CN2326597Y - Falls-type continuous rolling formation apparatus - Google Patents
Falls-type continuous rolling formation apparatus Download PDFInfo
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- CN2326597Y CN2326597Y CN 98226174 CN98226174U CN2326597Y CN 2326597 Y CN2326597 Y CN 2326597Y CN 98226174 CN98226174 CN 98226174 CN 98226174 U CN98226174 U CN 98226174U CN 2326597 Y CN2326597 Y CN 2326597Y
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- chamber
- waterfall
- hole
- sidewall
- calendering
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Abstract
The utility model relates to a fall-type continuous rolling molding device which is used for producing slag nucleated glass plates in a continuous rolling mode. The utility model comprises a fall chamber which is arranged at a melting liquid overflowing port of a melting furnace feeding channel mechanism, is tightly connected with the melting liquid overflowing port, and is composed of bottom bricks, edge bricks, side bricks, a chamber roof, a heater, a thermometric instrument and a check curtain, wherein, the fall chamber is arranged on a water cooling supporting plate on a metal frame which is fixed on the melting furnace feeding channel mechanism. A rolling mechanism is arranged below the fall chamber, and is composed of a big roller, a small roller, a supporting roller, etc. The utility model improves the heating mode and the flowing mode before melting liquid is molded, and the utility model can effectively ensure the continuous rolling molding to be successfully carried out.
Description
The utility model relates to a kind of shaped device of using the ore deposit quarrel crystallizing glass sheet material of continuous calendering method production.
Existing continuous calendering method operating mine quarrel crystallizing glass sheet material shaped device adopts limit holder brick that melting furnaces slime flux mouth and rolling press upper and lower roll closely are engaged togather.Because the ore deposit quarrel devitrified glass crystallization upper limit and mold temperature only differ about 30 °, the crystallization problem in the time of therefore can't overcoming plate forming.Limit brick hold structure in Chinese patent 94213741.8 and the 95218666.7 pairs of ore deposits quarrel devitrified glass shaped device improves, but still does not break away from the circle of prior art.95224122 pairs of prior aries of Chinese patent have been carried out bigger improvement, but this technology is to the type of heating of liquation before moulding, all there is defective in the mode that flows down of liquation with aspects such as the brick material that contacts with liquation being subjected to serious erosive strick precaution, and still the raising of quality product is produced and is unfavorable in influence.
The purpose of this utility model is to provide a kind of and improves the type of heating before the liquation calendering formation and flow down mode, can make glass melt crystallization not when calendering, can produce the waterfall type continuous calendering shaped device of qualified crystallizing glass sheet material continuously and stably.
Technical solution of the present utility model is: a kind of waterfall type continuous calendering shaped device, comprise melting furnaces supply channel mechanism and calendering mechanism, and it is characterized in that:
A) be provided with the waterfall chamber that constitutes by end brick, limit brick, sidewall, top, chamber, heating tube, temperature instrumentation and check apron that closely is connected with it at the liquation slime flux mouth place of described melting furnaces supply channel mechanism;
A) the interior bottom of described waterfall chamber (2) is connected formation liquation passage with end brick and the brick grooving shape in limit with supply channel slime flux mouth, and there is sidewall liquation passage both sides, the top of having family above, and there is check apron in the front;
B) side wall upper part of described waterfall chamber has a through hole at least, is provided with well heater in the through hole; Top, chamber central authorities have a through hole, and temperature instrumentation is installed in the through hole; Lower sidewall is opened a horizontal through hole;
C) build by laying bricks or stones on the water-cooled supporting plate that tightens together with metal frame described waterfall chamber, metal frame 6) be fixed in supply channel 1 mechanism by special fixing device;
B) described calendering mechanism is made of rolling press big roller, pony roll and carrying roller etc.;
A) external diameter of described big roller is greater than 300mm, and the Up Highway UHW of its external cylindrical surface is below the waterfall chamber, and is vertical with the melting furnaces medullary ray;
B) described pony roll external diameter is greater than 200mm;
C) described large and small roller, the transverse section line of centres and plummet angle are greater than 5 °; Large and small roll calendar can move horizontally and locking positioning along the melting furnaces centerline direction.
The utility model has the advantages that:
One, the waterfall chamber breaks away from fully with calendering mechanism, and the indoor melt temperature of waterfall is higher than mold temperature, more is higher than the crystallization upper limit of ore deposit quarrel devitrified glass.Stopped liquation fully in the indoor crystallization problem of waterfall, liquation drops from the waterfall chamber as waterfall, cools off in the process of dropping, and makes its temperature when arriving between large and small roller meet the moulding process requirement, and the continuous calendering moulding can be carried out smoothly.
Two, front, waterfall chamber is sealed by check apron, and the sidewall having heaters can heat liquation, and flue gas is discharged by the horizontal channel, has formed an independently combustion space, and flame can be full of the waterfall chamber, makes its temperature basically identical everywhere.The temperature instrumentation that is located at the top, chamber passes through automatic control system, can be according to indoor temperature variation, realization or the automatic control that has or not strong and weak to the flame of well heater makes leader in the production, formally produces and prick the routine work that the chieftain changes rolling press etc. and can carry out smoothly.
Three, the water-cooled supporting plate has slowed down the serious erosion of ore deposit quarrel devitrified glass liquation to the brick material to the cooling effect of end brick and limit brick, has prolonged the cycle of changing the brick material, has guaranteed the raising of output and stablizing of quality product.
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the utility model structural representation;
Fig. 2 is a waterfall cell structure synoptic diagram.
Embodiment.Referring to accompanying drawing 1,2.The interior bottom of waterfall chamber 2 is built into the groove shape with end brick 2-2 and limit brick 2-3 and is connected formation liquation passage with the slime flux mouth of melting furnaces supply channel 1 end.The both sides of liquation passage are provided with sidewall 2-4, top, the chamber of being provided with, top 2-5, and the front is provided with check apron 2-9.Sidewall 2-4 top is provided with two through holes, through hole medullary ray and sea line angle less than 80 ° greater than 10 °, spray gun 2-7 is installed in this through hole.Sidewall 2-4 offers the bottom two horizontal through hole, for getting rid of the waste gas that produces when spray gun 2-7 uses.The central authorities of top, chamber 2-5 offer a through hole, temperature instrumentation 2-8 is installed in the through hole, and this temperature instrumentation 2-8 is connected with automatic control system respectively with spray gun 2-7, passes through automatic control system, can realize the switch of spray gun 2-7 and the automatic control of flame power according to indoor temperature variation.Temperature in the waterfall chamber 2 is remained within the range of set temperature.
Build by laying bricks or stones on the water-cooled supporting plate 2-1 that tightens together with metal frame 2-6 waterfall chamber 2, water-cooled supporting plate 2-1 is provided with circulation flowing water, to reduce the end brick 2-2 contact with liquation and the bottom temp of limit pressure 2-3, slow down of the serious erosion of ore deposit quarrel devitrified glass liquation to the brick material, prolong the cycle of changing the brick material, guarantee the raising of output and stablizing of quality product.Metal frame 2-6 is fixed in the supply channel mechanism by special fixing device 2-10.
Set up in the below of waterfall chamber by the rolling press that rolling press, big roller 3-1, pony roll 3-2 and supporting plate carrying roller etc. constitute.The external diameter of big roller 3-1 is greater than 300mm, and the Up Highway UHW of its external cylindrical surface is vertical with the melting furnaces medullary ray, and brick 2-2 upper surface vertical range is greater than 100mm at the bottom of this Up Highway UHW and the waterfall chamber.
Pony roll 3-2 external diameter is greater than 200mm, and it is arc or polygonal small lugs edge of a knife 3-4 that its cylinder upper edge, outer garden one generatrix direction is provided with a transverse section, and edge of a knife 3-4 height is less than the microcrystal glass plate tape thickness, and small lugs edge of a knife 3-4 two ends and pony roll 3-2 two ends are equidistant.
Big roller 3-1, the pony roll 3-2 transverse section line of centres and plummet angle are greater than 5 °.Make the hold-up of liquation between large and small roller 3-1,3-2 remain on certain scope, guarantee to roll and carry out smoothly.Large and small roller 3-1,3-2 rolling press can move horizontally and locking positioning along the melting furnaces centerline direction.
Its working process is: the high temperature ore deposit quarrel devitrified glass liquation that meets processing requirement flows into waterfall chamber 2 from melting furnaces supply channel 1 through the slime flux mouth, temperature instrumentation 2-8 in the waterfall chamber 2 records room temp, according to range of set temperature in advance, pass through automatic control system, open spray gun 2-7 switch liquation is heated, the flue gas that spray gun 2-7 is produced is discharged by the horizontal through hole of lower sidewall.2 outflows just form liquation waterfall 4 to liquation from the waterfall chamber, liquation waterfall 4 is the naturally cooling cooling in the process of dropping, when arriving between large and small roller 3-1,3-2, melt temperature just in time meets the moulding process requirement, rotates continuous calendering ore removal quarrel devitrified glass strip through the mutually reciprocity linear speed of large and small roller 3-1,3-2.Small lugs edge of a knife 3-4 on the pony roll 3-2 is periodically to the strip cut channel, for the line cutting of crystallization kiln tailgate band is got ready.
Claims (3)
1. a waterfall type continuous calendering shaped device comprises melting furnaces supply channel mechanism and calendering mechanism, it is characterized in that:
A) be provided with the waterfall chamber (2) that closely is connected with it at the liquation slime flux mouth place of described melting furnaces supply channel (1) mechanism by end brick (2-2), limit brick (2-3), sidewall (2-4), top, chamber (2-5), well heater (2-7), temperature instrumentation (2-8) and check apron (2-9) formation;
A) the interior bottom of described waterfall chamber (2) is built into the groove shape with end brick (2-2) and limit brick (2-3) and is connected with supply channel (1) slime flux mouth and forms the liquation passage, and there is sidewall (2-4) liquation passage both sides, the top (2-5) of having family above, and there is check apron (2-9) in the front;
B) sidewall (2-4) top of described waterfall chamber (2) has a through hole at least, is provided with well heater (2-7) in the through hole; Top, chamber (2-5) central authorities have a through hole, and temperature instrumentation (2-8) is installed in the through hole; A horizontal through hole is opened in left and right sides sidewall (2-4) bottom;
C) build by laying bricks or stones on the water-cooled supporting plate (2-1) that tightens together with metal frame (2-6) described waterfall chamber (2), and metal frame (2-6) is fixed in supply channel (1) mechanism by special fixing device (2-10);
B) described calendering mechanism is by formations such as rolling press big roller (3-1), pony roll (3-2) and carrying rollers;
A) external diameter of described big roller (3-1) is greater than 300mm, and the Up Highway UHW of its external cylindrical surface is in waterfall chamber (2) below, and is vertical with the melting furnaces line of centres;
B) described pony roll (3-2) external diameter is greater than 200mm;
C) described large and small roller (3-1,3-2) the transverse section line of centres and plummet angle are greater than 5 °; Large and small roller (3-1,3-2) rolling press can move horizontally and locking positioning along the melting furnaces centerline direction;
2. calendering formation device according to claim 1 is characterized in that: end brick (2-2) the upper surface vertical range of the Up Highway UHW of described big roller (3-1) external cylindrical surface and waterfall chamber (2) is greater than 100mm;
3. according to the described calendering formation device of claim 1, it is characterized in that: the through hole that described waterfall chamber (2) sidewall (2-4) top is offered, its medullary ray and sea line angle greater than 10 ° less than 80 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 98226174 CN2326597Y (en) | 1998-03-13 | 1998-03-13 | Falls-type continuous rolling formation apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 98226174 CN2326597Y (en) | 1998-03-13 | 1998-03-13 | Falls-type continuous rolling formation apparatus |
Publications (1)
Publication Number | Publication Date |
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CN2326597Y true CN2326597Y (en) | 1999-06-30 |
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ID=33976737
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 98226174 Expired - Fee Related CN2326597Y (en) | 1998-03-13 | 1998-03-13 | Falls-type continuous rolling formation apparatus |
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CN (1) | CN2326597Y (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887621A (en) * | 2011-07-20 | 2013-01-23 | 河南裕华光伏新材料股份有限公司 | Molding device produced by glass rolling method |
CN105967501A (en) * | 2016-04-21 | 2016-09-28 | 中国建材国际工程集团有限公司 | Thin plate glass melt molding method and device |
-
1998
- 1998-03-13 CN CN 98226174 patent/CN2326597Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887621A (en) * | 2011-07-20 | 2013-01-23 | 河南裕华光伏新材料股份有限公司 | Molding device produced by glass rolling method |
CN102887621B (en) * | 2011-07-20 | 2015-01-07 | 河南裕华新材料股份有限公司 | Molding device produced by glass rolling method |
CN105967501A (en) * | 2016-04-21 | 2016-09-28 | 中国建材国际工程集团有限公司 | Thin plate glass melt molding method and device |
CN105967501B (en) * | 2016-04-21 | 2023-08-11 | 中国建材国际工程集团有限公司 | Method and device for forming thin plate glass melt |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |