CN205641161U - Automatic edulcoration device of central heating hot water - Google Patents
Automatic edulcoration device of central heating hot water Download PDFInfo
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- CN205641161U CN205641161U CN201620465548.8U CN201620465548U CN205641161U CN 205641161 U CN205641161 U CN 205641161U CN 201620465548 U CN201620465548 U CN 201620465548U CN 205641161 U CN205641161 U CN 205641161U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 238000010438 heat treatment Methods 0.000 title claims abstract description 30
- 239000012535 impurity Substances 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000011001 backwashing Methods 0.000 abstract description 4
- 238000001914 filtration Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 239000004576 sand Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000008236 heating water Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
本实用新型涉及一种集中供暖热水自动除杂装置,其是包括控制器以及与控制器电连接的进水开关控制阀、换向控制阀、出水开关控制阀、第一反冲洗出水控制阀、第二反冲洗出水控制阀、节流阀以及压力检测传感器、流量检测传感器;进水开关控制阀通过换向控制阀与第一过滤器和第二过滤器的进水端连通,第一过滤器和第二过滤器的出水端分别通过管道与出水开关控制阀连通,本实用新型通过控制器控制切换进水方向,可以实现两套过滤管路的自动切换,也可以实现过滤与反冲洗操作的自动切换,无需人工操作,自动化程度高,而且能够提高过滤器的使用寿命,当出现过滤器堵塞或者故障时可自动切换到另一个过滤器,无需停止供暖,保证供暖系统连续稳定运行。
The utility model relates to an automatic impurity removal device for central heating hot water, which comprises a controller and a water inlet switch control valve electrically connected with the controller, a reversing control valve, a water outlet switch control valve, and a first backwash water outlet control valve. , the second backwash water outlet control valve, throttle valve, pressure detection sensor, and flow detection sensor; the water inlet switch control valve communicates with the water inlet ends of the first filter and the second filter through the reversing control valve, and the first filter The water outlet ends of the filter and the second filter are respectively connected with the water outlet switch control valve through the pipeline. The utility model controls the switching of the water inlet direction through the controller, which can realize the automatic switching of the two sets of filter pipelines, and can also realize the operation of filtering and backwashing. The automatic switching, without manual operation, has a high degree of automation, and can improve the service life of the filter. When the filter is blocked or fails, it can automatically switch to another filter without stopping the heating, ensuring the continuous and stable operation of the heating system.
Description
技术领域technical field
本实用新型属于集中供暖水过滤设备技术领域,特别涉及一种集中供暖热水自动除杂装置。The utility model belongs to the technical field of central heating water filtering equipment, in particular to an automatic impurity removal device for central heating hot water.
背景技术Background technique
集中供暖热水自动除杂装置是一种为解决集中供暖过程中,由于管道清理不彻底存在沙和管道氧化产生的氧化物以及其他带进管道颗粒物质,以免导致供水管道堵塞,用户无法采暖。该设备具有智能化和自动化程度高,特别对高层暖气供水除杂效果好等优势。The central heating hot water automatic impurity removal device is a solution to the central heating process, due to the incomplete cleaning of the pipeline, there are sand and oxides produced by the oxidation of the pipeline and other particulate matter brought into the pipeline, so as not to cause blockage of the water supply pipeline and users cannot heat. The equipment has the advantages of high intelligence and automation, especially for high-rise heating water supply and impurity removal.
集中供暖热水中含有沙子和一些小的杂质,这些沙子和小杂质如果不及时清除,短期可导致集中供暖热水在循环过程中出现噪音,影响人们的正常工作和休息,长期就会导致供暖设备堵塞或暖气片损坏,造成管路破裂等危害。目前,市场上面现存的集中供暖除沙装置大部分采用人工更换过滤网的方式,这种方式在过滤网堵塞的时候不易被人察觉,直到用户暖气出现不在循环堵死的情况下才能被用户发现,非常容易引起用户入户管道产生高压或有爆裂的危险,并且过滤网更换不放方便,需要给用户停暖才能维修,严重影响供暖质量和供暖设备的寿命。Central heating hot water contains sand and some small impurities. If these sands and small impurities are not removed in time, it will cause noise in the circulation process of central heating hot water in the short term, affecting people's normal work and rest. The equipment is blocked or the radiator is damaged, causing hazards such as pipeline rupture. At present, most of the existing central heating and sand removal devices on the market adopt the method of manual replacement of the filter screen. This method is not easy to be noticed when the filter screen is clogged. It will not be discovered by the user until the user's heating is not in circulation. , it is very easy to cause high pressure or the risk of bursting in the user's home pipeline, and the filter screen is not easy to replace, and the user needs to stop heating to repair, which seriously affects the quality of heating and the life of heating equipment.
发明内容Contents of the invention
为了克服现有技术所存在的不足,本实用新型提供了一种自动化程度高的集中供暖热水自动除杂装置,本实用新型可以实时检测水压和流量,保证管路运行稳定而且维修时无需停暖,可连续运行。In order to overcome the deficiencies in the prior art, the utility model provides a central heating hot water automatic impurity removal device with a high degree of automation. The utility model can detect the water pressure and flow in real time to ensure stable operation of the pipeline and no Stop heating, can run continuously.
本实用新型为了实现上述目的所采用的技术方案是:The technical scheme that the utility model adopts in order to realize the above object is:
该集中供暖热水自动除杂装置,包括控制器以及与控制器电连接的进水开关控制阀、换向控制阀、出水开关控制阀、第一反冲洗出水控制阀、第二反冲洗出水控制阀、节流阀以及压力检测传感器、流量检测传感器;进水开关控制阀通过换向控制阀与第一过滤器和第二过滤器的进水端连通,第一过滤器和第二过滤器的出水端分别通过管道与出水开关控制阀连通,在换向控制阀的进水端设置有压力检测传感器和流量检测传感器,换向控制阀与出水开关控制阀通过节流管道连通并且在节流管道上设置有节流阀,第一反冲洗出水控制阀的进水端与第一过滤器的进水端连通、出水端与排水管道连通;第二反冲洗出水控制阀的进水端与第二过滤器的进水端连通、出水端与排水管道连通。The central heating hot water automatic impurity removal device includes a controller and a water inlet switch control valve electrically connected to the controller, a reversing control valve, a water outlet switch control valve, a first backwash water outlet control valve, and a second backwash water outlet control valve. valve, throttle valve, pressure detection sensor, and flow detection sensor; the water inlet switch control valve communicates with the water inlet ends of the first filter and the second filter through the reversing control valve, and the water inlet ports of the first filter and the second filter The water outlet is connected to the water outlet switch control valve through pipes respectively. A pressure detection sensor and a flow detection sensor are arranged at the water inlet of the reversing control valve. A throttling valve is arranged on the top, the water inlet of the first backwash water outlet control valve is connected with the water inlet of the first filter, and the water outlet is connected with the drainage pipe; the water inlet of the second backwash water outlet control valve is connected with the second The water inlet end of the filter is connected, and the water outlet end is connected with the drainage pipe.
上述第一过滤器和第二过滤器包括一端开口的外壳,外壳的端口通过密封板密封,在外壳侧壁上加工有进水口和出水口,在外壳内腔依次安装有前挡板、支撑架、后挡板,前挡板和后挡板分别设置在支撑架的两端,支撑架是由两个半圆形支撑板卡接构成一个圆筒结构,在两个半圆形支撑板上分别加工过水孔,在支撑架内部同轴设置有过滤网,在前挡板的侧壁上加工有凹槽,在凹槽中设置有环形密封圈。The above-mentioned first filter and second filter include a shell with one end open, the port of the shell is sealed by a sealing plate, a water inlet and a water outlet are processed on the side wall of the shell, and a front baffle and a support frame are sequentially installed in the inner cavity of the shell 1. The rear baffle, the front baffle and the rear baffle are respectively arranged at the two ends of the support frame. The support frame is formed by two semicircular support plates snapped together to form a cylindrical structure, and the two semicircular support plates are respectively A water hole is processed, a filter screen is coaxially arranged inside the support frame, a groove is processed on the side wall of the front baffle, and an annular sealing ring is arranged in the groove.
上述外壳的进水方向、出水方向与中心轴垂直。The water inlet direction and the water outlet direction of the above shell are perpendicular to the central axis.
上述过滤网是不锈钢过滤网,其过滤直径是60~100μm。Above-mentioned filter screen is stainless steel filter screen, and its filter diameter is 60~100 μm.
本实用新型的集中供暖热水自动除杂装置,与现有技术相比,具有以下有益效果:Compared with the prior art, the central heating hot water automatic impurity removal device of the utility model has the following beneficial effects:
(1)通过控制器控制切换进水方向,可以实现两套过滤管路的自动切换,也可以实现过滤与反冲洗操作的自动切换,无需人工操作,自动化程度高,而且能够提高过滤器的使用寿命。(1) Switching the water inlet direction through the controller can realize the automatic switching of two sets of filter pipelines, and can also realize the automatic switching of filtering and backwashing operations, without manual operation, high degree of automation, and can improve the use of filters life.
(2)通过设立并列的两个过滤器,并且当出现过滤器堵塞或者故障时可自动切换到另一个过滤器,无需停止供暖,可及时更换过滤器或过滤网,保证供暖系统连续稳定运行。(2) By setting up two filters in parallel, and when the filter is clogged or faulty, it can automatically switch to another filter, without stopping the heating, and the filter or filter can be replaced in time to ensure the continuous and stable operation of the heating system.
(3)本实用新型的结构简单,过滤器使用寿命长,除杂效率高,系统运行稳定、成本低。(3) The utility model has the advantages of simple structure, long service life of the filter, high impurity removal efficiency, stable system operation and low cost.
附图说明Description of drawings
图1为实施例1的装置结构示意图。FIG. 1 is a schematic diagram of the device structure of Example 1.
图2为图1中过滤器结构示意图。Fig. 2 is a schematic structural diagram of the filter in Fig. 1 .
图3为图2的外筒内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the outer cylinder of Fig. 2 .
具体实施方式detailed description
现结合实施例和附图对本实用新型的技术方案进行进一步说明。The technical solution of the present utility model is further described in conjunction with the embodiments and accompanying drawings.
由图1可知,本实施例的集中供暖热水自动除杂装置是由控制器11、进水开关控制阀1、压力检测传感器2、流量检测传感器3、换向控制阀4、节流阀8、第一过滤器5、第二过滤器9、出水开关控制阀7、第一反冲洗出水控制阀6以及第二反冲洗出水控制阀10通过管道连接构成。As can be seen from Fig. 1, the automatic impurity removal device for central heating hot water in this embodiment is composed of a controller 11, a water inlet switch control valve 1, a pressure detection sensor 2, a flow detection sensor 3, a reversing control valve 4, and a throttle valve 8 , the first filter 5, the second filter 9, the water outlet switch control valve 7, the first backwash water outlet control valve 6 and the second backwash water outlet control valve 10 are formed by connecting pipes.
其中:控制器11属于市售产品,压力检测传感器2和流量检测传感器3分别通过导线与控制器11的输入端连接,控制器11的输出端分别通过导线与进水开关控制阀1、换向控制阀4、节流阀8、出水开关控制阀7、第一反冲洗出水控制阀6以及第二反冲洗出水控制阀10连接,控制各阀门的管路通断。Wherein: the controller 11 is a commercially available product, the pressure detection sensor 2 and the flow detection sensor 3 are respectively connected to the input end of the controller 11 through wires, and the output ends of the controller 11 are respectively connected to the water inlet switch control valve 1 and the reversing valve through wires. The control valve 4, the throttle valve 8, the water outlet switch control valve 7, the first backwash water outlet control valve 6 and the second backwash water outlet control valve 10 are connected to control the on-off of the pipelines of each valve.
本实施例的进水开关控制阀1安装在集中供暖热水进水管路上,用于处理在特殊情况下控制进入除沙除杂装置的热水通和断。进水开关控制阀1通过换向控制阀4与第一过滤器5和第二过滤器9的进水端连通,即第一过滤器5和第二过滤器9并列安装,该第一过滤器5和第二过滤器9的出水端分别通过管道与出水开关控制阀7连通,通过控制器11控制换向控制阀4的进水通路,切换到第一过滤器5或第二过滤器9工作。为了实时检测第一过滤器5或第二过滤器9的进水压力和流量,本实施例在换向控制阀4的进水端安装有压力检测传感器2和流量检测传感器3。本实施例的第一过滤器5的进水端还通过第一反冲洗管道与排水管道连通,第二过滤器9的进水端还通过第二反冲洗管道与排水管道连通,并且在第一反冲洗管道和第二反冲洗管道上分别安装有第一反冲洗出水控制阀6和第二反冲洗出水控制阀10,即第一反冲洗出水控制阀6的进水端与第一过滤器5的进水端连通、出水端与排水管道连通,第二反冲洗出水控制阀10的进水端与第二过滤器9的进水端连通、出水端与排水管道连通,将反冲洗的废水排出。为了提高反冲洗过程中的系统压力,在换向控制阀4与出水开关控制阀7之间通过节流管道连通并且在节流管道上安装有节流阀8。The water inlet switch control valve 1 of the present embodiment is installed on the central heating hot water inlet pipeline, and is used to control the on and off of the hot water entering the sand and impurity removal device under special circumstances. The water inlet switch control valve 1 communicates with the water inlet ends of the first filter 5 and the second filter 9 through the reversing control valve 4, that is, the first filter 5 and the second filter 9 are installed side by side, and the first filter 5 and the water outlet of the second filter 9 communicate with the water outlet switch control valve 7 through pipes respectively, and control the water inlet passage of the reversing control valve 4 through the controller 11, and switch to the first filter 5 or the second filter 9 to work . In order to detect the water inlet pressure and flow rate of the first filter 5 or the second filter 9 in real time, a pressure detection sensor 2 and a flow detection sensor 3 are installed at the water inlet end of the reversing control valve 4 in this embodiment. The water inlet end of the first filter 5 of the present embodiment is also communicated with the drain pipe through the first backwash pipeline, and the water inlet end of the second filter 9 is also communicated with the drain pipeline through the second backwash pipeline, and in the first The first backwash outlet control valve 6 and the second backwash outlet control valve 10 are respectively installed on the backwash pipeline and the second backwash pipeline, that is, the water inlet end of the first backwash outlet control valve 6 and the first filter 5 The water inlet port of the second backwash water outlet control valve 10 is connected to the water inlet end of the second filter 9, and the water outlet end is connected to the water discharge pipe to discharge the waste water from backwashing. . In order to increase the system pressure in the process of backwashing, a throttling pipeline is communicated between the reversing control valve 4 and the water outlet switch control valve 7 and a throttle valve 8 is installed on the throttle pipeline.
参见图2和3,本实施例中第一过滤器5和第二过滤器9的结构相同,均是由外壳5-1、密封板5-2、前挡板5-3、支撑架5-4以及后挡板5-6组成,本实施例的外壳5-1是一端开口的圆筒状结构,外壳5-1的端口用密封板5-2密封,为了保证密封板5-2的密封固定效果,密封板5-2的内侧面上加工有延伸至外壳5-1内的凸台,并且在凸台上加工有外螺纹,与外壳5-1内壁通过螺纹方式连接,在密封板5-2与外壳5-1接触的端口上也安装有环形密封圈5-7。在外壳5-1侧壁上加工有进水口和出水口,并且进水方向是沿着径向与外壳5-1的中心轴垂直。在外壳5-1内腔依次安装有前挡板5-3、支撑架5-4、后挡板5-6,在前挡板5-3的侧壁上加工有凹槽,在凹槽中设置有环形密封圈5-7。前挡板5-3和后挡板5-6分别设置在支撑架5-4的两端,本实施例的支撑架5-4是由两个半圆形支撑板卡接构成一个圆筒结构,在两个半圆形支撑板上分别加工过水孔,在支撑架5-4内部同轴设置有不锈钢过滤网5-5,改过滤网5-5的过滤直径可以是60~100μm的范围内调整。Referring to Figures 2 and 3, the first filter 5 and the second filter 9 have the same structure in this embodiment, and are composed of a housing 5-1, a sealing plate 5-2, a front baffle 5-3, and a support frame 5- 4 and a rear baffle 5-6, the shell 5-1 of this embodiment is a cylindrical structure with one end open, the port of the shell 5-1 is sealed with a sealing plate 5-2, in order to ensure the sealing of the sealing plate 5-2 Fixing effect, the inner surface of the sealing plate 5-2 is processed with a boss extending into the shell 5-1, and the boss is processed with external threads, which are connected with the inner wall of the shell 5-1 by threads, and on the sealing plate 5 -2 An annular sealing ring 5-7 is also installed on the port in contact with the shell 5-1. A water inlet and a water outlet are processed on the side wall of the casing 5-1, and the water inlet direction is perpendicular to the central axis of the casing 5-1 along the radial direction. A front baffle 5-3, a support frame 5-4, and a rear baffle 5-6 are successively installed in the inner cavity of the housing 5-1, and grooves are processed on the side walls of the front baffle 5-3, and in the grooves An annular sealing ring 5-7 is provided. The front baffle 5-3 and the rear baffle 5-6 are respectively arranged at the two ends of the support frame 5-4, and the support frame 5-4 of this embodiment is formed of a cylindrical structure by snapping two semicircular support plates Water holes are respectively processed on the two semicircular support plates, and a stainless steel filter screen 5-5 is coaxially arranged inside the support frame 5-4, and the filtering diameter of the modified filter screen 5-5 can be in the range of 60-100 μm internal adjustment.
上述集中供暖热水自动除杂装置的工作过程如下:The working process of the above-mentioned central heating hot water automatic impurity removal device is as follows:
在正常工作时:集中供热的热水经过进水开关控制阀1的左位,经过压力检测传感器2、流量检测传感器3检测点,依次流经换向控制阀4的左位、第一过滤器5、出水开关控制阀7的左位,进入暖气片循环系统,进行供热。在第一过滤器5中对热水进行除沙除杂,此时,第一反冲洗出水控制阀6和出水开关控制阀7的左位接入回路。During normal operation: the hot water for central heating passes through the left position of the water inlet switch control valve 1, passes through the detection points of the pressure detection sensor 2 and the flow detection sensor 3, and then flows through the left position of the reversing control valve 4, the first filter The left position of device 5 and water outlet switch control valve 7 enters the radiator circulation system for heating. Sand and impurities are removed from the hot water in the first filter 5. At this time, the left positions of the first backwash water outlet control valve 6 and the water outlet switch control valve 7 are connected to the circuit.
反向冲洗工况:当过滤器长时间工作造成堵塞时,系统在控制器11的控制作用下,定期对过滤器进行反向冲洗,具体工作过程为:控制器11控制换向控制阀4运动到中位,控制出水开关控制阀7处于关闭位置,此时,高压热水经节流阀8提高压力之后,反向冲洗第一过滤器5,并将冲洗之后的杂质和热水排出,然后控制器11继续控制出水开关控制阀7处于打开位置,控制换向控制阀4继续运动到左位,进入正常工作工况。Backwash working condition: When the filter is clogged due to long-term work, the system regularly backwashes the filter under the control of the controller 11. The specific working process is: the controller 11 controls the movement of the reversing control valve 4 To the middle position, control the water outlet switch control valve 7 to be in the closed position. At this time, after the high-pressure hot water passes through the throttle valve 8 to increase the pressure, the first filter 5 is reversely flushed, and the impurities and hot water after flushing are discharged, and then The controller 11 continues to control the water outlet switch control valve 7 to be in the open position, controls the reversing control valve 4 to continue to move to the left position, and enters the normal working condition.
堵塞判断工况:如果在正常工作过程中,控制器11监测参数显示,系统压力很高,流量很小,此时控制器11判断第一过滤器5可能堵塞,从而,控制换向控制阀4的右位接入回路,再次检测系统的压力和流量,如果右位工作正常则得出,第一过滤器5堵塞故障,此时对第一过滤器5进行反向冲洗,再次控制换向控制阀4的左位接入回路,如果此时压力和流量参数正常,则工作,否则控制器11再次控制换向控制阀4的右位接入回路,另外当第一过滤器5需要更换或者维修时,换向控制阀4的右位接入回路,第二过滤器9过滤,保证热水管路连续运行,无需停暖检修。Clogging judging working condition: If during normal working process, the monitoring parameters of the controller 11 show that the system pressure is very high and the flow rate is very small, at this time the controller 11 judges that the first filter 5 may be blocked, thereby controlling the reversing control valve 4 The right position of the right position is connected to the circuit, and the pressure and flow of the system are checked again. If the right position works normally, it can be concluded that the first filter 5 is clogged and faulty. At this time, the first filter 5 is reversely flushed, and the reversing control is controlled again. The left position of the valve 4 is connected to the circuit. If the pressure and flow parameters are normal at this time, it will work, otherwise the controller 11 controls the right position of the reversing control valve 4 to be connected to the circuit again. In addition, when the first filter 5 needs to be replaced or repaired At this time, the right position of the reversing control valve 4 is connected to the circuit, and the second filter 9 filters to ensure the continuous operation of the hot water pipeline without heating and maintenance.
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| CN111530284A (en) * | 2020-05-14 | 2020-08-14 | 杭州奕安济世生物药业有限公司 | Continuous sample loading equipment and continuous sample loading method |
| CN118794047A (en) * | 2024-08-21 | 2024-10-18 | 乌鲁木齐华源热力股份有限公司 | A distributed mixed water heating device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111530284A (en) * | 2020-05-14 | 2020-08-14 | 杭州奕安济世生物药业有限公司 | Continuous sample loading equipment and continuous sample loading method |
| CN118794047A (en) * | 2024-08-21 | 2024-10-18 | 乌鲁木齐华源热力股份有限公司 | A distributed mixed water heating device |
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