifier is subjected to the influence of feed ore concentration very big, and concentration or viscosity are big, and solid particles sediment speed slows down and easily causes mineral overground; Concentration or viscosity reduce, and solid particles sediment speed increases, and it is thick that overflow is run, thereby reduce the sorting mined material grade.
6. sand return tube sand return ratio has only 50-60%.
7. with outer screen drum screen size, narrow down to 0.15mm, climb western vanadium titano-magnetite concentrate iron grade and bring up to TFe55% by TFe52% by 0.4mm.
8. two kinds of different grinding classification systems constituting with two 1.5 * 3 meters ball mills respectively of 1.2 meters spiral classifiers of spiral grading sieve and φ, it is as shown in the table handling the identical same magnetic dressing process commercial test results of vanadium iron magnetite granularity.
Two kinds of grind grading process industry result of the test tables
| More than-60 orders | The 60-200 order | Below-200 orders | Sieve is grade down | Rough concentrate | Tailings grade | Ratio of concentration | |
| Screenings | 10.38％ | 67.48％ | 22.14％ | TFe42.38％ | TFe48.24％ | 14.65 | 1.20 |
| The classification overflow | 18.23％ | 45.68％ | 36.09％ | TFe39.53％ | TFe45.37％ | 15.45 | 1.25 |
Because effective grade of spiral grading sieve screenings is concentrated, compare with spiral classifier and have: one high two low advantage; Concentrate iron TFe2.86% of high grade, the low TFe0.8% of mine tailing iron grade, ratio of concentration low 5%.
The utility model spiral grading sieve technological parameter can be as described below:
The go to the bottom diameter in garden of the interior screen drum of spiral grading sieve first segment screen drum connects the go to the bottom diameter in garden of the diameter 1000mm in octagon garden, outer screen drum in being and meets the diameter 1400mm in octagon garden in being; The diameter in interior screen drum upper base garden meets the diameter 875mm in octagon garden in being, the diameter in outer screen drum upper base garden meets the diameter 1200mm in octagon garden in being; The go to the bottom diameter in garden of the interior screen drum of the second knotter screen tube meets the straight long 875mm in octagon garden in being, the go to the bottom diameter in garden of outer screen drum meets the diameter 1200mm in octagon garden in being, the diameter in interior screen drum upper base garden meets the diameter 675mm in octagon garden in being, the diameter in outer screen drum upper base garden meets the diameter 1018mm in octagon garden in being.The go to the bottom diameter 1018mm in garden of sand return tube, sand return tube upper base diameter 840mm.First segment screen drum, the second knotter screen tube and sand return tube highly are 1210mm.Interior screen drum screen cloth is thickness 2mm, and screen size is φ 2mm, and sieve aperture is equilateral triangle to be arranged, eight trapezoidal stainless steel sieve plates of sieve aperture centre distance 5mm are formed.Outer screen drum screen cloth is used the trapezoidal stainless steel mesh of 40 orders or 60 orders or three kinds of different screen sizes of 100 orders (0.40mm, 0.251mm, 0.15mm) respectively.All pacify 4 helical blades in leakproof sand return tube, inside and outside screen drum and the sand return tube, the wide 2000mm of cell body, the long 6000mm of cell body, 5 °-15 ° at inclination angle, motor power (output) 5.5KW, 5-15 rev/min of macro-axis rotating speed.
Claims (10)
1, a kind of spiral grading sieve, it is characterized in that interior screen drum (4) is connected with macro-axis (9) by support (8), macro-axis (9) one ends are connected with transmission mechanism (11), the other end and undersetting (17) are movingly, cell body (19) is positioned at the screen drum below, interior screen drum (4) has helical blade (22), and feed pipe (1) stretches into interior screen drum (4), and striker plate (2) is arranged.
2, according to the described spiral grading sieve of claim 1, it is characterized in that the outer outer screen drum (5) that is with of interior screen drum (4), outer screen drum (5) is fixedlyed connected with interior screen drum (4), outer screen drum (5) is connected with sand return tube (10), sand return tube (10) is connected with macro-axis (9) by support (8), outer screen drum (5), helical blade (23) is arranged in the sand return tube (10), (24), wide-meshed screen (29) or functional material (30) are arranged on the interior screen drum (4), fine screen mesh (29) or functional material (30) are arranged on the outer screen drum (5), transmission mechanism (11) is hinged with upper bracket (16), undersetting (17) is positioned on the groove inwall, on it, upper/lower positions is adjustable, striker plate (2) is fixed on the cell body (19) with connector (21), and leakproof sand return tube (3) is fixed on the bottom plate, and helical blade (25) is arranged.
3, according to claim 1 or 2 described spiral grading sieves, it is characterized in that interior screen drum (4), outer screen drum (5) can be garden platform or garden post or positive terrace with edge or the regular prism that sieve plate constitutes, the expansion plane of inside and outside screen drum sieve plate can be fan-shaped, trapezoidal, rectangle, the cross section of inside and outside screen drum can be in garden shape or the garden and connects regular polygon, helical blade (22), (23), (24), (25) number respectively is several, in, the sand return helical duct (26) of the helical blade number of outer screen drum and inside and outside screen drum, (27) number unanimity, there is branch bucket (20) cell body (19) bottom surface, there is sand-returning channel (18) in final section sand return tube exit, and connector (21) is holddown spring or rigidity part.
4, according to claim 1 or 2 described spiral grading sieves, it is characterized in that inside and outside screen drum is made up of number knotter screen bodies respectively, the sand return internal and external screw passage (26) of the end of the inside and outside screen drum of every joint, (27) are connected, connection end plate (6), (7) are arranged between every knotter screen, and inside and outside screen drum is connected by connecting end plate.
5, according to the described spiral grading sieve of claim 2, it is characterized in that the sand return tube is a joint or number joint garden platform or positive terrace with edge, cross-sectional area is to connect regular polygon in garden shape or the garden, the ring flange of sand return tube with go up most the inside and outside screen drum end plate of a joint and be connected, sand return tube (10) communicates with inside and outside screen drum sand return helical duct (26), (27), inside and outside screen drum and sand return tube are all garden platform or positive terrace with edge, and its tapering is 0～0.6.
6, according to the described spiral grading sieve of claim 2, it is characterized in that inside and outside screen drum is the regular prism that sieve plate constitutes, its cross section is to connect regular polygon in the garden, inside and outside screen drum is made up of the trapezoidal sieve plate of several piece rule, the trapezoidal sieve plate of interior screen drum is less than the trapezoidal sieve plate of outer screen drum, inside and outside sieve plate is by V-arrangement rib (31), column (32), screen cloth or the functional material (29), (30) that connect two end plates, encapsulant press strip (33), compress contract iron (35), split pin (36) and form, rib (31) and end plate constitute the screen drum frame, are connected with macro-axis (9) and column (32).
7, according to claim 1 or 2 described spiral grading sieves, it is characterized in that inside and outside screen drum and sand return tube are by the contiguous block between the garden arc between the two end plates or V-arrangement rib (31) or inboard two helical blades of sand return tube, be connected on the macro-axis (9) with support (8), screen drum and sand return tube can be that monotubular also can be many, along the material of big direction of principal axis through the multiple size fractionated of sand return shaft screen classification.
8, according to the described spiral grading sieve of claim 1, it is characterized in that cell body (19) sealing, next joint end plate at interior screen drum (4) is installed screen drum outside to going up most a joint end plate along macro-axis (9), the inner surface of the interior screen drum of helical blade (22) (4) distributes, helical blade (23) is in interior screen drum (4) outer surface and the distribution of outer screen drum (5) inner surface, sand return tube (10) is connected with upper head plate (6), inside and outside screen drum has internal and external screw passage (26), (27), on the inside and outside screen drum fine screen mesh or functional material (29) are arranged, (30), around the outer screen drum blowing round brush (37) is arranged, branch bucket (20) is arranged under the cell body (19).
9, according to the described spiral grading sieve of claim 6, the screen size of screen drum screen cloth or functional material (29), (30) is greater than the screen size of the screen cloth of outer screen drum or functional material (29), (30) in it is characterized in that, inside and outside screen drum is installed the screen cloth (29) or the functional material (30) of several ascending different mesh sizes on following respectively, and the branch bucket (20) of respective number is arranged under the cell body (19).
10, according to claim 1 or 2 described spiral grading sieves, wide-meshed screen (29) screen size that it is characterized in that interior screen drum (4) is 1-2mm, thickness 2mm, sieve aperture is shaped as inner small and outside big bellmouth or rectangular band V-shaped groove seam, material is the abrasion-proof stainless steel metal material, make pottery this, functional plastics such as super high molecular weight polymer or composite punching molding casting injection moulding are watered and are moulded, also available scalping plate or grating or wide-meshed screen are made, fine screen mesh functional material (30) screen size of outer screen drum (5) is 0.3～0.5 micron to 0.04～0.8 millimeter, and material is metal materials such as abrasion-proof stainless steel, super high molecular weight functional polymer or composite fine screen mesh or ultrafiltration membrane or biomembrane or ion-exchanger or ion-exchange fibre or photocatalysis wire netting or photocatalytic titania film or reverse osmosis membrane or biopolymer etc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99230810 CN2359006Y (en) | 1999-01-25 | 1999-01-25 | Spiral classification screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99230810 CN2359006Y (en) | 1999-01-25 | 1999-01-25 | Spiral classification screen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2359006Y true CN2359006Y (en) | 2000-01-19 |
Family
ID=34019793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99230810 Expired - Fee Related CN2359006Y (en) | 1999-01-25 | 1999-01-25 | Spiral classification screen |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2359006Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104884173A (en) * | 2012-10-26 | 2015-09-02 | R·布劳斯尤克 | Method for extracting heavy metals from hard rock and alluvial ore |
| CN108554614A (en) * | 2018-05-15 | 2018-09-21 | 江苏振强机械科技股份有限公司 | A kind of Multifunctional screening device |
| CN108672262A (en) * | 2018-05-15 | 2018-10-19 | 江苏振强机械科技股份有限公司 | A kind of multistage screening plant can be used for ore |
| CN110420982A (en) * | 2019-08-09 | 2019-11-08 | 姚爽 | A kind of ecological type soil restorative procedure |
| CN111185256A (en) * | 2019-10-30 | 2020-05-22 | 靖州县振宏米业有限责任公司 | Production and processing method of high-quality graded rice |
| CN112207017A (en) * | 2020-10-22 | 2021-01-12 | 赵良桦 | Edible oil raw and other materials drying and screening plant |
| CN113245180A (en) * | 2021-04-15 | 2021-08-13 | 河南工业大学 | Powder grading system |
| CN114985245A (en) * | 2022-06-02 | 2022-09-02 | 赣州市光华有色金属有限公司 | Screening plant is used in processing of superfine tungsten carbide powder |
-
1999
- 1999-01-25 CN CN 99230810 patent/CN2359006Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104884173A (en) * | 2012-10-26 | 2015-09-02 | R·布劳斯尤克 | Method for extracting heavy metals from hard rock and alluvial ore |
| CN108554614A (en) * | 2018-05-15 | 2018-09-21 | 江苏振强机械科技股份有限公司 | A kind of Multifunctional screening device |
| CN108672262A (en) * | 2018-05-15 | 2018-10-19 | 江苏振强机械科技股份有限公司 | A kind of multistage screening plant can be used for ore |
| CN110420982A (en) * | 2019-08-09 | 2019-11-08 | 姚爽 | A kind of ecological type soil restorative procedure |
| CN111185256A (en) * | 2019-10-30 | 2020-05-22 | 靖州县振宏米业有限责任公司 | Production and processing method of high-quality graded rice |
| CN111185256B (en) * | 2019-10-30 | 2021-07-06 | 靖州县振宏米业有限责任公司 | Production and processing method of high-quality graded rice |
| CN112207017A (en) * | 2020-10-22 | 2021-01-12 | 赵良桦 | Edible oil raw and other materials drying and screening plant |
| CN113245180A (en) * | 2021-04-15 | 2021-08-13 | 河南工业大学 | Powder grading system |
| CN114985245A (en) * | 2022-06-02 | 2022-09-02 | 赣州市光华有色金属有限公司 | Screening plant is used in processing of superfine tungsten carbide powder |
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