CN2284790Y

CN2284790Y - Rotary fermentation yeast making machine

Info

Publication number: CN2284790Y
Application number: CN 96227692
Authority: CN
Inventors: 王福林; 侯松尧
Original assignee: LAIZHOU CITY FERMENTATION EQUIPMENT INST
Current assignee: LAIZHOU CITY FERMENTATION EQUIPMENT INST
Priority date: 1996-04-24
Filing date: 1996-04-24
Publication date: 1998-06-24
Anticipated expiration: 2006-04-24

Abstract

The utility model relates to a rotary fermentation yeast making machine. The utility model is characterized in that a rotary sinking platform, a vertical shaft with a barrel casing, a liftable material output mechanism and a stirring mechanism which are connected with a power mechanism outside a machine body are arranged in the machine body. The utility model has the advantages of high automation, reliable and stable technological parameters, which guarantees process control and product quality fundamentally.

Description

Rotary type fermentation starter propagation machine

The utility model relates to the leaven cultivating equipment in the fermentation industry, specifically a kind of from the acting rotary starter propagation machine.

Along with the raising of science and technology development and living standards of the people, the development of fermentation industry is also rapid unusually.But the research and development in China's fermentation equipment is also relatively slower, lag far behind advanced flourishing country, up to the present, submerged fermentation is still using processing parameters such as the fermentor tank, temperature, PH, stirring, air-supply of old-fashioned heaviness substantially also to adopt Artificial Control, especially more backward aspect solid fermentation, basically still continuing to use heavy simple device such as ancient traditional fermentation vat, koji tray, bent box, do not break away from early stage workshop-based fermentation mode as yet, processing condition are extensive, labour intensity is big, work situation is abominable.Processing parameters such as temperature, humidity, air-supply, stirring are difficult to mention assurance, more are difficult to avoid the pollution of assorted bacterium.

The purpose of this utility model at first is all employing mechanical transmissions of material input, output, has alleviated labour intensity, secondly the koji environmental facies are to airtight, and each fermentation parameter is Electromechanical Control, thus accurate, reliable and stable, make technology controlling and process, quality product that basic assurance arranged.

The utility model realizes that by following means technical characterstic of the present utility model is: body 1 interior lifting output mechanism and the stirring mechanism that revolution scratch diskette 4 is installed and joins with body 1 external impetus mechanism by vertical shaft 9 that has opening for feed 5 and discharge port 2.Vertical shaft 9 upper ends link by inner face on bearing 21 and bearing support 23 and mounting plate 22 and the body 1, the lower end links with 1 time inner face of body by bearing 13 and bearing support 12 and bolster 11, revolution scratch diskette 4 is fixedly mounted on vertical shaft 9 middle parts, vertical shaft 9 outside suits on revolution scratch diskette 4 tops jacket casing 10, are fixedly mounting scratch diskette 4 revolution actuating mechanisms on the sidewall of revolution scratch diskette 4 bottom bodies 1.Scratch diskette 4 revolution actuating mechanisms are made up of the ratchet 113 that is fixedly mounted on actuating unit and the wheel box 14 on the body 1 and be installed on wheel box 114 power output shaft 116; Ratchet 113 matches with ratchet 112 on being installed in scratch diskette 4 outer downsides.Lifting output mechanism 7 is made up of the actuating unit 2 that is positioned on hoisting appliance and the output mechanism in the body 1 and is installed in body 1 outside.The power transmission box 30 that hoisting appliance connects firmly by the power distribution case 24 that connects firmly with body 1, couple axle 29 with vertical shaft jacket casing 10 and forming with the screw mandrel A28 and the B31 that match with power distribution case 24 and power power transmission case 30 respectively.Power distribution case 24 connects firmly with body 1, the power input shaft 27 of actuating unit stretch in this casing by connect firmly thereon straight tooth gear 26 and conical gear 50 respectively be installed in casing on couple axle 29 on straight tooth gear 25 and the conical gear 49 that is installed on the screw mandrel A28 be meshed.Power transmission box 30 connects firmly by U-loop 32 and vertical shaft jacket casing 10; Couple axle 29 by straight tooth gear 35 be installed in transmission case 30 in transmission shaft 45 on straight tooth gear 42 be meshed, be installed in the conical gear 39 on the transmission shaft 45 and be meshed with conical gear 38 on the screw mandrel B31.Output mechanism is by stationary power transmission case 61 with at the sliding power transmission case 73 of its underpart and connect both axle sleeve 70 and transmission shafts 72 and slide and firstly hold 80 and be installed in sliding power transmission case 73 and the first screw feeder 74 that holds between 80 that slides is formed.Power input shaft 65 1 ends and actuating unit 2 in the stationary power transmission case 61 link, opposite side is installed on the transmission case 61 by bearing 63 and bearing support 62, fixedly mounting conical gear 66 on the termination, driving sleeve 71 is installed on the transmission case 61 by bearing 68 and 59, and the conical gear 69 on it is meshed with conical gear 66 on the power input shaft 65.By bearing 87 transmission vertical shaft 72 is installed vertically in the sliding power transmission case 73, this vertical shaft 72 is slidingly matched with driving sleeve 71, be shaped on dive key 70 between the two, be positioned at fixed installation conical gear 89 on the transmission vertical shaft 72 of casing 73, the casing of sliding power transmission case 73 is by bearing 91 and bearing support 90, join with screw conveyor shaft 74, be positioned on the part of the intravital screw conveyor shaft 74 of case and fixedly mounting conical gear 92, this conical gear 92 is meshed with conical gear 89 on the transmission vertical shaft 72, screw mandrel 28 is installed on casing 73 upper surfaces by support 85 and flange 86, and the other end of the screw conveyor shaft 74 that joins with casing 73 holds 80 by bearing 94 with slip head and joins; Screw mandrel 31 holds 80 by support 97 and flange 98 with slip head and connects firmly; Be shaped on L shaped baffle plate at the sliding power transmission case 72 and the first screw feeder side of holding between 80 of sliding, the two ends of this baffle plate are held 80 with transmission case 72 and head respectively and are linked, and respectively are shaped on slide block 75 and 81 at transmission case 72 and first holding on 80 the end wall.Fixedly mounting on the corresponding position of body 1 inwall and vertical shaft jacket casing 10 and supplying sliding power transmission case 72 and slide first 80 guide rails 82 and 79 that slide that hold.The agitator that has agitating vane 105 100 that stirring mechanism joins by the actuating unit 6 that is fixed on body 1 outside with actuating unit and form by the retaining plate that has coupling shaft 107 110 that U-loop 111 is fixedly mounted on the vertical shaft jacket casing 10.Body 1 is made up of the thermal insulation layer that body skin and inner housing reach between the two.Discharge port 3 is positioned on the body of screw feeder bottom, is shaped on the hermatic door with screw feeder lifting action interlock at the place suitable for reading of discharge port.

Advantage of the present utility model: at first because each fermentation parameter is Electromechanical Control, thus accurate, reliable and stable, next; adopt closed fermentation running, avoid topsoil and assorted bacterium to invade, it is errorless that quality product is guaranteed; and the enabling environment protection, the 3rd labour intensity reduces greatly.

Below in conjunction with Figure of description and embodiment the utility model is described in detail:

Description of drawings:

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is the local schematic top plan view of Fig. 1;

Fig. 3 is scratch diskette and vertical shaft structural representation;

Fig. 4 is the hoisting appliance vertical view;

Fig. 5 is a hoisting appliance power transmission box transverse sectional view;

Fig. 6 is a hoisting appliance power distribution case transverse sectional view;

Fig. 7 is that the A-A of Fig. 6 is to sectional view;

Fig. 8 is an output mechanism stationary power transmission case longitudinal sectional view;

Fig. 9 is an output mechanism sliding power transmission case vertical view;

Figure 10 holds synoptic diagram for output mechanism slip head;

Figure 11 is that output mechanism sliding power transmission case B-B is to sectional view;

Figure 12 holds D-D to sectional view for output mechanism slip head;

Figure 13 is the stirring mechanism synoptic diagram;

Figure 14 is the stirring mechanism partial schematic sectional view;

Figure 15 is the scratch diskette rotary power unit.

Among the figure, 1 is body, and 2 are lifting output mechanism actuating unit, 3 is discharge port, and 4 is the scratch diskette actuating unit, and 5 is opening for feed, 6 for stirring actuating unit, and 7 are the lifting output mechanism, and 8 is stirring mechanism, 9 is vertical shaft, and 10 is jacket casing, and 11 is bolster, 12 is bearing support, and 13 is bearing, and 14 is lower cover, 15 is flat key, and 16 is the scratch diskette main body, and 17 is dividing plate, 18 is card, and 19 is pressure ring, and 20 is top chock, 21 is head bearing, and 22 is mounting plate, and 23 is upper press cover, 24 are lifting power distribution case, and 25 is passive straight tooth gear, and 2 is the active straight tooth gear, 27 is power input shaft, and 28 is screw mandrel A, 29 is couple axle, and 30 are the lifting transmission case, 31 is screw mandrel B, and 32 is sleeve block, and 34 is axle sleeve, 35 is straight tooth gear, and 36 is sleeve block, and 37 is axle sleeve, 38 is conical gear, and 39 is conical gear, and 40 is sleeve block, 41 is axle sleeve, and 42 is straight tooth gear, and 43 is sleeve block, 44 is axle sleeve, and 45 is transmission shaft, and 46 is casing, 47 is axle sleeve, and 48 is sleeve block, and 49 is conical gear, 50 is conical gear, and 51 is sleeve block, and 52 is axle sleeve, 53 is flat key, and 54 is flat key, and 55 is bearing support, 56 is axle sleeve, and 57 is bearing, and 58 is screw thread, 59 is bearing, and 60 is pedestal cap, and 61 is casing, 62 is bearing support, and 63 is bearing, and 64 is step cover, 65 is power input shaft, and 66 is the umbrella tooth, and 67 is pedestal cap, 68 is bearing, and 69 is conical gear, and 70 is driving sleeve, 71 is dive key, and 72 are the transmission vertical shaft, and 73 is the sliding power transmission case, 74 is screw conveyor shaft, and 75 is slide block, and 76 is strongback, 77 is tack bolt, 78 is base plate, and 79 is guide rail, and 80 hold for slip head, 81 is slide block, 82 is guide rail, and 83 is anchor, and 84 is the U-shaped set collar, 85 is flange, 86 is support, and 87 is bearing, and 88 is bearing support, 89 is conical gear, 90 is bearing support, and 91 is bearing, and 92 is conical gear, 93 is step cover, 94 is bearing, and 95 is casing, and 96 is flange, 97 is support, 98 is support plate, and 99 is power shaft, and 100 is shaft joint, 101 is agitator, 102 is permanent seat, and 103 is bearing support, and 104 is bearing, 105 is transmission shaft, 106 is blade, and 107 is transmission shaft, and 108 is bearing, 109 is bearing support, 110 is retaining plate, and 111 is set collar, and 112 is ratchet, 113 is ratchet, 114 is wheel box, and 115 is power shaft, and 116 is power output shaft.

Embodiment: the utility model mainly also has automatic control cabinet etc. to form by body 1, revolution scratch diskette, lifting output mechanism 7, stirring mechanism 8 and with above-mentioned each mechanism supporting actuating unit.

Body 1 is a working space of the present utility model, and it is made up of body skin, inner housing and thermal insulation layer between the two, is fixedly mounting mounting plate 22 and bolster 11 in the central position of body 1 upper and lower inner face.Respectively by bolting upper and lower bearing support 23 and 12 are installed on these two supporting plates, the two ends up and down of vertical shaft 9 are by being installed in the body 1 with bearing pack 13 and 21.Lower ball cover 14 is installed on step 12, between lower ball cover and main shaft 9, is shaped on sealing-ring.The card 18 of revolution scratch diskette 4 is installed in the middle part of vertical shaft 9 by scratch diskette main body 16, is shaped on flat key 15 between scratch diskette main body 16 and the vertical shaft 9.The outside suit of the vertical shaft 9 between scratch diskette card 18 and supporting plate 22 vertical shaft jacket casing 10.Vertical shaft jacket casing 10 upper ends connect firmly by bolt and mounting plate 22, and the annular platen 19 that is fixedly mounted on the scratch diskette card 18 is stretched in the lower end, and are slidingly matched with annular platen 19.Scratch diskette main body 16 and makes card 18 vertical with vertical shaft 9 by card 18 being propped up fixing with the rotating disk radial lamella 17 of its one.The card outer downside of scratch diskette is fixedly mounting a circle ratchet 113, and matches with ratchet 114 on being fixedly mounted on its side body 1.When the actuating unit of power on being installed in body 1 drove ratchet 114 by wheel box 115, ratchet 114 dialed ratchet 113, and making scratch diskette 4 serves as that axle rotates with vertical shaft 9.

Lifting output mechanism 7 is by hoisting appliance and material output mechanism and forms for both provide the actuating unit 2 of power, and actuating unit is fixedly mounted on the body 1, and is respectively hoisting appliance and the material output mechanism provides power by power input shaft 27 and 65.Hoisting appliance is made up of with couple axle 29 and

screw mandrel

28 and 31 that the power transmission box 30 that is fixedly mounted on the vertical shaft jacket casing 10 reaches between the two the power distribution case 24 that is fixedly mounted on the body 1.Power distribution case 24 is a main drive shaft with power input shaft 27, is installed on the casing 46 by Rolling bearing 52.Fixedly mounting a straight tooth gear 26 and a conical gear 50 on the power input shaft 27.Couple axle 29 also is to be installed on the bearing support 48 on the casing 46 by Rolling bearing 47, by flat key 54 straight tooth gear 25 is installed on the corresponding position of couple axle 29, and this gear is meshed with straight tooth gear 26 on the power input shaft 27.A driven bevel pinion 49 that is meshed with moving conical gear 50 on the power input shaft 27 also is installed in casing 46.Screw thread 59, screw mandrel 28 just are installed on this in being shaped on this driven bevel pinion 49.The other end of couple axle 29 links to each other with power transmission box 30 on being fixedly mounted on vertical shaft jacket casing 10.Power transmission box 30 is connected firmly by last U-loop 32 and vertical shaft jacket casing 10, in its casing, be shaped on axle bed 40 and 43, by axle sleeve 41 and 44 transmission shaft 45 is installed on it, straight tooth gear 42 and conical gear 39 are installed on transmission shaft 45, couple axle by

axle sleeve

34 and 37 and casing on

axle bed

33 and 36 join, a straight tooth gear 35 is installed on the corresponding position of couple axle 29, and this through ship 35 is meshed with straight tooth gear 42 on the transmission shaft 45.Casing Upper shaft sleeve 56 and axle bed 55 be installed with one have in the conical gear 38 of screw thread 58, screw mandrel 31 just is installed in this.

Material output mechanism of the present utility model, it by the sliding power transmission case 73 of superposed stationary power transmission case 61, bottom and rotary axle box 70 between the two and transmission vertical shaft 72, slide and firstly hold 95 and be installed in sliding power transmission case 73 and the first screw feeder 74 that holds between 95 that slides is formed.The casing of stationary power transmission case 61 is fixedly mounted on the body 1.Power input shaft 65 is installed on the casing by bearing 63 and bearing support 62, and the end that power input shaft is positioned at case is installed with conical gear 66 by flat key and pressure cap.This conical gear 66 is meshed with conical gear 69 on being installed in driving sleeve, and driving sleeve 70 is installed on the casing 61 by bearing 68 and 59, and perpendicular with power input shaft 65, by flat key conical gear 69 is installed on it.Driving sleeve 70 is sleeved on the transmission vertical shaft 72 on the sliding power transmission case 73 of its underpart, and is slidingly matched with it, is equipped with dive key 71 between the two.Sliding power transmission case 73 is by linking to each other with an end of screw conveyor shaft with bearing support 90 by bearing 81.The transmission vertical shaft 72 that is sleeved on the driving sleeve 70 links to each other with the sliding power transmission case with bearing support 88 by bearing 87, and screw conveyor shaft 74 and transmission vertical shaft 72 are positioned at and on the intravital part of case a conical gear 92 are installed respectively and 89, two conical gear are meshing with each other.On the casing upper surface, connect firmly with screw mandrel 28 by support 86 and flange 85.Slide first hold 95 and the sidewall of sliding power transmission case respectively be shaped on a slide block 81 and 76, and fixedly mounting guide rail 82 by U-loop and strongback 83 on the first slide block 81 corresponding vertical shaft jacket casings that hold on 95 that slide.With fixedly mounting guide rail 79 by base plate 78, tack bolt 77 and strongback 76 on slide block 76 corresponding body 1 inwalls on the sliding power transmission case 73.Output mechanism is risen under the effect of hoisting appliance and fall.Be shaped on the target that is used with screw feeder at the sliding power transmission case 73 and first screw feeder one side of holding between 95 of sliding in addition, on body 1 sidewall of the downside of screw feeder, be shaped on discharge port 3.

Stirring mechanism 8 is made of permanent seat 102, agitator 101 and actuating unit 6.Permanent seat 102 connects firmly with vertical shaft jacket casing 10 by retaining plate on it 110 and U-loop 111, and the transmission shaft 107 of agitator 101 1 ends links to each other with permanent seat 109 by bearing 108, and the other end of agitator 101 also is to connect firmly transmission shaft 106; And join by shaft joint 100 and power shaft 99.What the utility model adopted is wheeled intersection turnover plate type agitator, so that material can be stirred, utilizes cycloid stepless speed regulation in the shortest time, to guarantee the requirement of various technologies to stirring velocity.

Claims

1, a kind of rotary type fermentation starter propagation machine is characterized in that having in the body (1) of opening for feed (5) and discharge port (2) and by vertical shaft (9) lifting output mechanism and the stirring mechanism that turns round scratch diskette (4) and join with body (1) external impetus mechanism is installed.

2, rotary type fermentation starter propagation machine according to claim 1, it is characterized in that said vertical shaft (9) upper end links by inner face on bearing (21) and bearing support (23) and mounting plate (22) and the body (1), the lower end links by inner face under bearing (13) and bearing support (12) and bolster (11) and the body (1), revolution scratch diskette (4) is fixedly mounted on vertical shaft (9) middle part, suit jacket casing (10) in vertical shaft (9) outside on revolution scratch diskette (4) top, is fixedly mounting scratch diskette (4) revolution actuating mechanism on the sidewall of revolution scratch diskette (4) bottom body (1).

3, rotary type fermentation starter propagation machine according to claim 1 is characterized in that said scratch diskette (4) turns round actuating mechanism and is made up of the ratchet (113) that is fixedly mounted on actuating unit and the wheel box (14) on the body (1) and be installed on wheel box (114) power output shaft (116); Ratchet (113) matches with ratchet (112) on being installed in scratch diskette (4) outer downside.

4, rotary type according to claim 1 fermentation starter propagation machine is characterized in that said lifting output mechanism (7) forms by being positioned on hoisting appliance and the output mechanism in the body (1) and being installed in the outside actuating unit (2) of body (1).

5, rotary type according to claim 4 fermentation starter propagation machine is characterized in that the power transmission box (30) that said hoisting appliance connects firmly by the power distribution case (24) that connects firmly with body (1), couple axle (29) with vertical shaft jacket casing (10) and forms with the screw mandrel A (28) and the B (31) that match with power distribution case (24) and power power transmission case (30) respectively.

6, rotary type fermentation starter propagation machine according to claim 5, it is characterized in that said power distribution case (24) and body (1) connect firmly, the power input shaft of actuating unit (27) stretch in this casing by connect firmly thereon straight tooth gear (26) and conical gear (50) respectively be installed in casing on couple axle (29) on straight tooth gear (25) and the conical gear (49) that is installed on the screw mandrel A (28) be meshed.

7, rotary type fermentation starter propagation machine according to claim 5 is characterized in that said power transmission box (30) connects firmly by U-loop (32) and vertical shaft jacket casing (10); Couple axle (29) is meshed with straight tooth gear (42) on the transmission shaft (45) that is installed in the transmission case (30) by straight tooth gear (35), is installed in the conical gear (39) on the transmission shaft (45) and is meshed with conical gear (38) on the screw mandrel B (31).

8, rotary type according to claim 1 fermentation starter propagation machine is characterized in that said output mechanism is held (80) and is installed in sliding power transmission case (73) and screw feeder (74) that slip head holds between (80) is formed by stationary power transmission case (61) and the axle sleeve (70) and transmission shaft (72) and the slip head that are positioned at the sliding power transmission case (73) of its underpart and connect both.

9, rotary type fermentation starter propagation machine according to claim 8, it is characterized in that power input shaft (65) one ends and actuating unit (2) in the said stationary power transmission case (61) link, opposite side is installed on the transmission case (61) by bearing (63) and bearing support (62), fixedly mounting conical gear (66) on the termination, driving sleeve (71) is installed on the transmission case (61) by bearing (68) and (59), and the conical gear on it (69) is meshed with conical gear (66) on the power input shaft (65).

10, rotary type fermentation starter propagation machine according to claim 8, it is characterized in that by bearing (87) transmission vertical shaft (72) being installed vertically in the said sliding power transmission case (73), this vertical shaft (72) is slidingly matched with driving sleeve (71), be shaped on dive key (70) between the two, the transmission vertical shaft (72) that is positioned at casing (73) is gone up fixed installation conical gear (89), the casing of sliding power transmission case (73) is by bearing (91) and bearing support (90), join with screw conveyor shaft (74), be positioned on the part of the intravital screw conveyor shaft of case (74) and fixedly mounting conical gear (92), this conical gear (92) is meshed with conical gear (89) on the transmission vertical shaft (72), screw mandrel (28) is installed on casing (73) upper surface by support (85) and flange (86), and the other end of the screw conveyor shaft (74) that joins with casing (73) holds (80) by bearing (94) with slip head and joins; Screw mandrel (31) holds (80) by support (97) and flange (98) with slip head and connects firmly; Be positioned at the screw feeder side that sliding power transmission case (72) and slip head hold between (80) and be shaped on the shape baffle plate, the two ends of this baffle plate are held (80) with transmission case (72) and head respectively and are linked, and hold at transmission case (72) and head on the end wall of (80) and respectively are shaped on slide block (75) and (81).

11, rotary type according to claim 1 and 2 fermentation starter propagation machine is characterized in that fixedly mounting on the corresponding position of said body (1) inwall and vertical shaft jacket casing (10) and supply sliding power transmission case (72) and slip head to hold guide rail (82) and (79) of (80) slip.

12, rotary type according to claim 1 fermentation starter propagation machine is characterized in that said stirring mechanism forms by the agitator that has agitating vane (105) (100) that is fixed on the outside actuating unit (6) of body (1) and joins with actuating unit and by the retaining plate that has coupling shaft (107) (110) that U-loop (111) is fixedly mounted on the vertical shaft jacket casing (10).

13, rotary type according to claim 1 fermentation starter propagation machine is characterized in that said body (1) is made up of body skin and inner housing and thermal insulation layer between the two.

14, rotary type fermentation starter propagation machine according to claim 1 is characterized in that said discharge port (3) is positioned on the body of screw feeder bottom, is shaped on the hermatic door with screw feeder lifting action interlock at the place suitable for reading of discharge port.