CN2222010Y - Horizontal counte-beating crusher with cone rotator - Google Patents
Horizontal counte-beating crusher with cone rotator Download PDFInfo
- Publication number
- CN2222010Y CN2222010Y CN 95239168 CN95239168U CN2222010Y CN 2222010 Y CN2222010 Y CN 2222010Y CN 95239168 CN95239168 CN 95239168 CN 95239168 U CN95239168 U CN 95239168U CN 2222010 Y CN2222010 Y CN 2222010Y
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- rotor
- cylindrical shell
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- fixed
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- Expired - Fee Related
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- 238000010009 beating Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 30
- 210000000515 tooth Anatomy 0.000 claims description 7
- 230000008093 supporting effect Effects 0.000 claims description 3
- 238000009827 uniform distribution Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 238000013467 fragmentation Methods 0.000 description 4
- 238000006062 fragmentation reaction Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- -1 mining industry Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model provides a horizontal impact breaker with tapered rotators, which is mainly composed of a main spindle, rotors, a belt pulley, a barrel body, an impact plate, a machine frame, etc. The utility model is characterized in that each of the rotors and the inner cavity of the barrel body are respectively in the shape of a cut cone, and a plurality of rotors are installed on the same main spindle according to the order from small diameter to large diameter; materials enter the breaker from the end part of a fist-stage rotor, and perform conical helix type motion along the impact plate in the breaker; the materials which are struck and broken are discharged out from the end part of a final-stage rotor. The breaker has the characteristics of high breakage efficiency, small stive, simple equipment structure, convenient maintenance, etc., and is suitable for carrying out the operation of medium and thin breakage of brittle materials of medium hardness.
Description
The utility model relates to a kind of disintegrating apparatus, especially a kind of horizontal impact crusher.
Existing horizontal impact crusher has only single rotor and birotor impact breaker.In recent years, the Ha Laimage of West Germany (Hazamag) company had made the impact breaker of birotor combined type, was actually the development of birotor impact breaker.See " muck and ore grinding " the 102nd～111 page, metallurgical industry publishing house published in 1984, the Li Qiheng of Kunming Polytechnic College chief editor.With regard to the profile of rotor, all belong to cylindrical rotor (referring to rotor when rotation body of being drawn of the bar outer rim on it).Counterpunch board is suspended on rotor top, and material is that the oblique upper from rotor enters disintegrating machine, and materials flow roughly is the motion of semicircle camber in machine, and the product after the fragmentation is discharged from the rotor below, and it is broken to have only the first half bar of rotor to participate at synchronization.Single-rotor impact crusher is because of having only a rotor, so rotor has only a kind of linear velocity, and the shortcoming of this machine is that the ratio of reduction is less; The birotor impact breaker is equivalent to two single-rotor impact crusher series connection to be used, two rotors are contained in respectively on two axles, drive by two motors, the linear velocity of first order rotor is lower, is suitable for coarse crushing, and the linear velocity of second level rotor is higher, in being suitable for, in small, broken bits, though the birotor impact breaker ratio of reduction is bigger, complex structure is bulky.These two kinds of disintegrating machines exist all in use that the blow rate required is big, dust escapes, contaminated environment.
Analyze theoretically, impact breaker utilizes kinetic energy to come broken material, and the kinetic energy that material obtained depends primarily on the linear velocity of crusher rotor except outside the Pass having with quality itself.When quality one timing of material piece, the linear velocity of rotor is high more, and the material energy that piece obtained is also big more; Otherwise the material energy that piece obtained is also more little.In addition, according in the theory of comminution than the notion of power consumption, with a kind of material, under the identical situation of the ratio of reduction, the granularity before broken is more little for fragmentation, it is higher more than power consumption.Because material is a progressive process from the granularity before broken to forming the final products granularity in shattering process, the ratio power consumption of material is increasing gradually along with reducing of granularity in this process, therefore the rotor of optimal impact breaker should have linear velocity from little enlarged functional gradually, and existing cylindrical rotor impact breaker all can not satisfy this requirement.
The purpose of this utility model is exactly to provide a kind of new horizontal cone rotor impact crusher in order to overcome above-mentioned the deficiencies in the prior art part, because a plurality of cone rotors of this machine are installed on the same main shaft according to order from small to large, therefore the linear velocity of rotor has from feeding end to discharge end enlarged functional gradually, meet material requirement to energy consumption in shattering process, so it is that a kind of power consumption is little, horizontal crusher simple in structure.
Task of the present utility model is implemented as follows, a kind of horizontal cone rotor impact crusher, it comprises and is fixed with bar on the rotor block, rotor block, belt pulley and main shaft adopt key connecting respectively, main shaft is supported by two fixing on frame bearing blocks, cylindrical shell is a split type structure, it is formed by connecting by bolt by first cylindrical shell and second cylindrical shell, be fixed on the frame, cylinder inboard wall is fixed with the polylith counterpunch board, the left side upper fixed of first cylindrical shell has material bin, and second below, cylindrical shell right side is fixed with hopper; On main shaft, be fixed with the different cone rotor body of a plurality of diameter, the multi-stage rotor that rotor block and bar constitute is cone rotor, rotors at different levels are little according to the left side, the big order in the right is arranged from small to large and is fixed on the main shaft, be fixed with several bars on the described rotor circumference, the outer rim of each bar all is included on the cone surface, and promptly the profile of rotor is tapered.
Described first cylindrical shell and second cylindrical shell are the frustoconical cylindrical shell half, respectively there is a semicircle orifice at the center of the faying face at its both two ends, the inner chamber of the whole cylindrical shell of being made up of first cylindrical shell and second cylindrical shell is frustoconical, and the feeding end diameter is less than discharge end, and main shaft is equipped with at its center.
Described counterpunch board is an arc plate left small and right large, is uniform-distribution with many helical tooths on its inwall, when rotor when rotating counterclockwise, the rotation direction of its helical tooth is left-handed.
The quantity of the rotor block of installing on the described main shaft can be one or more, forms horizontal single-stage cone rotor impact crusher, horizontal twin-stage cone rotor impact crusher or horizontal multi-stage cone rotor impact crusher.
The utility model has following advantage compared with the prior art: because this disintegrating machine is equipped with a plurality of cone rotors that vary in size on same main shaft, the linear velocity of rotor little by little evenly increases from feeding end to discharge end, meet the requirement of contrast power consumption in the carse, medium and small shattering process of material, so the crushing efficiency height, the ratio of reduction is big; The circumference of rotor surrounds counterpunch board, all participate in fragmentation at the epitrochanterian whole bars of synchronization, radial load suffered on the main shaft is less, it is horizontally disposed to add the main shaft employing, and material enters from cylindrical shell one end, discharges from the other end, therefore device height is little, machine gravity is low, and good stability is simple in structure; Cylindrical shell adopts split type structure, helps overhaul of the equipments; Disintegrating machine work interior air-flow on opportunity forms circulation along rotor circumference, and dust is difficult for escaping, and helps environmental protection.This machine be applicable to industries such as building materials, mining industry, coal and chemical industry in, operation in small, broken bits.
Description of drawings:
Fig. 1 is a structure chart of the present utility model.
Fig. 2 is the A-A cutaway view of structure chart of the present utility model.
Fig. 3 is the counterpunch board schematic diagram in the utility model.
Below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail, as Fig. 1, Fig. 2 and shown in Figure 3, it includes hopper 1, first cylindrical shell 2, rotor block 3, bar 4, bearing block 5, belt pulley 6, main shaft 7, hopper 8, pressing plate 9, second cylindrical shell 10, pressing plate 11, counterpunch board 12, frame 13, pressing plate 14 and bearing block 15 etc.A plurality of bars 4 are fixed by bolts on the circumference of rotor block 3 and constitute rotor, rotor block 3 is disk-shaped structures, the porose keyway in center, its outer edge surface is a frusto-conical surface, the bar seat that has a plurality of fixedly bars to use on it, a plurality of rotors and belt pulley 6 adopt key connecting respectively with main shaft 7, main shaft 7 is by two bearing blocks 5 on frame 13 two ends and 15 supportings, and be installed in cylindrical shell central authorities, cylindrical shell is a split type structure, it is made up of first cylindrical shell 2 and second cylindrical shell 10, first cylindrical shell 2 and second cylindrical shell 10 are the half divergent-cone wall, respectively there is a semicircle orifice in the centre of the faying face at its both two ends, and there is material bin 1 top, left side of first cylindrical shell 2, and there is hopper 8 below, right side of second cylindrical shell 10, it and frame 13 are fixed, whole cylinder lumen also is frustoconical, passes through pressing plate 9 on the cylinder inboard wall, 11 and 14 usefulness bolting have many row's counterpunch boards 12, and every row's counterpunch board is formed by six; A plurality of rotors connect with main shaft 7, form the first order, the second level and third level rotor respectively, each grade rotor figure of being drawn of the edge a of bar when rotated is truncated cone, bar edge a is equivalent to the frustum bus, therefore this rotor is called cone rotor, three cone rotors are arranged according to order from small to large on main shaft 7 from left to right; As shown in Figure 3, counterpunch board 12 is circular arc plates left small and right large, is uniform-distribution with many helical tooths on its inwall, and when rotor was pressed running counterclockwise, the rotation direction of its helical tooth was left-handed; Keep certain discharging clearance δ between counterpunch board 12 and the bar, this gap reduces gradually from first order rotor to third level rotor.Frame 13 is rectangular box-likes, and its two ends is connected with the framework of supporting bearing base, and its middle part has polylith to support the circular arc gusset of second cylindrical shell 10.
What Fig. 1 drew is three grades of cone rotor impact crushers, and during as if composition single-stage cone rotor, secondary cone rotor or multi-stage taper rotor impact crusher, its structure is all similar, and main difference is the quantity difference of rotor.
The course of work of this machine is: when motor drives main shaft and rotor block rotation by belt transmission, drop into the impact that material in the disintegrating machine at first is subjected to the hammer plate of first order rotor from material bin, the material that is impacted is tangentially thrown to counterpunch board with very high speed, because it is conical that the inner chamber of counterpunch board is, add the helical tooth effect on the counterpunch board, make the material that collides counterpunch board to return to rotor axis along the direction on the oblique right side, the bar that is subjected to rotation at a high speed this moment once more impacts, because material repeatedly is subjected to the impact of bar and counterpunch board repeatedly in disintegrating machine, and the mutual bump between the material piece, it is broken so just to make material produce, when raw meal particle size during less than the discharging clearance of first order rotor, material just enters next stage and carries out fragmentation, the second level is identical with the shattering process and the first order of the third level, the linear velocity of rotors at different levels was higher than previous stage after different was, the suffered impact of material is bigger, simultaneously discharging clearance also reduces step by step again, and therefore the product granularity of finally discharging in the disintegrating machine is more tiny.Material total movement tendency (being materials flow) in disintegrating machine is the trochoid spiral line style.
Claims (4)
1. horizontal cone rotor impact crusher, it comprises and is fixed with bar (4) on the rotor block (3), rotor block (3), belt pulley (6) adopts key connecting to fix respectively with main shaft (7), main shaft (7) is by two bearing blocks (5) fixing on frame (13) two ends and (15) supporting, cylindrical shell is a split type structure, it is formed by connecting by bolt by first cylindrical shell (2) and second cylindrical shell (10), be fixed on the frame (13), cylinder inboard wall is fixed with many row's counterpunch boards (12), the left side upper fixed of first cylindrical shell (2) has material bin (1), and the below, right side of second cylindrical shell (10) is fixed with hopper (8); It is characterized in that: on main shaft (7), be fixed with the different cone rotor body (3) of a plurality of diameter, rotor block (3) is cone rotor with the multi-stage rotor that bar (4) constitutes, the diameter of rotors at different levels increases from left to right successively, be fixed with several bars on the circumference of described rotor block (3), the outer rim of each bar all is included on the cone surface, and promptly the profile of rotor is tapered.
2. horizontal cone rotor impact crusher according to claim 1, it is characterized in that: described first cylindrical shell (2) and second cylindrical shell (10) are the frustoconical cylindrical shell half, respectively there is a semicircle orifice at the center of its both two ends faying face, the inner chamber of the whole cylindrical shell of being made up of first cylindrical shell (2) and second cylindrical shell (10) is frustoconical, and the feeding end diameter is equipped with main shaft (7) less than its center of discharge end.
3. horizontal cone rotor impact crusher according to claim 1, it is characterized in that: described counterpunch board (12) is an arc plate left small and right large, be uniform-distribution with many helical tooths on its inwall, when rotor rotated by counter clockwise direction, the rotation direction of its helical tooth was left-handed.
4. horizontal cone rotor impact crusher according to claim 1, it is characterized in that: the quantity of the rotor block (3) that described main shaft (7) is upward installed can be one or more, forms horizontal single-stage cone rotor impact crusher, horizontal twin-stage cone rotor impact crusher or horizontal multi-stage cone rotor impact crusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95239168 CN2222010Y (en) | 1995-01-25 | 1995-01-25 | Horizontal counte-beating crusher with cone rotator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95239168 CN2222010Y (en) | 1995-01-25 | 1995-01-25 | Horizontal counte-beating crusher with cone rotator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2222010Y true CN2222010Y (en) | 1996-03-13 |
Family
ID=33881017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 95239168 Expired - Fee Related CN2222010Y (en) | 1995-01-25 | 1995-01-25 | Horizontal counte-beating crusher with cone rotator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2222010Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896032A (en) * | 2011-07-27 | 2013-01-30 | 河南新艾卡橡胶工业有限公司 | Fully-automatic hydraulic block-crushing machine locking mechanism |
| CN103752391A (en) * | 2013-07-04 | 2014-04-30 | 嘉兴禾微粉碎设备有限公司 | Novel wind power vortex shear mill |
| CN104399556A (en) * | 2014-10-16 | 2015-03-11 | 贵州良济药业有限公司 | Chinese herbal medicine powdery raw material producing device |
| CN105032554A (en) * | 2015-07-06 | 2015-11-11 | 赵溪泉 | Equipment for driving materials to to be percussively broken |
| CN113019588A (en) * | 2021-03-05 | 2021-06-25 | 江南大学 | Gap-adjustable conical grinding device for preparing nano powder |
-
1995
- 1995-01-25 CN CN 95239168 patent/CN2222010Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896032A (en) * | 2011-07-27 | 2013-01-30 | 河南新艾卡橡胶工业有限公司 | Fully-automatic hydraulic block-crushing machine locking mechanism |
| CN102896032B (en) * | 2011-07-27 | 2015-09-23 | 河南新艾卡橡胶工业有限公司 | Full-automatic hydraulic locking mechanism of block crushing machine |
| CN103752391A (en) * | 2013-07-04 | 2014-04-30 | 嘉兴禾微粉碎设备有限公司 | Novel wind power vortex shear mill |
| CN103752391B (en) * | 2013-07-04 | 2015-07-15 | 嘉兴禾微粉碎设备有限公司 | Novel wind power vortex shear mill |
| CN104399556A (en) * | 2014-10-16 | 2015-03-11 | 贵州良济药业有限公司 | Chinese herbal medicine powdery raw material producing device |
| CN105032554A (en) * | 2015-07-06 | 2015-11-11 | 赵溪泉 | Equipment for driving materials to to be percussively broken |
| CN105032554B (en) * | 2015-07-06 | 2018-02-23 | 赵溪泉 | Driving material mutually hits broken equipment |
| CN113019588A (en) * | 2021-03-05 | 2021-06-25 | 江南大学 | Gap-adjustable conical grinding device for preparing nano powder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |