CN221734650U - Leveling machine with more stable positioning - Google Patents
Leveling machine with more stable positioning Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及矫平机定位技术领域,尤其涉及一种定位更加稳定的矫平机。The utility model relates to the technical field of leveling machine positioning, in particular to a leveling machine with more stable positioning.
背景技术Background Art
矫平机是一种用于金属材料加工的设备,其主要作用是通过对金属板或卷材施加适当的力,去除其中的弯曲、翘曲和应力,使其达到所需的平整状态。Leveling machine is a kind of equipment used for metal material processing. Its main function is to remove the bending, warping and stress in the metal plate or coil by applying appropriate force to make it reach the desired flat state.
大型矫平机通常配备了上下辊筒,它们通过辊筒对金属材料施加压力,经过辊筒处理后,金属材料达到预期的平整度和尺寸,最后将完成矫平的材料进行下料处理。Large-scale leveling machines are usually equipped with upper and lower rollers, which apply pressure to the metal material through the rollers. After being processed by the rollers, the metal material reaches the desired flatness and size, and finally the leveled material is unloaded.
但在实际使用时,矫平机在矫平过程中不易保持金属钢板的稳定,当待加工的金属钢板较长较重时,上下辊筒需要施加更大的力对金属钢板进行矫平,因此可能使金属钢板在加工过程中出现晃动或偏移的情况,影响矫平机的精准度,导致金属钢板仍然存在一定的弯曲或翘曲,鉴于此,我们提出一种定位更加稳定的矫平机。However, in actual use, it is not easy for the leveler to keep the metal steel plate stable during the leveling process. When the metal steel plate to be processed is long and heavy, the upper and lower rollers need to exert greater force to level the metal steel plate. As a result, the metal steel plate may shake or shift during the processing, affecting the accuracy of the leveler and causing the metal steel plate to still have a certain degree of bending or warping. In view of this, we propose a leveler with more stable positioning.
实用新型内容Utility Model Content
为了弥补以上不足,本实用新型提供了一种定位更加稳定的矫平机,旨在改善了现有技术中金属钢板在加工过程中出现晃动或偏移,影响矫平机的精准度的问题。In order to make up for the above shortcomings, the utility model provides a leveling machine with more stable positioning, aiming to improve the problem in the prior art that the metal steel plate shakes or deviates during the processing, thereby affecting the accuracy of the leveling machine.
为了实现上述目的,本实用新型采用了如下技术方案:一种定位更加稳定的矫平机,包括矫平机外壳,所述矫平机外壳的内表面转动连接有输送辊,所述矫平机外壳的内表面设置有钢板限位装置,所述矫平机外壳的右端设置有下料减速装置;In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a leveling machine with more stable positioning, comprising a leveling machine housing, the inner surface of which is rotatably connected to a conveying roller, a steel plate limiting device is provided on the inner surface of the leveling machine housing, and a material unloading deceleration device is provided at the right end of the leveling machine housing;
所述钢板限位装置包括螺纹杆,所述螺纹杆靠近矫平机外壳的一端转动连接有槽板,所述槽板远离螺纹杆的一侧固定连接有阻尼杆,所述阻尼杆外固定端固定连接有压缩弹簧,所述阻尼杆远离槽板的一侧固定连接有固定板,所述固定板远离阻尼杆的一侧转动连接有转动滚轴。The steel plate limiting device includes a threaded rod, one end of the threaded rod close to the leveling machine housing is rotatably connected to a slot plate, the side of the slot plate away from the threaded rod is fixedly connected to a damping rod, the outer fixed end of the damping rod is fixedly connected to a compression spring, the side of the damping rod away from the slot plate is fixedly connected to a fixing plate, and the side of the fixing plate away from the damping rod is rotatably connected to a rotating roller.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述下料减速装置包括下料斜板,所述下料斜板的上表面开设有多组限位槽,所述下料斜板的前后两侧均固定连接有多组固定块,两组所述固定块的相邻面转动连接有转动轴,所述转动轴的外弧面处固定连接有摆动块,所述固定块靠近摆动块的一侧固定连接有涡卷弹簧,所述限位槽的外表面插接有减速带,所述减速带的前后两侧均固定连接有限位板。The material unloading deceleration device includes a material unloading inclined plate, a plurality of limit grooves are provided on the upper surface of the material unloading inclined plate, a plurality of fixed blocks are fixedly connected to the front and rear sides of the material unloading inclined plate, adjacent surfaces of the two groups of fixed blocks are rotatably connected with a rotating shaft, a swing block is fixedly connected to the outer arc surface of the rotating shaft, a spiral spring is fixedly connected to the side of the fixed block close to the swing block, a speed reduction belt is inserted into the outer surface of the limit groove, and the front and rear sides of the speed reduction belt are fixedly connected with the limit plates.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述螺纹杆远离矫平机外壳的一端固定连接有旋钮,所述矫平机外壳靠近螺纹杆处开设有螺纹通孔。A knob is fixedly connected to one end of the threaded rod away from the leveling machine housing, and a threaded through hole is provided near the threaded rod on the leveling machine housing.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述固定板远离螺纹杆的一侧开设有矩形凹槽,所述槽板远离螺纹杆的一侧开设有凹槽。A rectangular groove is formed on one side of the fixing plate away from the threaded rod, and a groove is formed on one side of the slot plate away from the threaded rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述阻尼杆设置有两组,且两组阻尼杆以槽板的中线为对称轴对称分布。The damping rods are provided in two groups, and the two groups of damping rods are symmetrically distributed with the center line of the slot plate as the symmetry axis.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述下料斜板的上表面开设有多组矩形凹槽,所述减速带的下表面固定连接有两组圆形固定柱。The upper surface of the material discharge inclined plate is provided with a plurality of groups of rectangular grooves, and the lower surface of the speed bump is fixedly connected with two groups of circular fixing columns.
所述涡卷弹簧远离固定块的一端与转动轴固定连接,两组所述固定块的相邻面均开设有圆柱形的凹槽。One end of the spiral spring away from the fixed block is fixedly connected to the rotating shaft, and adjacent surfaces of the two groups of fixed blocks are provided with cylindrical grooves.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述摆动块的外表面开设有多组齿状突起,所述限位板外表面开设有与摆动块外部齿状突起相对应的齿状凹槽。The outer surface of the swing block is provided with a plurality of groups of tooth-like protrusions, and the outer surface of the limit plate is provided with tooth-like grooves corresponding to the tooth-like protrusions on the outer side of the swing block.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型中,当钢板两侧接触到转动滚轴时,由于固定板呈倾斜状态使得钢板将会向输送辊的中心位置移动,同时当金属材料与固定板发生碰撞时,阻尼杆被挤压并阻碍固定板的运动,压缩弹簧因为自身的弹性使固定板复位,此时本装置有一定夹持力能够对钢板进行限位,从而使钢板在矫平过程中保持相对的稳定。1. In the utility model, when both sides of the steel plate contact the rotating rollers, the steel plate will move toward the center of the conveying roller due to the inclined state of the fixed plate. At the same time, when the metal material collides with the fixed plate, the damping rod is squeezed and hinders the movement of the fixed plate. The compression spring resets the fixed plate due to its own elasticity. At this time, the device has a certain clamping force to limit the steel plate, so that the steel plate remains relatively stable during the leveling process.
2、本实用新型中,当需要拆卸更换减速带时,推动摆动块使其与限位板相远离,并将减速带向上拔出,此时可以将下料斜板进行拆卸更换,更换完成以后先将限位柱与限位槽对应并插入,同时使摆动块与限位槽相对应啮合,从而完成对减速带的安装,从而使本装置在达到减速下料效果的同时能够较为便捷地更换减速带。2. In the utility model, when it is necessary to dismantle and replace the speed bump, push the swing block to move it away from the limit plate, and pull the speed bump upwards. At this time, the material discharging inclined plate can be dismantled and replaced. After the replacement is completed, the limit column is first aligned with the limit groove and inserted, and the swing block is meshed with the limit groove to complete the installation of the speed bump. This allows the device to achieve the effect of decelerating the material discharging and replace the speed bump more conveniently.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型钢板限位装置结构示意图;Figure 2 is a schematic structural diagram of a steel plate limiting device of the utility model;
图3为本实用新型下料斜板处结构示意图;Figure 3 is a schematic diagram of the structure of the inclined plate for unloading of the utility model;
图4为本实用新型摆动块处结构示意图;Figure 4 is a schematic diagram of the structure of the swing block of the utility model;
图5为本实用新型减速带处结构示意图;Figure 5 is a schematic diagram of the structure of the speed bump of the utility model;
图6为本实用新型压缩弹簧处结构示意图。FIG6 is a schematic diagram of the structure of the compression spring of the utility model.
图例说明:Legend:
1、矫平机外壳;2、输送辊;3、钢板限位装置;4、下料减速装置;301、螺纹杆;302、阻尼杆;303、固定板;304、槽板;305、转动滚轴;306、压缩弹簧;401、下料斜板;402、固定块;403、限位槽;404、涡卷弹簧;405、转动轴;406、摆动块;407、减速带;408、限位板。1. Leveling machine housing; 2. Conveying roller; 3. Steel plate limiting device; 4. Material unloading speed reduction device; 301. Threaded rod; 302. Damping rod; 303. Fixed plate; 304. Slot plate; 305. Rotating roller; 306. Compression spring; 401. Unloading inclined plate; 402. Fixed block; 403. Limiting groove; 404. Volute spring; 405. Rotating shaft; 406. Swinging block; 407. Speed reduction belt; 408. Limiting plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1和图2和图6,本实用新型提供的一种实施例:一种定位更加稳定的矫平机,包括矫平机外壳1,矫平机外壳1的内表面转动连接有输送辊2,该输送辊2能够向本装置内部输送待加工的金属材料,矫平机外壳1的内表面设置有钢板限位装置3,矫平机外壳1的右端设置有下料减速装置4;1, 2 and 6, the utility model provides an embodiment: a leveling machine with more stable positioning, including a leveling machine housing 1, the inner surface of the leveling machine housing 1 is rotatably connected with a conveying roller 2, the conveying roller 2 can convey the metal material to be processed into the device, the inner surface of the leveling machine housing 1 is provided with a steel plate limiting device 3, and the right end of the leveling machine housing 1 is provided with a material unloading deceleration device 4;
钢板限位装置3包括螺纹杆301,通过旋转螺纹杆301,从而能够带动固定板303远离或靠近矫平机外壳1,螺纹杆301靠近矫平机外壳1的一端转动连接有槽板304,槽板304远离螺纹杆301的一侧固定连接有阻尼杆302,该阻尼杆302在杆体受压缩过程中能够阻碍固定板303的运动,从而保证钢板限位装置3在与待加工金属材料的接触时的稳定性,阻尼杆302固定端固定连接有压缩弹簧306,由于压缩弹簧306本身具有一定弹性,能够在因外力发生形变后能够通过自身的弹性使固定板303复位,阻尼杆302远离槽板304的一侧固定连接有固定板303,该固定板303呈倾斜状态,固定板303远离阻尼杆302的一侧转动连接有转动滚轴305,该转动滚轴305接触待加工金属材料的两侧,能够减小转动滚轴305与待加工金属材料两者间的摩擦力。The steel plate limiting device 3 includes a threaded rod 301. By rotating the threaded rod 301, the fixed plate 303 can be driven away from or close to the leveling machine housing 1. The end of the threaded rod 301 close to the leveling machine housing 1 is rotatably connected to a slot plate 304. The side of the slot plate 304 away from the threaded rod 301 is fixedly connected to a damping rod 302. The damping rod 302 can hinder the movement of the fixed plate 303 during the compression of the rod body, thereby ensuring the stability of the steel plate limiting device 3 when it contacts the metal material to be processed. The fixed end of the damping rod 302 is fixed. A compression spring 306 is connected. Since the compression spring 306 itself has a certain elasticity, it can reset the fixed plate 303 through its own elasticity after being deformed by external force. The side of the damping rod 302 away from the slot plate 304 is fixedly connected to the fixed plate 303, and the fixed plate 303 is in an inclined state. The side of the fixed plate 303 away from the damping rod 302 is rotatably connected to a rotating roller 305. The rotating roller 305 contacts both sides of the metal material to be processed, which can reduce the friction between the rotating roller 305 and the metal material to be processed.
参照图3-图5,下料减速装置4包括下料斜板401,下料斜板401的上表面开设有多组限位槽403,该限位槽403用于容纳减速带407下表面的圆形固定柱,下料斜板401的前后两侧均固定连接有多组固定块402,两组固定块402的相邻面均开设有容纳转动轴405的凹槽,两组固定块402的相邻面转动连接有转动轴405,转动轴405的外弧面处固定连接有摆动块406,该摆动块406的下端开设有容纳转动轴405的通孔,固定块402靠近摆动块406的一侧固定连接有涡卷弹簧404,通过涡卷弹簧404自身的弹力能够使摆动块406在不受外力的情况下保持与限位板408啮合,限位槽403的外表面插接有减速带407,该减速带407能够使金属材料下料的滑动过程受到一定阻碍,使其运动速度减缓,减速带407的前后两侧均固定连接有限位板408,该限位板408内部开设有容纳摆动块406的齿状凹槽。3-5, the material unloading deceleration device 4 includes a material unloading inclined plate 401, and the upper surface of the material unloading inclined plate 401 is provided with a plurality of limit grooves 403, and the limit grooves 403 are used to accommodate the circular fixed columns on the lower surface of the deceleration belt 407. The front and rear sides of the material unloading inclined plate 401 are fixedly connected with a plurality of fixed blocks 402, and the adjacent surfaces of the two groups of fixed blocks 402 are provided with grooves for accommodating the rotating shaft 405. The adjacent surfaces of the two groups of fixed blocks 402 are rotatably connected with the rotating shaft 405, and the outer arc surface of the rotating shaft 405 is fixedly connected with a swing block 406, and the lower end of the swing block 406 is provided with a groove for accommodating the rotating shaft 405. The through hole of the rotating shaft 405 is received, and a spiral spring 404 is fixedly connected to one side of the fixed block 402 close to the swing block 406. The elastic force of the spiral spring 404 itself can keep the swing block 406 engaged with the limit plate 408 without external force. The outer surface of the limit groove 403 is plugged with a speed reduction belt 407, which can hinder the sliding process of the metal material feeding to a certain extent and slow down its movement speed. The front and rear sides of the speed reduction belt 407 are fixedly connected to the limit plate 408, and a toothed groove for accommodating the swing block 406 is opened inside the limit plate 408.
参照图2和图6,螺纹杆301远离矫平机外壳1的一端固定连接有旋钮,矫平机外壳1靠近螺纹杆301处开设有螺纹通孔,该螺纹通孔用于容纳螺纹杆301,固定板303远离螺纹杆301的一侧开设有矩形凹槽,该矩形凹槽用于容纳转动滚轴305,槽板304远离螺纹杆301的一侧开设有凹槽,该凹槽用于容纳阻尼杆302,阻尼杆302设置有两组,且两组阻尼杆302以槽板304的中线为对称轴对称分布。2 and 6 , a knob is fixedly connected to one end of the threaded rod 301 away from the leveling machine housing 1, a threaded through hole is provided near the threaded rod 301 of the leveling machine housing 1, the threaded through hole is used to accommodate the threaded rod 301, a rectangular groove is provided on the side of the fixed plate 303 away from the threaded rod 301, the rectangular groove is used to accommodate the rotating roller 305, and a groove is provided on the side of the slot plate 304 away from the threaded rod 301, the groove is used to accommodate the damping rod 302, and two groups of damping rods 302 are provided, and the two groups of damping rods 302 are symmetrically distributed with the center line of the slot plate 304 as the symmetry axis.
参照图3和图4和图5,下料斜板401的上表面开设有多组矩形凹槽,该矩形凹槽用于容纳减速带407,减速带407的下表面固定连接有两组圆形固定柱,该圆形固定柱的外径与限位槽403的内径相同从而保证两者间在接触时减速带407的稳固,涡卷弹簧404远离固定块402的一端与转动轴405固定连接,两组固定块402的相邻面均开设有圆柱形的凹槽,该圆柱形凹槽用于容纳转动轴405,摆动块406的外表面开设有多组齿状突起,限位板408外表面开设有与齿状突起相对应的齿状凹槽,该齿状突起使得摆动块406能够与限位板408内部的齿状凹槽啮合。Referring to Figures 3, 4 and 5, the upper surface of the unloading inclined plate 401 is provided with multiple groups of rectangular grooves, which are used to accommodate the speed bumps 407. The lower surface of the speed bumps 407 is fixedly connected with two groups of circular fixing columns, and the outer diameter of the circular fixing columns is the same as the inner diameter of the limiting groove 403, so as to ensure the stability of the speed bumps 407 when they are in contact. The end of the spiral spring 404 away from the fixed block 402 is fixedly connected to the rotating shaft 405. The adjacent surfaces of the two groups of fixed blocks 402 are provided with cylindrical grooves, which are used to accommodate the rotating shaft 405. The outer surface of the swing block 406 is provided with multiple groups of tooth-like protrusions, and the outer surface of the limiting plate 408 is provided with tooth-like grooves corresponding to the tooth-like protrusions, so that the swing block 406 can engage with the tooth-like grooves inside the limiting plate 408.
工作原理:在本装置自动送料时,通过旋转螺纹杆301使固定板303移动到合适的位置,同时待加工的金属材料通过输送辊2向本装置内部输送,当待加工的金属材料两侧接触到转动滚轴305时,金属材料被输送辊2向前运输,由于固定板303呈倾斜的状态,使得金属材料向输送辊2的中心位置移动并对正其方位,同时当金属材料与固定板303发生挤压碰撞时,阻尼杆302被挤压并阻碍固定板303的运动,同时挤压压缩弹簧306缓冲一定压力,此时压缩弹簧306因为自身的弹性使固定板303复位,此时本装置的两块固定板303具有一定夹持力能够对金属材料进行限位,从而使金属材料在矫平加工过程中保持相对的稳定。Working principle: When the device automatically feeds, the fixed plate 303 is moved to a suitable position by rotating the threaded rod 301, and the metal material to be processed is transported to the inside of the device through the conveying roller 2. When the two sides of the metal material to be processed contact the rotating roller 305, the metal material is transported forward by the conveying roller 2. Since the fixed plate 303 is in an inclined state, the metal material moves toward the center position of the conveying roller 2 and aligns its position. At the same time, when the metal material is squeezed and collides with the fixed plate 303, the damping rod 302 is squeezed and hinders the movement of the fixed plate 303, and the compression spring 306 is squeezed to buffer a certain pressure. At this time, the compression spring 306 resets the fixed plate 303 due to its own elasticity. At this time, the two fixed plates 303 of the device have a certain clamping force that can limit the metal material, thereby keeping the metal material relatively stable during the leveling process.
同时当金属材料下料时,金属材料由于自身重力向下料斜板401的低处滑动,当金属材料在滑动过程中接触到减速带407时,金属材料的滑动过程会受到阻碍,使其运动速度减缓,从而能够减小金属材料在转运储存过程中发生的碰撞冲击,当工作人员需要拆卸更换减速带407时,通过推动摆动块406使其与减速带407上的限位板408远离,并将减速带407向上拔出,此时可以直接将下料斜板401取出进行拆卸更换,更换完成以后先将减速带407下的限位柱与限位槽403对应并插入,同时使摆动块406与限位槽403相对应啮合,从而完成对减速带407的安装。At the same time, when the metal material is unloaded, the metal material slides to the lower part of the unloading inclined plate 401 due to its own gravity. When the metal material contacts the speed bump 407 during the sliding process, the sliding process of the metal material will be hindered, so that its movement speed will be slowed down, thereby reducing the collision impact of the metal material during the transportation and storage process. When the staff needs to disassemble and replace the speed bump 407, they push the swing block 406 to keep it away from the limit plate 408 on the speed bump 407, and pull the speed bump 407 upward. At this time, the unloading inclined plate 401 can be directly taken out for disassembly and replacement. After the replacement is completed, the limit column under the speed bump 407 is first aligned with the limit groove 403 and inserted, and at the same time, the swing block 406 is engaged with the limit groove 403 accordingly, thereby completing the installation of the speed bump 407.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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