CN2351262Y - Construction block machine - Google Patents

Abstract

The utility model discloses a building block with full-automatic production equipment and a die. The utility model is characterized in that a material filling mechanism can automatically finish the operation of filling materials to a shaping box and delivering manufactured products, and manufactured products are formed by a bidirectional hydraulic mode, the phenomenon of chromatography for the materials when the manufactured products are formed by vibration mode can be avoided, the top and the bottom density of the manufactured products are uniform, the strength is high, and the speed of demoulding is high. Products which are produced by a matched die of the utility model is provided with double-row blind hole interlocking structure, the thermal performance of the products is favorable, the stress deformation of materials and structure of the building block can be resisted, walls can be prevented from breaking, and the utility model can prevent the water seepage of the walls. The building block is provided with a groove, so an inner burying pipeline can be conveniently installed.

Description

The building block make-up machine

The utility model proposes a kind of building block production equipment.

Existing building block production equipment automaticity is low, only is suitable for workshop-based production on a small scale.The moulding of can only unidirectionally exerting pressure of this kind equipment, block strength is low; Building block can only be made through hole, and thermal property is poor.Mortar joint mortar faying face was little when this type of building block was used to build by laying bricks or stones, and shearing resistance and tensile strength are poor, was difficult to resist stress deformation, made body of wall produce the crack infiltration easily.The problem in the house that the building block of producing with existing equipment is built " heat, split, ooze " is outstanding, has influenced promoting the use of of building block.

The purpose of this utility model is to provide a kind of automation building block production equipment and matching die thereof, to enhance productivity, improves properties of product.Can improve the heat insulation property and the resistance to overturning of body of wall with its building block of making, fundamentally solve the difficult problem of building block building " heat, split, ooze ".

The block machine that the utility model provides comprises and fills material mechanism and shaping mechanism that wherein shaping mechanism is made up of device for exerting and mould.Its characteristics are: fill material mechanism and can replace artificial finishing automatically to the material that fills of shaping box to operate, can automatically goods be sent outside the machine again after the moulding, can reduce labor intensity greatly, increase work efficiency.The two-way pressurization of the device for exerting of shaping mechanism, the goods density is even, the intensity height; The special construction of mould makes goods produce the interlock and the double blind hole of respective shapes.

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.

Fig. 1 is a structural representation of the present utility model.

Fig. 2, Fig. 3 are the structural representations of die head in the main building block, and Fig. 4, Fig. 5 are the structural representations of main building block lower die head.Proper transformation, Fig. 2,3 and Fig. 4,5 also express the structure of die head and lower die head on the auxiliary block of concrete respectively.

Fig. 6, Fig. 7 are the structural representations of die head in the building block of left-hand rotation angle, and Fig. 8, Fig. 9 are the structural representations of its lower die head.Proper transformation, Fig. 6,7 and Fig. 8,9 also express the structure of die head and lower die head in the right turn angle building block respectively.

Figure 10, Figure 11 are the structural representations that the T word turns left to connect die head in the building block, and Figure 12, Figure 13, Figure 14 are the structural representations of its lower die head.Proper transformation, Figure 10,11 and Figure 12,13,14 also express the structure that the T word turn right to connect die head and lower die head in the building block respectively.

Figure 15, Figure 16 are the structural representations of die head in the circular beam building block, and Figure 17, Figure 18 are the structural representations of its lower die head.

Figure 19, Figure 20 are die head schematic diagrames on the circular beam quoin, and Figure 21, Figure 22 are its lower die head structural representations.

Figure 23, Figure 24 are circular beam building block core rod contour structures schematic diagrames.

Figure 25, Figure 26 are circular beam quoin core rod contour structures schematic diagrames.

Figure 27 is the schematic top plan view of shaping box structure.

Figure 28 is the structural representation of other building block core rods.

Figure 29 is a hopper holder fork operative scenario schematic diagram.

Fig. 1 has provided the structure of make-up machine.The suitable for reading of hopper 1 is supported on the frame 16 of station, and the hopper end opening is a flashboard 2.Running roller 14 is arranged under the flashboard, and running roller can be connected in walking on the track 88 of station on the frame 16 at two ends.Oil cylinder 13 is installed on the hopper Ji plate 12, and the oil cylinder piston bar connects with flashboard.The vertical component of L type holder fork 11 is installed on the antetheca of hopper 3, and the rear end of hopper is a drive unit.15 for being installed on driving gear on the oil motor axle, and oil motor is installed on the frame 18, and 18 link by base plate and hopper rear wall.The flange of running roller 17 is shaped on gear, and 17 by gear 15 drivings, and whole hopper device is supported on walking on track 21 on the running roller 23 and 17 that is shaped on flange.21 front end has block 35.19,20 be respectively cross-lining and panel, 24 is foundation bolt.Fill material mechanism with the top composition.

On the rod end flange 26 of the following oil cylinder 4 of shaping mechanism counterdie headstock 27 is installed, lower die head 8 is screwed in 27 upper ends, and the foundation bolt 25 of frame 28 is in order to fixed frame and master cylinder.The tailpiece of the piston rod that auxiliary cylinder 5,5 is installed on the cross-lining 29 connects core rod seat board 30, and core rod 9 is fixed on the seat board 30 with double-screw bolt.10 is shaping box.Upper cylinder 6 is supported on the flange 36, and 36 are supported on the pillar 32, and 32 usefulness nuts are anchored on the frame 28.The tailpiece of the piston rod of oil cylinder 6 connects patrix headstock plate 33,33 and slides on pillar 32 by lining 34, and 32 can play the guiding role.Last die head 7 is screwed on seat board 33.

Fig. 2,3 has provided the structure of die head 37 in the main building block.37 middle part is a boss 60, and its both sides are that recess 61,62, one ends have fish tail shape tenon 51, and the other end is with shape groove 52.

Fig. 4,5 has provided the structure of main building block lower die head 38.38 both sides are tenon 63,64, and two ends are respectively fish tail shape tenon 51 and with shape groove 52.Groove 68,69 and in every 57 two ends that surround through hole 54,55,57 boss 66 is arranged.

Respectively according to Fig. 2,3 and Fig. 4,5, remove fish tail shape groove 52 and this end be stretched into tenon 51 such outward, then become die head 39 and lower die head 40 on the auxiliary block of concrete respectively.

Fig. 6,7 has provided the structure of die head 41 in the building block of left-hand rotation angle.41 middle part is a boss 60, and its three have fish tail shape groove 53, one ends to have with shape tenon 51 around recess 61,62, one sides.

Fig. 8,9 has provided the structure of left-hand rotation angle building block lower die head 42.The one end has fish tail shape tenon 51, and opposite side has with shape groove 53.42 three faces are surrounded with tenon 63,64, and groove 70,71 surrounds through hole 56, groove 68,69 and in every 57 two ends that surround through hole 54,55,57 boss 66 is arranged, between groove 53 and the through hole 56 boss 67 is arranged.

According to Fig. 6,7 and Fig. 8,9, the fish tail shape groove is moved to its opposite flank respectively, Fig. 8,9 boss 67 also move to the relevant position, then become die head 43 and lower die head 44 in the right turn angle building block respectively.

Figure 10,11 has provided the structure of die head 45 on the T word left-hand rotation coupling block.The one end has fish tail shape tenon 51, and the other end and a side have with shape groove 52 and 53, is boss 60 in the middle of it.

Figure 12,13,14 has provided the structure of T word left-hand rotation coupling block lower die head 46.The one end has fish tail shape tenon 51, and the other end and a side have with shape groove 52,53, and its three face is wound with tenon 63,64,65.Groove 68,69 and in surround through hole 54,55 every 57, groove 70,71,72 surrounds through hole 56.Between groove 53 and the through hole 56 boss 67 is arranged, boss 66 is arranged on the long axis.

According to Figure 10,11 and Figure 12,13,14, fish tail shape groove 67 is moved to its opposite flank respectively, Figure 12,13 boss 67 also move to the relevant position, then become die head 47 and lower die head 48 on the T word right-hand rotation coupling block respectively.According to Figure 10,11, increase together shape groove in the symmetrical side of groove 53, then become die head 49 on the cross coupling block.According to Figure 12,13, increase together shape groove 53 in the symmetrical side of groove 53 and, then become cross and connect building block lower die head 50 with shape boss 67.

Fish tail shape tenon end from above-mentioned various die heads, on the left of it is positioned at the shape groove is to turn left to connect, what be positioned at the right side is the right-hand rotation connection.

Figure 15,16 has provided the structure of die head 91 in the circular beam building block.Its middle part is a boss 60, and both sides are recess 61,62.

Figure 17,18 has provided the structure of circular beam building block lower die head 92.Its middle part is a through hole 56, and in order to hold core rod 95, the through hole both sides are tenon 63,64, and rib 68,69 connects 63,64, makes 92 to become integral body.

Figure 19,20 has provided the structure of die head 93 on the collar tie beam corner block.Its middle part is that 60, three sides of boss are recess 61.

Figure 21,22 has provided the structure of circular beam corner block lower die head 94, and three sides are tenon 63,64, and for whole, the middle part surrounds through hole 56 to rib 68,69, in order to hold core rod 96 with two tenon connection.

The side plate 58,59 of each die head all has and counterbore shown in Figure 5.

Figure 23,24 has provided the contour structures of circular beam building block core rod 95.Its upper and lower plane is respectively top board 82 and base plate 83, has two screws on the base plate, and its side is surrounded by coaming plate 86.95 the following four prisms cylinder that is truncated into; On intercept water two end coaming evaginations of flat long axis direction become 89,90 shapes, laterally the upper end is shunk and is formed trapezoidal cross-section.

Figure 25,26 has provided the contour structures of circular beam corner block core rod 96.Its upper and lower plane is respectively top board 82 and base plate 83, and base plate also has screw, and its side is surrounded by coaming plate 86.96 the following four prisms cylinder that is truncated into.The flat long axis direction evagination that intercepts water on it becomes 89 shapes, and other end top is shrunk to the inclined-plane; Its horizontal a part of evagination becomes 90 shapes, and laterally other end top is shrunk to the inclined-plane.

During use, the evagination part 89 and 90 of Figure 23 to 26 covers the rib 68 and 69 of Figure 17 to 22 respectively, can make building block form gap.

Figure 27 has provided the plan view shape of shaping box structure.75 is box-frame, and 76 is inner chamber.It is suitable for reading that box-frame hangs over frame 28 by 4 otic placodes 77, and with screw lock.78 is the fish tail shape groove, holds the same shape tenon 51 of die head up and down with it.Fish tail shape tenon post 79 usefulness stud nuts 80,81 are connected on the box-frame, not the time spent desirable down, 79 form the fish tail shape groove when being used for product molding.The height of shaping box depends on the design compression ratio of tree material and the height of goods.The imaginary installation site of double dot dash line A, B, C, D indicated for various angle nodes when connecting block forming tenon post 79.As tenon post 79 is not installed, install one and 78 with the shape groove member in the symmetric position of groove 78, can produce auxiliary block of concrete.

Figure 28 has provided the structure of core rod 9.9 are made of top board 82, base plate 83 and coaming plate 86, and screw 84,85 is arranged on the base plate.Four jiaos of core rod is circular arc, and core rod top is terrace with edge, is convenient to the demoulding and supporting building block, and the bottom is prismatic, and prism heights depends on the material compression ratio of design.The length and width size of core rod depends on that the foot of lower die head through hole is very little.

Figure 29 has provided the situation when the holder fork is held building block.The horizontal component cross section of a pair of holder fork 11 is the L type, and its recess is just in time held the recess of building block, can prevent the overturning of building block side direction, and core rod can lifting between the holder fork.

The individual number average of the logarithm of the quantity of the utility model shaping box inner chamber, holder fork, counterdie headstock and auxilliary oil cylinder is identical with the logarithm of assembling die head.

Using method of the present utility model is:

Auxilliary oil cylinder has stretched out and has made core rod withstand building block to be in the extreme higher position, this at present oil cylinder piston to drive lower die head descending, the hopper that has been full of material is done to move ahead for the first time, the holder fork of hopper front end extends under the building block, auxilliary cylinder descent of piston to terminal, product falls within holder and sticks.The hopper secondary moves ahead and shaping box is filled material in the process and building block is sent outside the machine, and building block is taken out by follow-up mechanism.Walk to behind the hopper under the hopper, the flashboard oil cylinder stretches out, and flashboard is opened, and hopper fills material back oil cylinder retraction to hopper, and flashboard cuts out, and hopper has performed the preparation that next work period moves ahead.Die head was descending on upper cylinder drove simultaneously exerts pressure, following oil cylinder is also up thereupon exerts pressure, when being depressed into the product design height, it is up that die head is gone up in the upper cylinder drive, and auxilliary oil cylinder piston is up to eject shaping box with following oil cylinder with product, and core rod withstood building block after auxilliary oil cylinder piston rose to peak, and oil cylinder piston descends immediately down, hopper moves ahead, and the holder fork extends below the building block, begins next working cycles.

But the utility model full automatic working, but also crawl operation.

With main building block is example explanation the utility model operating position:

Referring to Figure 27,2,4,28, in the symmetric position of shaping box lumen channels 78 79, two core rods 9 of tenon post are installed and are passed the through hole 54,55 of lower die head 38.The top board 82 of core rod is pressed the blind hole base plate that forms building block with 60 pairs of the boss of last die head 37, the fish tail shape tenon of die head is to pressing the same shape tenon that forms building block up and down, tenon post 79 forms the fish tail shape groove of building block, the boss 66 of lower die head extrudes the groove of building block, and the recess 61,62 of last die head extrudes the tenon of building block both sides.The tenon 63,64 of lower die head extrudes the recess of building block both sides, and groove 68,69 extrudes the tenon of building blocks around blind hole, in extrude the building block dividing plates every 57.It can be overturn when the product of being made is used to build by laying bricks or stones, the dual-side tenon is downward, and the side recess up.The tenon of epithelium building block inserts the recess of hypodermis building block, promptly realizes going up the interlocking of hypodermis building block, and building block prevents the effect of puzzle joint infiltration in addition around the tenon of blind hole.The fish tail shape tenon of building block one end inserts the same shape groove of its adjacent block, promptly realizes the interlocking of same skin building block, and the pulling force in the time of can bearing the masonry distortion prevents cracking of building body.

Adopt the utility model that following good effect is arranged.

(1) can realize full automatic working, labour intensity is low, high efficiency.

(2) building block bidirectional hydraulic make-up, the material chromatography phenomenon when having avoided vibration moulding, The building block of producing up and down pressurized is even, the intensity height, the demoulding is fast.

(3) can produce double blind hole interlocked block, can improve the serviceability of building block greatly, fundamentally solve the difficult problem of building block building " heat, split, ooze ".

(4) can in building block, make groove, be convenient to install interior buried pipeline.

Claims (4)

1, a kind of building block make-up machine, form by the device for exerting and the mould that fill material mechanism and shaping mechanism, it is characterized in that: the hopper that fills material mechanism is bearing on the running roller of flange, the hopper front end is equipped with L type holder fork, its rear end is connected with driving device for hydraulic motor, and hopper can be walked in orbit; Flashboard under the hopper is by Driven by Hydraulic Cylinder; The shaping box of shaping mechanism maintains static, and upper and lower oil cylinder drives upper and lower die head respectively and implements two-way extrusion forming, and goods are ejected by following cylinder, and the frame cross-lining is provided with auxiliary cylinder drive core rod and moves up and down.

2, make-up machine according to claim 1, it is characterized in that the die head supporting with make-up machine, comprise the upper and lower die head of main and auxiliary building block, the upper and lower die head of left and right quoin, the T word turns left to connect and the T word is turned right connects the upper and lower die head of building block, cross connects the upper and lower die head of building block, the upper and lower die head of collar tie beam building block, the upper and lower die head of collar tie beam quoin, they have separately tenon, boss and recess or groove, they cooperate with member in the shaping box during use, form groove, tenon, recess or the groove of building block.

3, make-up machine according to claim 1, it is characterized in that the mould core supporting with make-up machine, comprise collar tie beam building block core rod, collar tie beam quoin core rod and aforementioned other various building block core rods, they all are made of base plate, top board and coaming plate, its top board cooperates the horizontal baffle that can form building block and makes blind hole with last die head boss, each comfortable both direction evagination of the top coaming plate of collar tie beam building block core rod and collar tie beam quoin core rod, and they can make these two kinds of building blocks form gap in prescribed direction.

4, make-up machine according to claim 1 is characterized in that the flashboard bottom under its hopper is equipped with running roller, and running roller can be walked in orbit.

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