CN221763308U - An external flushing water system for mechanical seal of crystallization kettle - Google Patents
An external flushing water system for mechanical seal of crystallization kettle Download PDFInfo
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- CN221763308U CN221763308U CN202323621726.0U CN202323621726U CN221763308U CN 221763308 U CN221763308 U CN 221763308U CN 202323621726 U CN202323621726 U CN 202323621726U CN 221763308 U CN221763308 U CN 221763308U
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- 238000011010 flushing procedure Methods 0.000 title claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000002425 crystallisation Methods 0.000 title claims abstract description 20
- 230000008025 crystallization Effects 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Mechanical Sealing (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及机械密封冲洗技术领域,具体为一种晶化釜机械密封用外冲洗水系统。The utility model relates to the technical field of mechanical seal flushing, in particular to an external flushing water system for the mechanical seal of a crystallization kettle.
背景技术Background Art
现有技术的外冲洗系统能提供不低于0.48m3/h(8L/min)的冲洗量,冲洗量无法精确控制。这个冲洗水量冲入釜内与物料混合,釜内物料晶化时间越长进入釜内的冲洗液越多,这样会稀释釜内的物料,影响晶化反应,改变产品的品质。The external flushing system of the existing technology can provide a flushing volume of no less than 0.48m3 /h (8L/min), and the flushing volume cannot be accurately controlled. This flushing water volume is flushed into the kettle to mix with the materials. The longer the crystallization time of the materials in the kettle, the more flushing liquid enters the kettle, which will dilute the materials in the kettle, affect the crystallization reaction, and change the quality of the product.
为了解决上述问题,我们提出一种晶化釜机械密封用外冲洗水系统。In order to solve the above problems, we propose an external flushing water system for the mechanical seal of the crystallization kettle.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种晶化釜机械密封用外冲洗水系统,以解决上述背景技术中提出的问题。The utility model aims to provide an external flushing water system for mechanical seal of a crystallization kettle, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种晶化釜机械密封用外冲洗水系统,包括第一闸阀、计量泵、缓冲腔、背压阀以及第二闸阀;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an external flushing water system for mechanical seal of a crystallization kettle, comprising a first gate valve, a metering pump, a buffer chamber, a back pressure valve and a second gate valve;
所述第一闸阀的一端设有外冲洗液入口;所述第一闸阀的另一端连通所述计量泵;所述计量泵连通所述缓冲腔;所述缓冲腔连通所述背压阀;所述背压阀连通所述第二闸阀;所述第二闸阀另一端设有外冲洗液出口。An external flushing liquid inlet is provided at one end of the first gate valve; the other end of the first gate valve is connected to the metering pump; the metering pump is connected to the buffer chamber; the buffer chamber is connected to the back pressure valve; the back pressure valve is connected to the second gate valve; the other end of the second gate valve is provided with an external flushing liquid outlet.
优选的,所述第一闸阀与所述计量泵之间设有过滤器。Preferably, a filter is provided between the first gate valve and the metering pump.
优选的,所述过滤器与所述计量泵之间通过第一法兰组件连接。Preferably, the filter and the metering pump are connected via a first flange assembly.
优选的,所述计量泵通过第二法兰组件连通所述缓冲腔。Preferably, the metering pump is connected to the buffer chamber via a second flange assembly.
优选的,所述缓冲腔与所述背压阀之间设有三通组件。Preferably, a three-way assembly is provided between the buffer chamber and the back pressure valve.
优选的,所述背压阀与所述第二闸阀之间设有安全阀。Preferably, a safety valve is provided between the back pressure valve and the second gate valve.
优选的,所述安全阀与所述第二闸阀之间设有测量组件。Preferably, a measuring component is provided between the safety valve and the second gate valve.
优选的,测量组件包括压力测量组件以及流量计;所述压力测量组件设置于所述安全阀远离所述背压阀的一侧;所述压力测量组件通过第三法兰组件连接所述流量计;所述流量计通过第四法兰组件连接所述第二闸阀。Preferably, the measuring component includes a pressure measuring component and a flow meter; the pressure measuring component is arranged on the side of the safety valve away from the back pressure valve; the pressure measuring component is connected to the flow meter through a third flange component; and the flow meter is connected to the second gate valve through a fourth flange component.
与现有技术相比,本实用新型的有益效果是:该晶化釜机械密封用外冲洗水系统,能够通过计量泵控制外输冲洗水的流量和压力,压力测量组件以及流量计可测量冲洗水的压力和流量,其中流量参数可就地显示并远传到DCS控制室实时显示。Compared with the prior art, the utility model has the following beneficial effects: the external flushing water system for the mechanical seal of the crystallization kettle can control the flow and pressure of the external flushing water through a metering pump, and the pressure measuring component and the flow meter can measure the pressure and flow of the flushing water, wherein the flow parameters can be displayed locally and transmitted remotely to the DCS control room for real-time display.
过滤器可过滤冲洗水中的固体颗粒,为晶化釜机械密封提供清洁的外冲洗水。The filter can filter the solid particles in the flushing water and provide clean external flushing water for the mechanical seal of the crystallization kettle.
背压阀可确保冲洗水从入口处流到出口处,不产生逆回流。The back pressure valve ensures that the flushing water flows from the inlet to the outlet without reverse flow.
本实用新型中的第一法兰组件、第二法兰组件、第三法兰组件以及第四法兰组件的组合可在各种复杂的现场空间内安装。The combination of the first flange assembly, the second flange assembly, the third flange assembly and the fourth flange assembly in the utility model can be installed in various complex on-site spaces.
本实用新型操作简单,维修方便,更换和维修系统零部件时不需要拆除整个系统,只需要拆卸第一法兰组件、第二法兰组件、第三法兰组件以及第四法兰组件即可移出对应零部件。The utility model is easy to operate and maintain; when replacing and maintaining system parts, it is not necessary to dismantle the entire system; only the first flange assembly, the second flange assembly, the third flange assembly and the fourth flange assembly need to be disassembled to remove the corresponding parts.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.
图中:1-第一闸阀、2-过滤器、3-第一法兰组件、4-计量泵、5-第二法兰组件、6-缓冲腔、7-三通组件、8-背压阀、9-安全阀、10-压力测量组件、11-第三法兰组件、12-流量计、13-第四法兰组件、14-第二闸阀。In the figure: 1-first gate valve, 2-filter, 3-first flange assembly, 4-metering pump, 5-second flange assembly, 6-buffer chamber, 7-tee assembly, 8-back pressure valve, 9-safety valve, 10-pressure measuring assembly, 11-third flange assembly, 12-flow meter, 13-fourth flange assembly, 14-second gate valve.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1,本实用新型提供一种技术方案:一种晶化釜机械密封用外冲洗水系统,包括第一闸阀1、计量泵4、缓冲腔6、背压阀8以及第二闸阀14。Please refer to FIG. 1 . The utility model provides a technical solution: an external flushing water system for a mechanical seal of a crystallization reactor, comprising a first gate valve 1 , a metering pump 4 , a buffer chamber 6 , a back pressure valve 8 and a second gate valve 14 .
所述第一闸阀1的一端设有外冲洗液入口。所述第一闸阀1的另一端连通所述计量泵4。所述计量泵4连通所述缓冲腔6。所述缓冲腔6连通所述背压阀8。所述背压阀8连通所述第二闸阀14一端。所述第二闸阀14另一端设有外冲洗液出口。An external flushing liquid inlet is provided at one end of the first gate valve 1. The other end of the first gate valve 1 is connected to the metering pump 4. The metering pump 4 is connected to the buffer chamber 6. The buffer chamber 6 is connected to the back pressure valve 8. The back pressure valve 8 is connected to one end of the second gate valve 14. The other end of the second gate valve 14 is provided with an external flushing liquid outlet.
所述背压阀8可确保冲洗水从入口处流到出口处,不产生逆回流。The back pressure valve 8 can ensure that the flushing water flows from the inlet to the outlet without generating reverse flow.
进一步的,所述第一闸阀1与所述计量泵4之间设有过滤器2。在本实用新型中,所述过滤器2采用Y型过滤器。Furthermore, a filter 2 is provided between the first gate valve 1 and the metering pump 4. In the present utility model, the filter 2 is a Y-type filter.
Y型过滤器是输送介质的管道系统不可缺少的一种过滤装置。Y型过滤器通常安装在减压阀、泄压阀、定水位阀或其它设备的进口端,用来清除介质中的杂质,以保护阀门及设备的正常使用。Y型过滤器具有结构先进,阻力小,排污方便等特点。Y型过滤器适用介质可为水、油、气。Y-type filter is an indispensable filtering device for the pipeline system of conveying medium. Y-type filter is usually installed at the inlet end of pressure reducing valve, pressure relief valve, water level valve or other equipment to remove impurities in the medium to protect the normal use of valves and equipment. Y-type filter has the characteristics of advanced structure, small resistance and convenient sewage discharge. Y-type filter is suitable for water, oil and gas.
Y型过滤器是除去液体中少量固体颗粒的小型设备,可保护设备的正常工作,当流体进入置有一定规格滤网的滤筒后,其杂质被阻挡,而清洁的滤液则由过滤器出口排出,当需要清洗时,只要将可拆卸的滤筒取出,处理后重新装入即可,因此,使用维护极为方便。Y型过滤器又名除污器、过滤阀,是输送介质的管道系统不可缺少的一种装置,其作用是过滤介质中的机械杂质,可以对污水中的铁锈、沙粒、液体中少量固体颗粒等进行过滤以保护设备管道上的配件免受磨损和堵塞,可保护设备的正常工作。Y型过滤器是Y字型的,一端是使水等流质经过,一端是沉淀废弃物、杂质。The Y-type filter is a small device that removes a small amount of solid particles from the liquid. It can protect the normal operation of the equipment. When the fluid enters the filter cartridge with a certain specification of filter screen, its impurities are blocked, and the clean filtrate is discharged from the filter outlet. When cleaning is required, just take out the detachable filter cartridge, treat it and reinstall it. Therefore, it is extremely convenient to use and maintain. The Y-type filter, also known as a decontamination device or filter valve, is an indispensable device in the pipeline system for conveying media. Its function is to filter mechanical impurities in the medium. It can filter rust, sand in sewage, and a small amount of solid particles in the liquid to protect the accessories on the equipment pipeline from wear and blockage, which can protect the normal operation of the equipment. The Y-type filter is Y-shaped, with one end allowing fluids such as water to pass through, and the other end precipitating waste and impurities.
进一步的,所述过滤器2与所述计量泵4之间通过第一法兰组件3连接。Furthermore, the filter 2 and the metering pump 4 are connected via a first flange assembly 3 .
进一步的,所述计量泵4通过第二法兰组件5连通所述缓冲腔6。Furthermore, the metering pump 4 is connected to the buffer chamber 6 via the second flange assembly 5 .
进一步的,所述缓冲腔6与所述背压阀8之间设有三通组件7。Furthermore, a three-way assembly 7 is provided between the buffer chamber 6 and the back pressure valve 8 .
进一步的,所述背压阀8与所述第二闸阀14之间设有安全阀9。Furthermore, a safety valve 9 is provided between the back pressure valve 8 and the second gate valve 14 .
进一步的,所述安全阀9与所述第二闸阀14之间设有测量组件。Furthermore, a measuring component is provided between the safety valve 9 and the second gate valve 14 .
进一步的,测量组件包括压力测量组件10以及流量计12。所述压力测量组件10设置于所述安全阀9远离所述背压阀8的一侧。所述压力测量组件10通过第三法兰组件11连接所述流量计12。所述流量计12通过第四法兰组件13连接所述第二闸阀14。Further, the measuring assembly includes a pressure measuring assembly 10 and a flow meter 12. The pressure measuring assembly 10 is arranged on a side of the safety valve 9 away from the back pressure valve 8. The pressure measuring assembly 10 is connected to the flow meter 12 via a third flange assembly 11. The flow meter 12 is connected to the second gate valve 14 via a fourth flange assembly 13.
本实用新型通过所述计量泵4控制外输冲洗水的流量和压力,所述压力测量组件10以及所述流量计12可测量冲洗水的压力和流量,其中流量参数可就地显示并远传到DCS控制室实时显示。The utility model controls the flow rate and pressure of the external flushing water through the metering pump 4, and the pressure measuring component 10 and the flow meter 12 can measure the pressure and flow rate of the flushing water, wherein the flow rate parameters can be displayed locally and transmitted to the DCS control room for real-time display.
本实用新型中的第一法兰组件3、第二法兰组件5、第三法兰组件11以及第四法兰组件13的组合可在各种复杂的现场空间内安装。The combination of the first flange assembly 3, the second flange assembly 5, the third flange assembly 11 and the fourth flange assembly 13 in the utility model can be installed in various complex on-site spaces.
本实用新型操作简单,维修方便,更换和维修系统零部件时不需要拆除整个系统,只需要拆卸第一法兰组件3、第二法兰组件5、第三法兰组件11以及第四法兰组件13即可移出对应零部件。The utility model is easy to operate and maintain. When replacing and repairing system parts, there is no need to dismantle the entire system. Only the first flange assembly 3, the second flange assembly 5, the third flange assembly 11 and the fourth flange assembly 13 need to be disassembled to remove the corresponding parts.
本实用新型制造使用方便,特别适用于晶化釜机械密封装置。本实用新型为满足PLAN32系统配置要求。The utility model is easy to manufacture and use, and is particularly suitable for a mechanical sealing device for a crystallization kettle. The utility model meets the configuration requirements of a PLAN32 system.
适用于以下环境中:Applicable in the following environments:
压力:P≤6.3Mpa。温度:T≤200℃。最大流量:Q≤0.016m3/h。工作流量:0.003m3/h~0.005m3/h。Pressure: P≤6.3Mpa. Temperature: T≤200℃. Maximum flow rate: Q≤0.016m 3 /h. Working flow rate: 0.003m 3 /h~0.005m 3 /h.
工作原理:Working principle:
打开所述第一闸阀1以及所述第二闸阀14,冲洗水在所述过滤器2过滤杂质,并通过所述计量泵4计量并加压调流量。冲洗水在所述缓冲腔6平稳压力。冲洗水经所述背压阀8、所述安全阀9后,在压力测量组件10处测量压力,在所述流量计12测量流量。最后冲洗水通过外冲洗出口进入后续工序的密封腔。The first gate valve 1 and the second gate valve 14 are opened, and the flushing water filters impurities in the filter 2, and is metered and pressurized by the metering pump 4 to adjust the flow rate. The flushing water stabilizes the pressure in the buffer chamber 6. After the flushing water passes through the back pressure valve 8 and the safety valve 9, the pressure is measured at the pressure measuring component 10, and the flow rate is measured at the flow meter 12. Finally, the flushing water enters the sealing chamber of the subsequent process through the external flushing outlet.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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