CN221791499U - Welding manipulator for top rail - Google Patents
Welding manipulator for top rail Download PDFInfo
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- CN221791499U CN221791499U CN202420101576.6U CN202420101576U CN221791499U CN 221791499 U CN221791499 U CN 221791499U CN 202420101576 U CN202420101576 U CN 202420101576U CN 221791499 U CN221791499 U CN 221791499U
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- cantilever
- driving motor
- rail
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- 238000003466 welding Methods 0.000 title claims abstract description 179
- 239000000463 material Substances 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a top rail welding manipulator which comprises a top rail, wherein the top rail comprises a welding cantilever walking beam, and a welding cantilever walking rack is arranged in the middle of the upper part of the welding cantilever walking beam; the welding cantilever is fixedly arranged on the bearing table, a movable seat convenient for fixing the welding machine head is arranged on the welding cantilever, and the welding machine head is fixedly arranged on the movable seat; the welding machine head transverse driving motor is arranged on the movable seat, and a gear matched with a transverse rack arranged on the welding cantilever is arranged on an output shaft of the welding machine head transverse driving motor; the welding precision is improved; the production efficiency is enhanced; the working environment is improved; in addition, through the cooperation between the vertical driving motor of welding cantilever that sets up, welding cantilever walking rack can be stable vertical removal welding cantilever, cooperation between the horizontal driving motor of welding aircraft nose and the horizontal rack, can be stable carry out horizontal removal to the welding aircraft nose, guarantee welding scope and welding precision.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to a welding manipulator for a top rail.
Background
At present, in order to replace manual welding mode, welding manipulator is usually adopted to weld the product, and the welding manipulator is mainly used for the equipment that welds the metal product, can weld the metal product through terminal welder, has improved productivity by a wide margin, extensively applies to industries such as automobile production.
In the prior art, most gantry lifting type welding is required to be higher for a workshop, and in addition, a general welding manipulator is not provided with a translation mechanism, so that the welding manipulator cannot achieve straight and stable welding, and how to solve the problems is an important problem to be solved in the welding of the prior large-scale equipment.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a top rail welding manipulator which comprises a top rail, wherein the top rail comprises a welding cantilever walking beam, welding cantilever walking guide rails are arranged on two sides of the upper part of the welding cantilever walking beam, and a welding cantilever walking rack is arranged in the middle of the upper part of the welding cantilever walking beam;
A bearing table is arranged on the welding cantilever walking guide rail in a sliding manner, a welding cantilever longitudinal driving motor is fixedly arranged on the bearing table, and a gear matched with the welding cantilever walking rack is arranged on an output shaft of the welding cantilever longitudinal driving motor;
The welding cantilever is fixedly arranged on the bearing table, a movable seat convenient for fixing the welding machine head is arranged on the welding cantilever, and the welding machine head is fixedly arranged on the movable seat; the welding machine head transverse driving motor is arranged on the movable seat, and a gear matched with a transverse rack arranged on the welding cantilever is arranged on an output shaft of the welding machine head transverse driving motor.
Preferably, welding cantilever vertical legs are arranged at the bottoms of the two ends of the welding cantilever walking beam.
Preferably, the bottom of the bearing table is provided with an incoming wire drag chain.
Preferably, a material table is arranged above the bearing table, supporting legs are arranged at the bottom of the material table, and the supporting legs are fixedly arranged at four corners of the bearing table.
Preferably, a welding wire barrel, a welding flux recycling machine and a welding flux barrel are arranged on the material table.
Preferably, a plurality of welding piece placing tables are arranged on one side of the top rail, and the heights of the welding piece placing tables are the same as those of the welding cantilever vertical legs.
Preferably, an electric roller frame is arranged on the welding part storage table.
Preferably, a workpiece dragging structure, a workpiece lifting structure and a workpiece centering structure are arranged between the welding part placing tables.
Preferably, the welding part placing tables are also provided with workpiece overturning structures.
Preferably, the welding part placement tables are provided with workpiece centering dragging structures which are convenient for workpiece centering.
Compared with the prior art, the utility model has the beneficial effects that:
1. And (3) improving welding precision: the guide rail system can provide stable movement track and accurate position control, so that welding precision is improved. The cantilever structure can reduce vibration and deformation, so that the welding process is more stable and accurate.
2. And the production efficiency is enhanced: the guide rail type welding cantilever has an automatic function, and can realize the automation and the serialization of the welding process. Compared with manual welding, the automatic welding machine can improve production efficiency and reduce labor input and time cost.
3. Improving the working environment: the guide rail type welding cantilever can separate a welding operator from a welding area, reduce the influence on the operator in the welding process, and improve the safety and the comfort of the working environment.
4. Increasing accessibility of the welded workpiece: due to the design of the cantilever structure, the guide rail type welding cantilever can flexibly adjust the position and the gesture of a welding head so as to adapt to welding workpieces with different shapes and sizes, and improve the accessibility of the welding workpieces
5. The welding cantilever can be stably longitudinally moved through the cooperation between the arranged welding cantilever longitudinal driving motor and the welding cantilever traveling rack, and the welding head can stably transversely move through the cooperation between the welding head transverse driving motor and the transverse rack, so that the welding range and the welding precision are ensured.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a welding manipulator for a headrail according to the present utility model.
Fig. 2 is a schematic diagram of a portion a in fig. 1.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to the drawings, the embodiment provides a top rail welding manipulator, which comprises a top rail, wherein the top rail comprises a welding cantilever walking beam 1, welding cantilever walking guide rails 2 are arranged on two sides of the upper part of the welding cantilever walking beam, and a welding cantilever walking rack 3 is arranged in the middle of the upper part of the welding cantilever walking beam;
A bearing table 21 is slidably arranged on the welding cantilever traveling guide rail, a welding cantilever longitudinal driving motor 9 is fixedly arranged on the bearing table 21, and a gear matched with the welding cantilever traveling rack 3 is arranged on an output shaft of the welding cantilever longitudinal driving motor 9;
The welding cantilever 8 is fixedly arranged on the bearing table 21, a movable seat 22 which is convenient for fixing the welding head 11 is arranged on the welding cantilever 8, a welding head mounting seat is fixedly arranged on the movable seat 22, and the welding head 11 is arranged on the welding head mounting seat; the movable seat 22 is provided with a welding head transverse driving motor 10, and the output shaft of the welding head transverse driving motor 10 is provided with a gear which is matched with a transverse rack 23 arranged on the welding cantilever.
Further, welding cantilever vertical legs 4 are arranged at the bottoms of the two ends of the welding cantilever walking beam.
Further, an incoming wire drag chain is arranged at the bottom of the bearing table 21.
Further, a material table 24 is disposed above the carrying table 21, supporting legs are disposed at the bottom of the material table 24, and the supporting legs are fixedly mounted at four corners of the carrying table 21.
Further, a welding wire barrel 5, a welding flux recycling machine 6 and a welding flux barrel 7 are arranged on the material table 24.
Further, a plurality of welding parts placing tables are arranged on one side of the top rail, the height of each welding part placing table is the same as that of each welding cantilever vertical leg, and an electric cabinet 12 is fixedly arranged on the other side of the top rail.
Further, an electric roller frame 15 is arranged on the welding part placing table.
Further, a workpiece dragging structure 16, a workpiece lifting structure 17 and a workpiece centering structure 18 are arranged between the welding piece placement tables.
Further, the welding part placing tables are also provided with workpiece overturning structures 19.
Further, the welding part placement tables are provided with workpiece centering and dragging structures 20 which facilitate workpiece centering.
Working principle: when the device is implemented, firstly, the upper head rail is paved in the factory building, and then, each functional part is installed. In the actual welding process, a welding piece is placed on a placing table, and then the position of a welding machine is controlled by controlling an electric cabinet; in the running process, the output shaft of the welding cantilever longitudinal driving motor 9 drives the gear to rotate, and the gear is meshed with the welding cantilever walking rack 3, so that the bearing table 21 is driven to move on the top rail; then, the welding head transverse driving motor 10 is controlled to drive the movable seat 22 to move along the transverse rack 23, so that the transverse movement of the welding head is realized.
In the above embodiment and working principle, the present apparatus may improve welding accuracy: the guide rail system can provide stable movement track and accurate position control, so that welding precision is improved. The cantilever structure can reduce vibration and deformation, so that the welding process is more stable and accurate. And the production efficiency is enhanced: the guide rail type welding cantilever has an automatic function, and can realize the automation and the serialization of the welding process. Compared with manual welding, the automatic welding machine can improve production efficiency and reduce labor input and time cost. Improving the working environment: the guide rail type welding cantilever can separate a welding operator from a welding area, reduce the influence on the operator in the welding process, and improve the safety and the comfort of the working environment. Increasing accessibility of the welded workpiece: due to the design of the cantilever structure, the guide rail type welding cantilever can flexibly adjust the position and the gesture of a welding head so as to adapt to welding workpieces with different shapes and sizes, and the accessibility of the welding workpieces is improved; the welding cantilever can be stably longitudinally moved through the cooperation between the arranged welding cantilever longitudinal driving motor and the welding cantilever traveling rack, and the welding head can stably transversely move through the cooperation between the welding head transverse driving motor and the transverse rack, so that the welding range and the welding precision are ensured.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (10)
1. The head rail welding manipulator comprises a head rail, wherein the head rail comprises a welding cantilever walking beam, and is characterized in that welding cantilever walking guide rails are arranged on two sides of the upper part of the welding cantilever walking beam, and a welding cantilever walking rack is arranged in the middle of the upper part of the welding cantilever walking beam;
A bearing table is arranged on the welding cantilever walking guide rail in a sliding manner, a welding cantilever longitudinal driving motor is fixedly arranged on the bearing table, and a gear matched with the welding cantilever walking rack is arranged on an output shaft of the welding cantilever longitudinal driving motor;
The welding cantilever is fixedly arranged on the bearing table, a movable seat convenient for fixing the welding machine head is arranged on the welding cantilever, and the welding machine head is fixedly arranged on the movable seat; the welding machine head transverse driving motor is arranged on the movable seat, and a gear matched with a transverse rack arranged on the welding cantilever is arranged on an output shaft of the welding machine head transverse driving motor.
2. The overhead rail welding manipulator of claim 1, wherein welding cantilever legs are arranged at bottoms of two ends of the welding cantilever walking beam.
3. The overhead rail welding manipulator of claim 1, wherein an incoming wire drag chain is arranged at the bottom of the bearing table.
4. The overhead rail welding manipulator according to claim 1, wherein a material table is arranged above the bearing table, supporting legs are arranged at the bottom of the material table, and the supporting legs are fixedly arranged at four corners of the bearing table.
5. The overhead rail welding manipulator of claim 4, wherein the welding wire barrel, the flux recycling machine and the flux barrel are placed on the material table.
6. The head rail welding manipulator of claim 1, wherein a plurality of welding pieces are arranged on one side of the head rail, and the height of the welding pieces is the same as the height of the welding cantilever stand legs.
7. The overhead rail welding manipulator according to claim 6, wherein the welding part placement table is provided with an electric roller frame.
8. The overhead rail welding manipulator according to claim 6, wherein a workpiece dragging structure, a workpiece lifting structure and a workpiece centering structure are arranged between the welding piece placement tables.
9. The overhead rail welding manipulator according to claim 8, wherein the welding pieces placement tables are further provided with a workpiece turning structure.
10. The overhead rail welding manipulator according to claim 8, wherein the welding piece placement tables are provided with a workpiece centering and dragging structure for facilitating workpiece centering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420101576.6U CN221791499U (en) | 2024-01-16 | 2024-01-16 | Welding manipulator for top rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420101576.6U CN221791499U (en) | 2024-01-16 | 2024-01-16 | Welding manipulator for top rail |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221791499U true CN221791499U (en) | 2024-10-01 |
Family
ID=92892670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420101576.6U Active CN221791499U (en) | 2024-01-16 | 2024-01-16 | Welding manipulator for top rail |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221791499U (en) |
-
2024
- 2024-01-16 CN CN202420101576.6U patent/CN221791499U/en active Active
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