CN221764168U

CN221764168U - Novel aluminum alloy centralized melting furnace

Info

Publication number: CN221764168U
Application number: CN202323399546.2U
Authority: CN
Inventors: 崔一发
Original assignee: Nantong High New Industrial Furnace Co ltd
Current assignee: Nantong High New Industrial Furnace Co ltd
Priority date: 2023-12-13
Filing date: 2023-12-13
Publication date: 2024-09-24
Anticipated expiration: 2033-12-13

Abstract

The utility model discloses a novel aluminum alloy centralized melting furnace, which relates to the field of design and manufacture of aluminum magnesium alloy processing equipment and comprises a support frame, wherein a controller is arranged above the support frame, one side of the controller is provided with a furnace shell, the top of the furnace shell is fixedly provided with a mounting frame, the inner side of the top of the mounting frame is fixedly provided with a second driving motor, the lower part of the second driving motor is connected with a reciprocating screw rod, the outer wall of the reciprocating screw rod is connected with a screw rod nut, the screw rod nut is arranged in a first fixing block, the side surface of the first fixing block is fixedly connected with a pot cover, the side surface of the pot cover, far away from the first fixing block, is provided with a second fixing block, the inner part of the second fixing block is provided with a guide sliding hole, and the inner part of the guide sliding hole is connected with a guide sliding rod. According to the utility model, the pot cover can be automatically opened by operating the second driving motor, so that the crucible is convenient to pour, the condition that hands are scalded due to direct contact of workers with the pot cover is avoided, and the production safety is further improved.

Description

Novel aluminum alloy centralized melting furnace

Technical Field

The utility model relates to the field of design and manufacture of aluminum-magnesium alloy processing equipment, in particular to a novel aluminum alloy centralized melting furnace.

Background

The melting furnace in aluminum alloy is a novel high-efficiency energy-saving melting furnace developed according to the aluminum smelting process, is mainly used for melting and preserving heat of aluminum ingots, and can well meet the aluminum smelting process. The furnace consists of a melting furnace, a crucible, a heating element, a furnace cover lifting mechanism, an automatic temperature control system of an electric appliance and the like. The furnace shell is welded into a cylinder shape by section steel and a steel plate. A hole is arranged at the lower part of the front end of the furnace body, so that the melt in the crucible can flow out of the furnace body through the hole under the condition that the crucible is corroded and oxidized to generate cracks to form leakage drops, and the hearth of the working chamber is not damaged.

For example, the Chinese patent with the application number 201220607359.1 comprises the following specific contents: the problems of simple structure design, complex operation, high labor intensity of workers and low automation degree of the melting furnace in the aluminum alloy are solved.

The prior Chinese patent is searched: the utility model provides a novel full-automatic aluminum alloy melting furnace (bulletin number: CN 205641968U), includes stove rack, furnace lining, heater, stove shell, be provided with on the stove rack the stove shell, be provided with on the stove shell inboard surface the furnace lining, be provided with on the furnace lining the heater, the inboard middle part of stove shell is provided with the crucible, crucible upper portion is provided with the pot cover, stove rack upper portion side is provided with the reduction gear, stove rack upper portion side is provided with the controller, controller upper portion is provided with the motor, the motor side is provided with the transmission shaft, stove rack side upper portion is provided with control panel, stove rack side upper portion is provided with switch, stove rack side upper portion is provided with the work pilot lamp. The beneficial effects are that: compared with the traditional aluminum alloy melting furnace, the operation is simpler and more convenient, the degree of automation is higher, and the labor intensity of workers is greatly reduced.

Above-mentioned patent is through setting up the pot cover for the pot cover can seal the lid to the crucible, and the crucible of being convenient for carries out processing melting to the aluminum alloy, but the device has the defect that after the crucible melts the aluminum alloy, the temperature on crucible and the pot cover is very high, and the manual pot cover of lifting, causes the workman hand to scald easily, therefore makes the security of device not high.

Therefore, it is necessary to invent a novel aluminum alloy centralized melting furnace to solve the above problems.

Disclosure of utility model

The utility model aims to provide a novel aluminum alloy centralized melting furnace, which solves the problem that the hand of a worker is easy to scald due to manual lifting of a pot cover in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a novel melting furnace is concentrated to aluminum alloy, includes the support frame, the controller is installed to the top of support frame, one side of controller is provided with the stove outer covering, the top of stove outer covering is fixed with the mounting bracket, the inboard fixed mounting at mounting bracket top has the second driving motor, the below of second driving motor is connected with reciprocating screw, reciprocating screw's outer wall connection has screw-nut, screw-nut installs the inside at first fixed block, the side fixedly connected with pot cover of first fixed block, the pot cover is kept away from the side-mounting of first fixed block has the second fixed block, the inside of second fixed block has been seted up the direction slide hole, the internally connected of direction slide hole has the direction slide bar, the external diameter size of direction slide bar with the internal diameter size of direction slide hole is the same, the direction slide bar is in the downthehole slip of direction slide.

Preferably, a control panel is installed on the side face of the controller, and a first driving motor is fixedly installed on the top of the controller.

Preferably, one side of the first driving motor is connected with a rotating shaft, and one side of the rotating shaft is connected with a speed reducer.

Preferably, one end of the rotating shaft is connected with a coupling.

Preferably, one side of the furnace shell, which is far away from the rotating shaft, is fixedly connected with a driven shaft, and one end of the driven shaft is connected with a first bearing.

Preferably, one end of the reciprocating screw rod is connected with a second bearing, and a crucible is fixed inside the furnace shell.

Preferably, a heater is installed at the inner side of the crucible.

The utility model has the technical effects and advantages that:

1. Through setting up automatic uncapping subassembly, the second driving motor, the pan lid, the reciprocating screw rod, the screw-nut, first fixed block, the pot lid, the second fixed block, the direction slide hole, the direction slide bar, the crucible, operate the second driving motor, make the second driving motor drive reciprocating screw rod rotate, the outer wall of reciprocating screw rod is connected with the screw-nut, screw-nut installs in the inside of first fixed block, the side of first fixed block is fixed with the pot lid, the side that the pot lid kept away from first fixed block is fixed with the second fixed block, the direction slide hole has been seted up to the inside of second fixed block, the inside of direction slide hole is connected with the direction slide bar, under the spacing direction effect of direction slide bar, make the pot lid make elevating movement on the reciprocating screw rod, the lid end of pot lid just to the port of pot lid, so when the pot lid down moves, when the pot lid melts the aluminum alloy, the crucible is higher with the temperature of pot lid, then operate the second driving motor, make the pot lid rise automatically, in this way, alright open the direct touch pot lid of workman causes the condition of hand scald, further improved the security of production;

2. Through setting up and toppling over subassembly, a driving motor, the axis of rotation, the reduction gear, the shaft coupling, the stove outer covering, the driven shaft, operate a driving motor, make a driving motor drive spindle rotate, one side of spindle is connected with the reduction gear, the reduction gear plays the effect of control axis of rotation rotational speed, one side of spindle passes through shaft coupling and rotation axis connection, the one end of axis of rotation is fixed in the side of stove outer covering, the inside fixed mounting of stove outer covering has the crucible, one side that the axis of rotation was kept away from to the stove outer covering is fixed with the driven shaft, the driven shaft is connected with first bearing, first bearing is fixed on the curb plate of support frame, when first driving motor operates like this, make the crucible that the axis of rotation drive stove outer covering internal fixation rotates, thereby realize toppling over the effect that has melted the aluminum alloy melt in the crucible.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram showing the front view structure of a novel aluminum alloy centralized melting furnace according to the present utility model.

FIG. 2 is a split view showing the overall structure of a novel aluminum alloy centralized melting furnace according to the present utility model.

FIG. 3 is a schematic top view of a novel aluminum alloy centralized melting furnace according to the present utility model.

FIG. 4 is a schematic view showing the bottom view of the novel aluminum alloy centralized melting furnace.

In the figure: 1. a support frame; 2. a controller; 3. a control panel; 4. a first driving motor; 5. a rotating shaft; 6. a speed reducer; 7. a coupling; 8. a furnace shell; 9. a driven shaft; 10. a first bearing; 11. a mounting frame; 12. a second driving motor; 13. a reciprocating screw rod; 14. a second bearing; 15. a screw nut; 16. a first fixed block; 17. a pot cover; 18. a second fixed block; 19. a guide slide hole; 20. a guide slide bar; 21. a crucible; 22. a heater.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a novel aluminum alloy centralized melting furnace as shown in fig. 1-4, which comprises a supporting frame 1, wherein a controller 2 is arranged above the supporting frame 1, the controller 2 plays a role of controlling two groups of driving motors, one side of the controller 2 is provided with a furnace shell 8, the furnace shell 8 plays a role of heating a crucible 21, a mounting frame 11 is fixed at the top of the furnace shell 8, the mounting frame 11 plays a role of installing a second driving motor 12, a second driving motor 12 is fixedly arranged at the inner side of the top of the mounting frame 11, the second driving motor 12 plays a role of driving a reciprocating screw 13 to rotate, the lower part of the second driving motor 12 is connected with a reciprocating screw 13, the outer wall of the reciprocating screw 13 is connected with a screw nut 15, the screw nut 15 plays a role of driving a first fixing block 16 to move, the screw nut 15 is arranged in the first fixing block 16, the first fixing block 16 plays a role of driving a lifting motion, the side face of the first fixing block 16 is fixedly connected with a pot cover 17, the crucible 17 plays a role of playing a role of a second fixing block 17 is fixedly arranged at the inner side of the crucible 17, the second fixing block is far away from the crucible 17, a second fixing block is arranged at the inner diameter of the inner side of the guide hole 20, the guide hole 20 is formed in the inner diameter of the guide hole 20 of the guide sleeve 19, and the guide sleeve is arranged at the inner diameter 20, and the guide hole 20 is the inner diameter of the guide hole is the guide hole 20 is the same.

The side face of the controller 2 is provided with a control panel 3, the top of the controller 2 is fixedly provided with a first driving motor 4, the control panel 3 plays a role in operating two groups of driving motors, and the first driving motor 4 plays a role in driving a rotating shaft 5 to rotate.

One side of the first driving motor 4 is connected with a rotating shaft 5, one side of the rotating shaft 5 is connected with a speed reducer 6, wherein the rotating shaft 5 plays a role in driving a furnace shell 8 to rotate, and the speed reducer 6 enables the rotating shaft 5 to rotate in a speed reducing mode.

One end of the rotating shaft 5 is connected with a coupling 7, wherein the coupling 7 plays a role of connecting the first driving motor 4 with the rotating shaft 5.

One side of the furnace shell 8 far away from the rotating shaft 5 is fixedly connected with a driven shaft 9, one end of the driven shaft 9 is connected with a first bearing 10, the driven shaft 9 plays a role in driving the furnace shell 8 to rotate by being matched with the rotating shaft 5, and the driven shaft 9 rotates in the first bearing 10.

One end of the reciprocating screw 13 is connected with a second bearing 14, and a crucible 21 is fixed inside the furnace shell 8, wherein the second bearing 14 enables the reciprocating screw 13 to rotate inside the crucible 21 to play a role in melting aluminum alloy.

A heater 22 is installed inside the crucible 21, wherein the heater 22 functions to heat the crucible 21.

Working principle: when the automatic pot cover device is used, the second driving motor 12 is operated through the control panel 3 on the controller 2, the second driving motor 12 drives the reciprocating screw rod 13 to rotate, the outer wall of the reciprocating screw rod 13 is connected with the screw rod nut 15, the screw rod nut 15 is installed in the first fixed block 16, the pot cover 17 is fixed on the side face of the first fixed block 16, the second fixed block 18 is fixed on the side face of the pot cover 17 far away from the first fixed block 16, the guide sliding hole 19 is formed in the second fixed block 18, the guide sliding rod 20 is connected with the inner part of the guide sliding hole 19, the pot cover 17 is enabled to move up and down on the reciprocating screw rod 13 under the limiting guide effect of the guide sliding rod 20, the pot cover 17 is covered against the port of the pot cover 17, so that when the pot cover 17 moves downwards, the pot cover 21 is covered, when the pot cover 21 melts aluminum alloy, the temperature of the pot cover 21 and the pot cover 17 is higher, and then the second driving motor 12 is operated, the pot cover 17 is enabled to automatically rise, the pot cover 17 is opened, and the situation that hands are scalded caused by direct touching the pot cover 17 is avoided, and the safety of production is further improved.

The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a novel melting furnace is concentrated to aluminum alloy, includes support frame (1), its characterized in that: the controller (2) is installed to the top of support frame (1), one side of controller (2) is provided with stove outer covering (8), the top of stove outer covering (8) is fixed with mounting bracket (11), the inboard fixed mounting at mounting bracket (11) top has second driving motor (12), the below of second driving motor (12) is connected with reciprocating screw (13), the outer wall connection of reciprocating screw (13) has lead screw nut (15), lead screw nut (15) are installed in the inside of first fixed block (16), the side fixedly connected with pot cover (17) of first fixed block (16), second fixed block (18) are installed to the side of pot cover (17) keep away from the side of first fixed block (16), guiding slide hole (19) have been seted up to the inside of second fixed block (18), guiding slide hole (19) internally connected with guiding slide bar (20), the external diameter size of guiding slide bar (20) with guiding slide hole (19) internal diameter size is the same, guiding slide bar (20) is in guiding slide hole (19).

2. The novel aluminum alloy centralized melting furnace as recited in claim 1, wherein: the side face of the controller (2) is provided with a control panel (3), and the top of the controller (2) is fixedly provided with a first driving motor (4).

3. The novel aluminum alloy centralized melting furnace as recited in claim 2, wherein: one side of the first driving motor (4) is connected with a rotating shaft (5), and one side of the rotating shaft (5) is connected with a speed reducer (6).

4. A novel aluminum alloy concentrated melting furnace as recited in claim 3, wherein: one end of the rotating shaft (5) is connected with a coupler (7).

5. A novel aluminum alloy concentrated melting furnace as recited in claim 3, wherein: one side of the furnace shell (8) far away from the rotating shaft (5) is fixedly connected with a driven shaft (9), and one end of the driven shaft (9) is connected with a first bearing (10).

6. The novel aluminum alloy centralized melting furnace as recited in claim 1, wherein: one end of the reciprocating screw rod (13) is connected with a second bearing (14), and a crucible (21) is fixed inside the furnace shell (8).

7. The novel aluminum alloy centralized melting furnace as recited in claim 6, wherein: a heater (22) is mounted on the inner side of the crucible (21).