CN221663156U - Multi-comb jacquard three-dimensional jacquard mesh - Google Patents
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Abstract
Description
技术领域Technical Field
本申请涉及经编网布技术领域,尤其是涉及的是一种多梳贾卡立体提花网布。The present application relates to the technical field of warp knitted mesh fabrics, and in particular to a multi-comb jacquard three-dimensional jacquard mesh fabric.
背景技术Background Art
三明治网布是一种双针床经编网布,由网孔表面,连接单丝,平布底面组成,因其立体网布的结构,很像西方的三明治汉堡,故取名为三明治网布。通常,网布面上的花纹图案采用贾卡提花制作,具有花样多变的优点,但是,由于该结构本身是以贾卡梳栉编织而成,网布面的线密度大,质地厚实,透气性差,层次感弱,性能和美观度仍需进一步提升。Sandwich mesh is a double needle bed warp knitted mesh, which consists of a mesh surface, connected monofilaments, and a flat cloth bottom. Because of its three-dimensional mesh structure, it is very similar to a western sandwich hamburger, so it is named sandwich mesh. Usually, the pattern on the mesh surface is made of jacquard jacquard, which has the advantage of varied patterns. However, since the structure itself is woven with jacquard bars, the mesh surface has a high line density, thick texture, poor air permeability, weak layering, and performance and aesthetics still need to be further improved.
此外,市场上的三明治网布多以平面、单色或双色面料花型设计为主,运用经编贾卡常规三针成圈原理编织一般织物结构,其具体缺点为:以平面为主,只能通过织物网孔大小,网孔形状,厚薄组织结构的变化来体现产品特性,缺乏立体外观的呈现。In addition, the sandwich mesh fabrics on the market are mostly flat, single-color or two-color fabric pattern designs, and use the conventional three-needle looping principle of warp knitting jacquard to weave general fabric structures. Their specific disadvantages are: they are mainly flat, and can only reflect product characteristics through changes in fabric mesh size, mesh shape, and thickness and thin organizational structure, and lack a three-dimensional appearance.
发明内容Summary of the invention
本申请的其他特征和优点将在随后的说明书中阐述,并且部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的目的和其他优点可通过说明书以及其他说明书附图中所特别指出的结构来实现和获得。Other features and advantages of the present application will be described in the following description, and partly become apparent from the description, or understood by practicing the present application. The purpose and other advantages of the present application can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.
本申请的目的在于克服上述不足,提供一种多梳贾卡立体提花网布。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,由不同的两把贾卡梳栉垫纱并走贾卡基本组织,从而编织出立体提花纹路,大大增强了网布的立体效果,也使得网布更加细腻与厚实,结构稳定性强。The purpose of this application is to overcome the above shortcomings and provide a multi-comb jacquard three-dimensional jacquard mesh. This application utilizes the high shrinkage of high-elastic yarn and the low shrinkage of low-elastic yarn, and uses two different jacquard combs to pad yarn and follow the jacquard basic structure to weave a three-dimensional jacquard pattern, which greatly enhances the three-dimensional effect of the mesh, and also makes the mesh more delicate and thick, with strong structural stability.
第一方面,本申请提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,网布本体包括面层、编织在面层下方的底层以及编织在面层与底层之间的连接层,面层编织有第一经编基本组织,底层编织有第二经编基本组织,连接层用于连接面层与底层;其中,面层或/和底层编织有立体提花纹路,立体提花纹路包括提花轮廓与提花凸起,提花轮廓由贾卡梳栉通过第二贾卡基本组织编织而成,提花凸起由贾卡梳栉通过第一贾卡基本组织编织而成,提花网布上提花凸起为第一区域,其余为第二区域,第一区域的厚度大于第二区域的厚度,第一区域内编织有提花或/和网眼,第二区域内编织有提花或/和网眼。In the first aspect, the present application provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer, a bottom layer woven below the surface layer, and a connecting layer woven between the surface layer and the bottom layer, the surface layer being woven with a first warp knitting basic structure, the bottom layer being woven with a second warp knitting basic structure, and the connecting layer being used to connect the surface layer and the bottom layer; wherein the surface layer or/and the bottom layer are woven with a three-dimensional jacquard pattern, the three-dimensional jacquard pattern comprising a jacquard contour and a jacquard protrusion, the jacquard contour being woven by a jacquard bar through a second jacquard basic structure, the jacquard protrusion being woven by a jacquard bar through a first jacquard basic structure, the jacquard protrusion being woven by a jacquard bar through a first jacquard basic structure, the jacquard protrusion on the jacquard mesh being a first area, and the rest being a second area, the thickness of the first area being greater than the thickness of the second area, the jacquard or/and mesh being woven in the first area, and the jacquard or/and mesh being woven in the second area.
本申请利用不同的两把贾卡梳栉垫纱并走贾卡基本组织,且配合色纱与功能性纱线,从而编织出立体提花纹路,大大增强了网布的立体效果,也使得网布更加细腻与厚实,结构稳定性强。The present application utilizes two different jacquard combs to pad yarns and follows the jacquard basic structure, and cooperates with colored yarns and functional yarns to weave a three-dimensional jacquard pattern, which greatly enhances the three-dimensional effect of the mesh, and also makes the mesh more delicate and thick, with strong structural stability.
在一些实施例中,提花轮廓采用高弹性纱线,提花凸起采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起、高弹纱编织出提花轮廓,在高弹纱高收缩率的作用下,提花轮廓进行收缩的同时,将提花凸起往外挤压,使得提花凸起的立体凸起感更强,从而增强了网布的立体效果。In some embodiments, the jacquard contour is made of high-elastic yarn, and the jacquard protrusion is made of low-elastic yarn. The present application utilizes the high shrinkage rate of high-elastic yarn and the low shrinkage rate of low-elastic yarn to weave jacquard protrusions with low-elastic yarn and weave jacquard contours with high-elastic yarn. Under the effect of the high shrinkage rate of high-elastic yarn, the jacquard contour shrinks while squeezing the jacquard protrusion outward, making the three-dimensional convexity of the jacquard protrusion stronger, thereby enhancing the three-dimensional effect of the mesh.
在一些实施例中,提花凸起内编织有网眼。本申请在提花凸起内编织有若干个网眼,大大提高了网布的透气性能。In some embodiments, meshes are woven in the jacquard protrusions. In the present application, a plurality of meshes are woven in the jacquard protrusions, which greatly improves the air permeability of the mesh.
在一些实施例中,提花凸起内编织有网眼,提花轮廓采用高弹性纱线,提花凸起采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起、高弹纱编织出提花轮廓,在高弹纱高收缩率的作用下,提花轮廓进行收缩的同时,将提花凸起往外挤压,使得提花凸起的立体凸起感更强,从而增强了网布的立体效果。且在提花凸起内编织有若干个网眼,大大提高了网布的透气性能。In some embodiments, mesh is woven inside the jacquard protrusion, the jacquard outline uses high elastic yarn, and the jacquard protrusion uses low elastic yarn. The present application utilizes the high shrinkage rate of high elastic yarn and the low shrinkage rate of low elastic yarn to weave jacquard protrusions with low elastic yarn and jacquard outlines with high elastic yarn. Under the action of the high shrinkage rate of high elastic yarn, the jacquard outline shrinks while squeezing the jacquard protrusion outward, making the three-dimensional convexity of the jacquard protrusion stronger, thereby enhancing the three-dimensional effect of the mesh. In addition, a number of meshes are woven inside the jacquard protrusion, which greatly improves the air permeability of the mesh.
在一些实施例中,底层编织有透气孔。本申请在底层编织有若干个透气孔,大大增强了网布的透气性。In some embodiments, the bottom layer is woven with air holes. The present application has a plurality of air holes woven in the bottom layer, which greatly enhances the air permeability of the mesh.
在一些实施例中,第一区域中的提花凸起为不同光泽、亮度的提花凸起,不同光泽、亮度的提花凸起包括透明凸、亮光凸、消光凸、无光凸或光泽度凸。In some embodiments, the jacquard protrusions in the first area are jacquard protrusions with different gloss and brightness, and the jacquard protrusions with different gloss and brightness include transparent protrusions, bright protrusions, matte protrusions, matte protrusions or glossiness protrusions.
在一些实施例中,第一贾卡基本组织为1-0/1-0/1-2/1-2//,基本组织在0-4中选择组合。In some embodiments, the first jacquard basic organization is 1-0/1-0/1-2/1-2//, and the basic organizations are selected in a combination of 0-4.
在一些实施例中,多梳贾卡立体提花网布编织时通过选择不同纱线的占比来调整提花网布的弹性值,纱线包括具有弹性属性的纱线和不具有弹性属性的纱线。本申请中所指的具有弹性属性的纱线其不限制纱线的材质、加工工艺、纱线结构,只要相应纱线满足可延伸或赋予网布弹力即可。常见的具有弹性属性的纱线如:氨纶包芯纱、半光环保低弹轻网纱、PTT纱线、生物基弹力纱线、PTT混纺纱、TPEE混纺纱等。In some embodiments, when weaving a multi-comb jacquard three-dimensional jacquard mesh, the elasticity value of the jacquard mesh is adjusted by selecting the proportion of different yarns, and the yarns include yarns with elastic properties and yarns without elastic properties. The yarns with elastic properties referred to in this application do not limit the material, processing technology, and yarn structure of the yarns, as long as the corresponding yarns meet the requirements of being extensible or giving elasticity to the mesh. Common yarns with elastic properties include: spandex core-spun yarn, semi-light environmentally friendly low-elastic light mesh yarn, PTT yarn, bio-based stretch yarn, PTT blended yarn, TPEE blended yarn, etc.
在一些实施例中,提花凸起分为若干个凸起区域,不同凸起区域的提花凸起的厚度不同,不同凸起区域相邻连续设置或间隔设置。In some embodiments, the jacquard protrusions are divided into a plurality of protrusion areas, the thicknesses of the jacquard protrusions in different protrusion areas are different, and the different protrusion areas are arranged adjacently and continuously or at intervals.
在一些实施例中,提花凸起至少包括两种颜色,且分为第一色提花凸起、第二色提花凸起,包含第一色提花凸起、第二色提花凸起的多梳贾卡立体提花网布通过至少三把贾卡梳栉编织而成。In some embodiments, the jacquard protrusions include at least two colors, and are divided into first color jacquard protrusions and second color jacquard protrusions. The multi-comb jacquard three-dimensional jacquard mesh fabric including the first color jacquard protrusions and the second color jacquard protrusions is woven by at least three jacquard combs.
在一些实施例中,凸起区域的厚度变化方向:由内向外逐渐增大或由外向内逐渐增大,厚度变化方向为横向或/和纵向。In some embodiments, the thickness of the raised area changes in a direction from the inside to the outside or from the outside to the inside, and the thickness changes in the horizontal direction or/and the vertical direction.
在一些实施例中,多梳贾卡立体提花网布制成鞋面,鞋面的鞋侧身、鞋口、鞋后跟位置选择至少一个位置编织设置具有弹性属性的纱线。In some embodiments, the upper is made of multi-comb jacquard three-dimensional mesh fabric, and at least one position of the shoe side, shoe opening, and shoe heel of the upper is selected to weave yarn with elastic properties.
在一些实施例中,多梳贾卡立体提花网布制成鞋面,鞋面通过选择纱线或/和基本组织结构定制弹性区域、非弹性区域。In some embodiments, the multi-comb jacquard three-dimensional jacquard mesh is made into an upper, and the elastic area and the inelastic area of the upper are customized by selecting yarns and/or basic tissue structures.
在一些实施例中,多梳贾卡立体提花网布制成鞋面,鞋面上通过提花凸起形成支撑骨架,支撑骨架由不具有弹性属性的纱线编织而成。In some embodiments, the upper is made of a multi-comb jacquard three-dimensional jacquard mesh fabric, and a support skeleton is formed on the upper by jacquard protrusions, and the support skeleton is woven from yarns that do not have elastic properties.
第二方面,本申请提供一种多梳贾卡立体提花网布的制备方法,包括选用双针床贾卡经编机进行网布编织,网布包括面层、编织在面层下方的底层、编织在面层与底层之间的连接层。面层至少采用一把地梳梳栉编织而成,地梳梳栉在前针床上垫纱且走第一经编基本组织;底层至少采用一把地梳梳栉编织而成,地梳梳栉在后针床上垫纱且走第二经编基本组织;连接层至少采用一把贾卡梳栉或一把地梳梳栉编织而成,贾卡梳栉在前后针床上垫纱;其中,面层或/和底层编织有立体提花纹路,立体提花纹路包括提花轮廓与提花凸起,提花轮廓至少采用一把贾卡梳栉编织而成,贾卡梳栉在前针床或/和后针床垫纱且走第一贾卡基本组织;提花凸起至少采用一把贾卡梳栉编织而成,贾卡梳栉在前针床或/和后针床上垫纱且走第二贾卡基本组织。In a second aspect, the present application provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising using a double-needle bed jacquard warp knitting machine to weave the mesh fabric, wherein the mesh fabric comprises a surface layer, a bottom layer woven under the surface layer, and a connecting layer woven between the surface layer and the bottom layer. The surface layer is woven with at least one ground comb bar, which pads yarn on the front needle bed and follows the first warp knitting basic structure; the bottom layer is woven with at least one ground comb bar, which pads yarn on the back needle bed and follows the second warp knitting basic structure; the connecting layer is woven with at least one jacquard comb bar or one ground comb bar, which pads yarn on the front and back needle beds; wherein the surface layer or/and the bottom layer are woven with three-dimensional jacquard patterns, the three-dimensional jacquard patterns include jacquard contours and jacquard protrusions, the jacquard contours are woven with at least one jacquard comb bar, which pads yarn on the front needle bed or/and the back needle bed and follows the first jacquard basic structure; the jacquard protrusions are woven with at least one jacquard comb bar, which pads yarn on the front needle bed or/and the back needle bed and follows the second jacquard basic structure.
本申请运用当前配备的双针床贾卡经编机编织的经编三明治网布,通过合理的工艺设计贾卡提花区域,充分利用弹性属性纱线和低弹性纱线或无弹性纱线的收缩比率独特性质与双针床贾卡经编机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能、外观纹理独特、立体效果佳的三明治网布。The present application utilizes the warp-knitted sandwich mesh fabric woven by the currently equipped double-needle-bar jacquard warp knitting machine, designs the jacquard pattern area through reasonable process, fully utilizes the unique properties of the shrinkage ratio of elastic yarns and low-elastic yarns or inelastic yarns and the unique advantages of the double-needle-bar jacquard warp knitting machine, combines the changes in the empty threading of the comb, and the use of precision-designed pattern design and chemical fiber yarn, to produce a high-performance sandwich mesh fabric with unique appearance texture and good three-dimensional effect.
在一些实施例中,第一贾卡基本组织为1-0/1-0/1-2/1-2//,基本组织在0-4中选择组合。In some embodiments, the first jacquard basic organization is 1-0/1-0/1-2/1-2//, and the basic organizations are selected in a combination of 0-4.
在一些实施例中,第二贾卡基本组织为1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//,基本组织在0-4中选择组合。In some embodiments, the second jacquard basic organization is 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//, and the basic organization is selected in a combination of 0-4.
本申请中,第一贾卡基本组织、第二贾卡基本组织不限于上述几种,以上述几种举例,基本组织选0-4任意组合搭配。In the present application, the first jacquard basic organization and the second jacquard basic organization are not limited to the above-mentioned ones. Taking the above-mentioned ones as examples, the basic organizations can be selected in any combination of 0-4.
通过采用上述的技术方案,本申请的有益效果是:By adopting the above technical solution, the beneficial effects of this application are:
本申请中的多梳贾卡立体提花网布可实现弹性定制化、提花凸起高度定制化、提花凸起区域任意设置提花结构及自由开孔、非提花凸起区域也可任意设置提花结构及自由开孔,如提花网布制为鞋面,极大丰富了鞋面样式性、功能性。The multi-comb jacquard three-dimensional jacquard mesh in the present application can realize elastic customization, jacquard protrusion height customization, arbitrarily set jacquard structure and free openings in the jacquard protrusion area, and arbitrarily set jacquard structure and free openings in the non-jacquard protrusion area. If the jacquard mesh is made into a shoe upper, it greatly enriches the style and functionality of the shoe upper.
本申请运用当前配备的双针床贾卡经编机编织的经编三明治网布,通过合理的工艺设计贾卡提花区域,充分利用功能性纱线的独特性质与双针床贾卡经编机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能、外观纹理独特、立体效果佳的三明治网布。This application uses the warp-knitted sandwich mesh woven by the currently equipped double-needle-bar jacquard warp knitting machine, designs the jacquard pattern area through reasonable process, makes full use of the unique properties of the functional yarn and the unique advantages of the double-needle-bar jacquard warp knitting machine, combines the changes in the empty threading of the comb, and the precise design of the pattern design and the use of chemical fiber yarn, to produce a high-performance sandwich mesh with unique appearance and texture and good three-dimensional effect.
本申请的三明治网布,由经编机一体编织而成的网布本体,网布本体包括面层、连接层以及底层,在面层或/和底层上编织有立体提花纹路,立体提花纹路包括提花轮廓与提花凸起,且在提花凸起内编织有若干个网眼,具有良好的透气性、抗褶皱性、保型性、细腻感强、立体感强等有益效果,网布整体独特的提花效果设计更加精美、质地轻薄,凸显提花纹路的层次美感,使得网布整体三维空间层次更加鲜明,利用特殊纱线的功能性效果更加突显层次感、立体感与科技感,突破了现在市场网布限制。The sandwich mesh of the present application is a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer, a connecting layer and a bottom layer, a three-dimensional jacquard pattern is woven on the surface layer and/or the bottom layer, the three-dimensional jacquard pattern comprises a jacquard outline and a jacquard protrusion, and a number of meshes are woven in the jacquard protrusion, and the mesh has the beneficial effects of good air permeability, wrinkle resistance, shape retention, strong delicacy, strong three-dimensional sense, etc. The overall unique jacquard effect design of the mesh is more exquisite and the texture is light and thin, highlighting the layered beauty of the jacquard pattern, making the overall three-dimensional spatial level of the mesh more distinct, and utilizing the functional effects of special yarns to further highlight the sense of layering, three-dimensional sense and technological sense, breaking through the limitations of mesh in the current market.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
无疑的,本申请的此类目的与其他目的在下文以多种附图与绘图来描述的较佳实施例细节说明后将变为更加显见。Undoubtedly, these and other objects of the present application will become more apparent after the following detailed description of the preferred embodiment described with various drawings and figures.
为让本申请的上述和其他目的、特征和优点能更明显易懂,下文特举一个或数个较佳实施例,并配合所示附图,作详细说明如下。In order to make the above and other purposes, features and advantages of the present application more obvious and understandable, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本申请的进一步理解,并且构成说明书的一部分,与本申请的实施例共同用于解释本申请,并不构成对本申请的限制。The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification. They are used together with the embodiments of the present application to explain the present application and do not constitute a limitation to the present application.
在附图中,相同的部件使用相同的附图标记,并且附图是示意性的,并不一定按照实际的比例绘制。In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一个或数个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据此类附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.
图1为本申请一些实施例的一种多梳贾卡立体提花网布的结构示意图;FIG1 is a schematic structural diagram of a multi-comb jacquard three-dimensional jacquard mesh fabric according to some embodiments of the present application;
图2为本申请一些实施例的一种多梳贾卡立体提花网布的结构示意图;FIG2 is a schematic structural diagram of a multi-comb jacquard three-dimensional jacquard mesh fabric according to some embodiments of the present application;
图3为本申请一些实施例的一种多梳贾卡立体提花网布的剖视图;FIG3 is a cross-sectional view of a multi-comb jacquard three-dimensional jacquard mesh fabric according to some embodiments of the present application;
图4为本申请一些实施例的一种多梳贾卡立体提花网布的剖视图;FIG4 is a cross-sectional view of a multi-comb jacquard three-dimensional jacquard mesh fabric according to some embodiments of the present application;
图5为本申请一些实施例的一种多梳贾卡立体提花网布的剖视图。FIG5 is a cross-sectional view of a multi-comb jacquard three-dimensional jacquard mesh fabric according to some embodiments of the present application.
主要附图标记说明:Description of main reference numerals:
1、面层;2、底层;21、透气孔;3、连接层;4、立体提花纹路;41、提花轮廓;42、提花凸起;421、网眼。1. Surface layer; 2. Bottom layer; 21. Breathable holes; 3. Connecting layer; 4. Three-dimensional jacquard pattern; 41. Jacquard outline; 42. Jacquard protrusion; 421. Mesh.
具体实施方式DETAILED DESCRIPTION
以下将结合附图及实施例来详细说明本申请的实施方式,借此对本申请如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本申请中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本申请的保护范围之内。The following will describe the implementation methods of the present application in detail in conjunction with the accompanying drawings and embodiments, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments in the present application and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present application.
同时,在以下说明中,处于解释的目的而阐述了许多具体细节,以提供对本申请实施例的彻底理解。然而,对本领域的技术人员来说显而易见的是,本申请可以不用这里的具体细节或者所描述的特定方式来实施。Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without the specific details or the specific manner described herein.
根据本申请的一些实施例,参照图1-图5,本申请提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,网布本体包括面层1、编织在面层1下方的底层2以及编织在面层1与底层2之间的连接层3,面层1编织有第一经编基本组织,底层2编织有第二经编基本组织,连接层3用于连接面层1与底层2;其中,面层1或/和底层2编织有立体提花纹路4,立体提花纹路4包括提花轮廓41与提花凸起42,提花轮廓41由贾卡梳栉通过第二贾卡基本组织编织而成,提花凸起42由贾卡梳栉通过第一贾卡基本组织编织而成,提花网布上提花凸起42为第一区域,其余为第二区域,第一区域的厚度大于第二区域的厚度,第一区域内编织有提花或/和网眼421,第二区域内编织有提花或/和网眼421。According to some embodiments of the present application, with reference to Figures 1 to 5, the present application provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2, the surface layer 1 is woven with a first warp knitting basic structure, the bottom layer 2 is woven with a second warp knitting basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2; wherein, the surface layer 1 or/and the bottom layer 2 are woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a jacquard bar through the second jacquard basic structure, the jacquard protrusion 42 is woven by a jacquard bar through the first jacquard basic structure, the jacquard protrusion 42 on the jacquard mesh is a first area, and the rest is a second area, the thickness of the first area is greater than the thickness of the second area, the jacquard or/and mesh 421 is woven in the first area, and the jacquard or/and mesh 421 is woven in the second area.
本申请利用不同的两把贾卡梳栉垫纱并走贾卡基本组织,且配合色纱与功能性纱线,从而编织出立体提花纹路4,大大增强了网布的立体效果,也使得网布更加细腻与厚实,结构稳定性强。The present application utilizes two different jacquard combs to pad yarns and follows the jacquard basic structure, and cooperates with colored yarns and functional yarns to weave a three-dimensional jacquard pattern 4, which greatly enhances the three-dimensional effect of the mesh, and also makes the mesh more delicate and thick, with strong structural stability.
根据本申请的一些实施例,可选地,该面层1编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41由贾卡梳栉通过第一贾卡基本组织编织而成,该提花凸起42由贾卡梳栉通过第二贾卡基本组织编织而成。本申请通过在面层1上编织了具有提花凸起42与提花轮廓41的立体提花纹路4,大大增加了网布表面的立体效果视觉感,美观性也得到很大的提升。According to some embodiments of the present application, optionally, the surface layer 1 is woven with a three-dimensional jacquard pattern 4, and the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42. The jacquard profile 41 is woven by a jacquard bar through a first jacquard basic organization, and the jacquard protrusion 42 is woven by a jacquard bar through a second jacquard basic organization. The present application greatly increases the visual sense of the three-dimensional effect of the mesh surface by weaving a three-dimensional jacquard pattern 4 with jacquard protrusions 42 and jacquard profiles 41 on the surface layer 1, and the aesthetics are also greatly improved.
根据本申请的一些实施例,可选地,该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41由贾卡梳栉通过第一贾卡基本组织编织而成,该提花凸起42由贾卡梳栉通过第二贾卡基本组织编织而成。本申请通过在底层2上编织了具有提花凸起42与提花轮廓41的立体提花纹路4,使得网布内表面具有立体凸起,当网布接触皮肤时,能够起到按摩的作用,而且网布内表面与皮肤只是部分接触,可以防止网布与皮肤完全接触后产生摩擦或粘附等现象的产生。According to some embodiments of the present application, the bottom layer 2 is optionally woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar through a first jacquard basic organization, and the jacquard protrusion 42 is woven by a jacquard bar through a second jacquard basic organization. The present application weaves a three-dimensional jacquard pattern 4 with jacquard protrusions 42 and a jacquard profile 41 on the bottom layer 2, so that the inner surface of the mesh has three-dimensional protrusions, and when the mesh contacts the skin, it can play a massage role, and the inner surface of the mesh is only partially in contact with the skin, which can prevent the occurrence of friction or adhesion after the mesh is fully in contact with the skin.
根据本申请的一些实施例,可选地,该面层1与该底层2均编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41由贾卡梳栉通过第一贾卡基本组织编织而成,该提花凸起42由贾卡梳栉通过第二贾卡基本组织编织而成。本申请通过在面层1与底层2的表面编织了立体提花纹路4,从而实现了网布双面具有凹凸感,进而实现了多种功能。According to some embodiments of the present application, optionally, the surface layer 1 and the bottom layer 2 are both woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar through a first jacquard basic organization, and the jacquard protrusion 42 is woven by a jacquard bar through a second jacquard basic organization. The present application achieves a concave-convex feeling on both sides of the mesh by weaving a three-dimensional jacquard pattern 4 on the surface of the surface layer 1 and the bottom layer 2, thereby achieving multiple functions.
根据本申请的一些实施例,可选的,提花轮廓41采用高弹性纱线,提花凸起42采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起42、高弹纱编织出提花轮廓41,在高弹纱高收缩率的作用下,提花轮廓41进行收缩的同时,将提花凸起42往外挤压,使得提花凸起42的立体凸起感更强,从而增强了网布的立体效果。According to some embodiments of the present application, the jacquard profile 41 is optionally made of high-elastic yarn, and the jacquard protrusion 42 is made of low-elastic yarn. The present application utilizes the high shrinkage rate of the high-elastic yarn and the low shrinkage rate of the low-elastic yarn to weave the jacquard protrusion 42 with the low-elastic yarn and the jacquard profile 41 with the high-elastic yarn. Under the effect of the high shrinkage rate of the high-elastic yarn, the jacquard profile 41 shrinks while squeezing the jacquard protrusion 42 outward, so that the three-dimensional convexity of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh.
高弹纱与低弹纱均属于弹力纱。弹力纱具有较高弹性伸长和快速回复能力的长丝纱或短纤纱,是膨体纱的一种。按弹性伸长大小可分为高弹纱与低弹纱。其中,高弹纱的弹性伸长约为30%-50%,用热塑性长丝通过热定形及假捻变形或刀边卷曲变形制得的长丝变形纱、氨纶弹性长丝与其他长丝复合制得的长丝纱以及经编行业使用的氨纶包芯纱或氨纶包覆纱,改性弹簧外观属性物理弹性纱线等;低弹纱的弹性伸长约为10%-30%,用高弹纱进行第二次热定形处理而得的长丝纱、用氨纶弹性长丝为芯丝制得的包芯纱以及混有弹性纤维的混纺短纤纱等。High-elastic yarn and low-elastic yarn are both elastic yarns. Elastic yarn is a filament yarn or staple yarn with high elastic elongation and rapid recovery ability, and is a kind of bulked yarn. According to the elastic elongation, it can be divided into high-elastic yarn and low-elastic yarn. Among them, the elastic elongation of high-elastic yarn is about 30%-50%, which is made of thermoplastic filaments through heat setting and false twist deformation or knife edge curling deformation. The filament yarn made of spandex elastic filaments and other filaments, as well as the spandex core-spun yarn or spandex covered yarn used in the warp knitting industry, modified spring appearance properties, physical elastic yarn, etc.; the elastic elongation of low-elastic yarn is about 10%-30%, which is made of high-elastic yarn The filament yarn is obtained by a second heat setting treatment, the core-spun yarn made of spandex elastic filaments as the core yarn, and the blended staple yarn mixed with elastic fibers.
根据本申请的一些实施例,可选的,提花凸起42内编织有网眼421。本申请在提花凸起42内编织有若干个网眼421,大大提高了网布的透气性能。According to some embodiments of the present application, optionally, meshes 421 are woven in the jacquard protrusions 42. In the present application, a plurality of meshes 421 are woven in the jacquard protrusions 42, which greatly improves the air permeability of the mesh.
根据本申请的一些实施例,可选的,提花凸起42内编织有网眼421,提花轮廓41采用高弹性纱线,提花凸起42采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起42、高弹纱编织出提花轮廓41,在高弹纱高收缩率的作用下,提花轮廓41进行收缩的同时,将提花凸起42往外挤压,使得提花凸起42的立体凸起感更强,从而增强了网布的立体效果。且在提花凸起42内编织有若干个网眼421,大大提高了网布的透气性能。According to some embodiments of the present application, optionally, meshes 421 are woven inside the jacquard protrusion 42, the jacquard outline 41 uses high elastic yarn, and the jacquard protrusion 42 uses low elastic yarn. The present application utilizes the high shrinkage rate of high elastic yarn and the low shrinkage rate of low elastic yarn, and weaves the jacquard protrusion 42 with low elastic yarn and the jacquard outline 41 with high elastic yarn. Under the action of the high shrinkage rate of high elastic yarn, the jacquard outline 41 shrinks while squeezing the jacquard protrusion 42 outward, so that the three-dimensional convexity of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh. In addition, a plurality of meshes 421 are woven inside the jacquard protrusion 42, which greatly improves the air permeability of the mesh.
根据本申请的一些实施例,可选的,底层2编织有透气孔21。本申请在底层2编织有若干个透气孔21,大大增强了网布的透气性。According to some embodiments of the present application, optionally, the bottom layer 2 is woven with air holes 21. The present application weaves a plurality of air holes 21 in the bottom layer 2, which greatly enhances the air permeability of the mesh.
根据本申请的一些实施例,可选的,第一区域中的提花凸起为不同光泽、亮度的提花凸起,不同光泽、亮度的提花凸起包括透明凸、亮光凸、消光凸、无光凸或光泽度凸。According to some embodiments of the present application, optionally, the jacquard protrusions in the first area are jacquard protrusions of different gloss and brightness, and the jacquard protrusions of different gloss and brightness include transparent protrusions, bright protrusions, matte protrusions, matte protrusions or glossiness protrusions.
根据本申请的一些实施例,可选的,第一贾卡基本组织为1-0/1-0/1-2/1-2//,基本组织在0-4中选择组合。According to some embodiments of the present application, optionally, the first jacquard basic organization is 1-0/1-0/1-2/1-2//, and the basic organization is selected in combination from 0-4.
根据本申请的一些实施例,可选地,多梳贾卡立体提花网布编织时通过选择不同纱线的占比来调整提花网布的弹性值,纱线包括具有弹性属性的纱线和不具有弹性属性的纱线。本申请中所指的具有弹性属性的纱线其不限制纱线的材质、加工工艺、纱线结构,只要相应纱线满足可延伸或赋予网布弹力即可。常见的具有弹性属性的纱线如:氨纶包芯纱、半光环保低弹轻网纱、PTT纱线、生物基弹力纱线、PTT混纺纱、TPEE混纺纱等。According to some embodiments of the present application, optionally, when weaving a multi-comb jacquard three-dimensional jacquard mesh, the elasticity value of the jacquard mesh is adjusted by selecting the proportion of different yarns, and the yarns include yarns with elastic properties and yarns without elastic properties. The yarns with elastic properties referred to in this application do not limit the material, processing technology, and yarn structure of the yarns, as long as the corresponding yarns meet the requirements of being extensible or giving elasticity to the mesh. Common yarns with elastic properties include: spandex core-spun yarn, semi-light environmentally friendly low-elastic light mesh yarn, PTT yarn, bio-based stretch yarn, PTT blended yarn, TPEE blended yarn, etc.
根据本申请的一些实施例,可选地,提花凸起42分为若干个凸起区域,不同凸起区域的提花凸起42的厚度不同,不同凸起区域相邻连续设置或间隔设置。According to some embodiments of the present application, optionally, the jacquard protrusion 42 is divided into a plurality of protrusion areas, the thickness of the jacquard protrusion 42 in different protrusion areas is different, and the different protrusion areas are arranged adjacently and continuously or at intervals.
根据本申请的一些实施例,可选地,提花凸起42至少包括两种颜色,且分为第一色提花凸起、第二色提花凸起,包含第一色提花凸起、第二色提花凸起的多梳贾卡立体提花网布通过至少三把贾卡梳栉编织而成。According to some embodiments of the present application, optionally, the jacquard protrusions 42 include at least two colors, and are divided into first color jacquard protrusions and second color jacquard protrusions. The multi-comb jacquard three-dimensional jacquard mesh fabric including the first color jacquard protrusions and the second color jacquard protrusions is woven by at least three jacquard combs.
根据本申请的一些实施例,可选地,凸起区域的厚度变化方向:由内向外逐渐增大或由外向内逐渐增大,厚度变化方向为横向或/和纵向。According to some embodiments of the present application, optionally, the thickness of the raised area changes in a direction that gradually increases from the inside to the outside or from the outside to the inside, and the thickness changes in the direction that is transverse or/and longitudinal.
根据本申请的一些实施例,可选地,多梳贾卡立体提花网布制成鞋面,鞋面的鞋侧身、鞋口、鞋后跟位置选择至少一个位置编织设置具有弹性属性的纱线。According to some embodiments of the present application, optionally, a multi-comb jacquard three-dimensional jacquard mesh fabric is used to make a shoe upper, and at least one position of the shoe side, shoe opening, and shoe heel of the shoe upper is selected to weave a yarn with elastic properties.
根据本申请的一些实施例,可选地,多梳贾卡立体提花网布制成鞋面,鞋面通过选择纱线或/和基本组织结构定制弹性区域、非弹性区域。According to some embodiments of the present application, optionally, a multi-comb jacquard three-dimensional jacquard mesh is used to make an upper, and the elastic area and the non-elastic area of the upper are customized by selecting yarns and/or basic tissue structures.
根据本申请的一些实施例,可选地,多梳贾卡立体提花网布制成鞋面,鞋面上通过提花凸起42形成支撑骨架,支撑骨架由不具有弹性属性的纱线编织而成。According to some embodiments of the present application, optionally, a multi-comb jacquard three-dimensional jacquard mesh is used to make a shoe upper, and a support skeleton is formed on the shoe upper by jacquard protrusions 42, and the support skeleton is woven from yarns that do not have elastic properties.
根据本申请的一些实施方式,本申请提供一种多梳贾卡立体提花网布及其制备方法,包括选用双针床贾卡经编机进行网布编织,网布包括面层1、编织在面层1下方的底层2、编织在面层1与底层2之间的连接层3。面层1至少采用一把地梳梳栉编织而成,地梳梳栉在前针床上垫纱且走第一经编基本组织;底层2至少采用一把地梳梳栉编织而成,地梳梳栉在后针床上垫纱且走第二经编基本组织;连接层3至少采用一把贾卡梳栉或一把地梳梳栉编织而成,贾卡梳栉在前后针床上垫纱;其中,面层1或/和底层2编织有立体提花纹路4,立体提花纹路4包括提花轮廓41与提花凸起42,提花轮廓41至少采用一把贾卡梳栉编织而成,贾卡梳栉在前针床或/和后针床垫纱且走第一贾卡基本组织;提花凸起42至少采用一把贾卡梳栉编织而成,贾卡梳栉在前针床或/和后针床上垫纱且走第二贾卡基本组织。According to some embodiments of the present application, the present application provides a multi-comb jacquard three-dimensional jacquard mesh cloth and a preparation method thereof, including selecting a double-needle bed jacquard warp knitting machine to weave the mesh cloth, the mesh cloth comprising a surface layer 1, a bottom layer 2 woven under the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with at least one ground comb bar, which pads yarn on the front needle bed and follows the first warp knitting basic structure; the bottom layer 2 is woven with at least one ground comb bar, which pads yarn on the back needle bed and follows the second warp knitting basic structure; the connecting layer 3 is woven with at least one jacquard comb bar or one ground comb bar, which pads yarn on the front and back needle beds; wherein the surface layer 1 or/and the bottom layer 2 are woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven with at least one jacquard comb bar, which pads yarn on the front needle bed or/and the back needle bed and follows the first jacquard basic structure; the jacquard protrusion 42 is woven with at least one jacquard comb bar, which pads yarn on the front needle bed or/and the back needle bed and follows the second jacquard basic structure.
本申请运用当前配备的双针床贾卡经编机编织的经编三明治网布,通过合理的工艺设计贾卡提花区域,充分利用弹性属性纱线和低弹性纱线或无弹性纱线的收缩比率独特性质与双针床贾卡经编机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能、外观纹理独特、立体效果佳的三明治网布。The present application utilizes the warp-knitted sandwich mesh fabric woven by the currently equipped double-needle-bar jacquard warp knitting machine, designs the jacquard pattern area through reasonable process, fully utilizes the unique properties of the shrinkage ratio of elastic yarns and low-elastic yarns or inelastic yarns and the unique advantages of the double-needle-bar jacquard warp knitting machine, combines the changes in the empty threading of the comb, and the use of precision-designed pattern design and chemical fiber yarn, to produce a high-performance sandwich mesh fabric with unique appearance texture and good three-dimensional effect.
根据本申请的一些实施例,可选地,该面层1编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床垫纱且走第一贾卡基本组织;该提花凸起42至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床上垫纱且走第二贾卡基本组织。本申请通过在面层1上编织了具有提花凸起42与提花轮廓41的立体提花纹路4,大大增加了网布表面的立体效果视觉感,美观性也得到很大的提升。According to some embodiments of the present application, the surface layer 1 is optionally woven with a three-dimensional jacquard pattern 4, and the three-dimensional jacquard pattern 4 includes a jacquard outline 41 and a jacquard protrusion 42. The jacquard outline 41 is woven with at least one jacquard comb bar, and the jacquard comb bar is placed on the front needle bed and follows the first jacquard basic organization; the jacquard protrusion 42 is woven with at least one jacquard comb bar, and the jacquard comb bar is placed on the front needle bed and follows the second jacquard basic organization. The present application greatly increases the visual sense of the three-dimensional effect of the mesh surface by weaving a three-dimensional jacquard pattern 4 with jacquard protrusions 42 and jacquard outlines 41 on the surface layer 1, and the aesthetics are also greatly improved.
根据本申请的一些实施例,可选地,该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41至少采用一把贾卡梳栉编织而成,该贾卡梳栉在后针床垫纱且走第一贾卡基本组织;该提花凸起42至少采用一把贾卡梳栉编织而成,该贾卡梳栉在后针床上垫纱且走第二贾卡基本组织。本申请通过在底层2上编织了具有提花凸起42与提花轮廓41的立体提花纹路4,使得网布内表面具有立体凸起,当网布接触皮肤时,能够起到按摩的作用,而且网布内表面与皮肤只是部分接触,可以防止网布与皮肤完全接触后产生摩擦或粘附等现象的产生。According to some embodiments of the present application, the bottom layer 2 is optionally woven with a three-dimensional jacquard pattern 4, and the three-dimensional jacquard pattern 4 includes a jacquard outline 41 and a jacquard protrusion 42. The jacquard outline 41 is woven with at least one jacquard bar, and the jacquard bar is placed on the back needle bed and uses the first jacquard basic organization; the jacquard protrusion 42 is woven with at least one jacquard bar, and the jacquard bar is placed on the back needle bed and uses the second jacquard basic organization. The present application weaves a three-dimensional jacquard pattern 4 with jacquard protrusions 42 and jacquard outline 41 on the bottom layer 2, so that the inner surface of the mesh has three-dimensional protrusions, which can play a massage role when the mesh contacts the skin, and the inner surface of the mesh is only partially in contact with the skin, which can prevent the occurrence of friction or adhesion after the mesh is fully in contact with the skin.
根据本申请的一些实施例,可选地,该面层1和该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床和后针床垫纱且走第一贾卡基本组织;该提花凸起42至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床和后针床上垫纱且走第二贾卡基本组织。本申请通过在面层1与底层2的表面编织了立体提花纹路4,从而实现了网布双面具有凹凸感,进而实现了多种功能。According to some embodiments of the present application, the surface layer 1 and the bottom layer 2 are optionally woven with a three-dimensional jacquard pattern 4, and the three-dimensional jacquard pattern 4 includes a jacquard outline 41 and a jacquard protrusion 42. The jacquard outline 41 is woven with at least one jacquard bar, and the jacquard bar pads yarn on the front needle bed and the back needle bed and follows the first jacquard basic organization; the jacquard protrusion 42 is woven with at least one jacquard bar, and the jacquard bar pads yarn on the front needle bed and the back needle bed and follows the second jacquard basic organization. The present application achieves a concave-convex feeling on both sides of the mesh by weaving a three-dimensional jacquard pattern 4 on the surface of the surface layer 1 and the bottom layer 2, thereby achieving multiple functions.
根据本申请的一些实施例,可选地,该提花轮廓41采用高弹性纱线,该提花凸起42采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起42、高弹纱编织出提花轮廓41,在高弹纱高收缩率的作用下,提花轮廓41进行收缩的同时,将提花凸起42往外挤压,使得提花凸起42的立体凸起感更强,从而增强了网布的立体效果。According to some embodiments of the present application, the jacquard profile 41 is optionally made of high-elastic yarn, and the jacquard protrusion 42 is made of low-elastic yarn. The present application utilizes the high shrinkage rate of the high-elastic yarn and the low shrinkage rate of the low-elastic yarn to weave the jacquard protrusion 42 with the low-elastic yarn and the jacquard profile 41 with the high-elastic yarn. Under the action of the high shrinkage rate of the high-elastic yarn, the jacquard profile 41 shrinks while squeezing the jacquard protrusion 42 outward, so that the three-dimensional convexity of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh.
高弹纱与低弹纱均属于弹力纱。弹力纱具有较高弹性伸长和快速回复能力的长丝纱或短纤纱,是膨体纱的一种。按弹性伸长大小可分为高弹纱与低弹纱。其中,高弹纱的弹性伸长约为30%-50%,用热塑性长丝通过热定形及假捻变形或刀边卷曲变形制得的长丝变形纱、氨纶弹性长丝与其他长丝复合制得的长丝纱等;低弹纱的弹性伸长约为10%-30%,用高弹纱进行第二次热定形处理而得的长丝纱、用氨纶弹性长丝为芯丝制得的包芯纱以及混有弹性纤维的混纺短纤纱等。Both high-elastic yarn and low-elastic yarn belong to elastic yarn. Elastic yarn is a filament yarn or staple yarn with high elastic elongation and rapid recovery ability, and is a kind of bulked yarn. According to the elastic elongation, it can be divided into high-elastic yarn and low-elastic yarn. Among them, the elastic elongation of high-elastic yarn is about 30%-50%, which is made of thermoplastic filaments through heat setting and false twist deformation or knife edge curling deformation. The filament yarn is made of spandex elastic filaments and other filaments. The elastic elongation of low-elastic yarn is about 10%-30%, which is made of high-elastic yarn The filament yarn is obtained by a second heat setting treatment, the core-spun yarn is made of spandex elastic filaments as the core yarn, and the blended staple yarn mixed with elastic fibers.
根据本申请的一些实施例,可选地,该提花凸起42内编织有网眼421。本申请在提花凸起42内编织有若干个网眼421,大大提高了网布的透气性能。According to some embodiments of the present application, optionally, a mesh 421 is woven in the jacquard protrusion 42. The present application has a plurality of meshes 421 woven in the jacquard protrusion 42, which greatly improves the air permeability of the mesh.
根据本申请的一些实施例,可选地,该提花凸起42内编织有网眼421,该提花轮廓41采用高弹性纱线,该提花凸起42采用低弹性纱线。本申请利用高弹纱的高收缩率与低弹纱的低收缩率的特性,将低弹纱编织出提花凸起42、高弹纱编织出提花轮廓41,在高弹纱高收缩率的作用下,提花轮廓41进行收缩的同时,将提花凸起42往外挤压,使得提花凸起42的立体凸起感更强,从而增强了网布的立体效果。且在提花凸起42内编织有若干个网眼421,大大提高了网布的透气性能。According to some embodiments of the present application, optionally, meshes 421 are woven inside the jacquard protrusion 42, the jacquard outline 41 uses high elastic yarn, and the jacquard protrusion 42 uses low elastic yarn. The present application utilizes the high shrinkage rate of high elastic yarn and the low shrinkage rate of low elastic yarn to weave jacquard protrusion 42 with low elastic yarn and jacquard outline 41 with high elastic yarn. Under the action of the high shrinkage rate of high elastic yarn, the jacquard outline 41 shrinks while squeezing the jacquard protrusion 42 outward, so that the three-dimensional convexity of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh. In addition, a plurality of meshes 421 are woven inside the jacquard protrusion 42, which greatly improves the air permeability of the mesh.
根据本申请的一些实施例,可选地,该底层2编织有透气孔21。本申请在底层2编织有若干个透气孔21,大大增强了网布的透气性。According to some embodiments of the present application, optionally, the bottom layer 2 is woven with air holes 21. The present application weaves a plurality of air holes 21 in the bottom layer 2, which greatly enhances the air permeability of the mesh.
根据本申请的一些实施例,可选的,第一区域中的提花凸起为不同光泽、亮度的提花凸起,不同光泽、亮度的提花凸起包括透明凸、亮光凸、消光凸、无光凸或光泽度凸。According to some embodiments of the present application, optionally, the jacquard protrusions in the first area are jacquard protrusions of different gloss and brightness, and the jacquard protrusions of different gloss and brightness include transparent protrusions, bright protrusions, matte protrusions, matte protrusions or glossiness protrusions.
根据本申请的一些实施例,可选的,第一贾卡基本组织为1-0/1-0/1-2/1-2//,基本组织在0-4中选择组合。According to some embodiments of the present application, optionally, the first jacquard basic organization is 1-0/1-0/1-2/1-2//, and the basic organization is selected in combination from 0-4.
根据本申请的一些实施例,可选的,第二贾卡基本组织为1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//,基本组织在0-4中选择组合。According to some embodiments of the present application, optionally, the second jacquard basic organization is 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//, and the basic organization is selected in a combination from 0-4.
本申请中,第一贾卡基本组织、第二贾卡基本组织不限于上述几种,仅以上述几种举例,基本组织选0-4任意组合搭配。In the present application, the first jacquard basic organization and the second jacquard basic organization are not limited to the above-mentioned ones, and the above-mentioned ones are only taken as examples, and the basic organizations can be selected from 0 to 4 in any combination.
根据本申请的一些实施方式,本申请提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,该网布本体包括面层1、编织在该面层1下方的底层2以及编织在该面层1与该底层2之间的连接层3。该面层1编织有第一经编基本组织,该底层2编织有第二经编基本组织,该连接层3用于连接该面层1与该底层2。其中,该面层1编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41采用高弹纱由贾卡梳栉通过第一贾卡基本组织1-0/1-0/1-2/1-2//编织而成,该提花凸起42采用低弹纱由贾卡梳栉通过第二贾卡基本组织1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//编织而成。According to some embodiments of the present application, the present application provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp knitting basic structure, the bottom layer 2 is woven with a second warp knitting basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. Among them, the surface layer 1 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar using a high-elastic yarn through a first jacquard basic structure 1-0/1-0/1-2/1-2//, and the jacquard protrusion 42 is woven by a jacquard bar using a low-elastic yarn through a second jacquard basic structure 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//.
根据本申请的一些实施方式,本申请提供了一种多梳贾卡立体提花网布的制备方法,包括选用双针床贾卡经编机进行网布编织,该网布包括面层1、编织在该面层1下方的底层2、编织在该面层1与该底层2之间的连接层3。该面层1至少采用一把地梳梳栉编织而成,该地梳梳栉在前针床上垫纱且走第一经编基本组织;该底层2至少采用一把地梳梳栉编织而成,该地梳梳栉在后针床上垫纱且走第二经编基本组织;该连接层3至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前后针床上垫纱;其中,该面层1或/和该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床或/和后针床垫纱且走第一贾卡基本组织;该提花凸起42至少采用一把贾卡梳栉编织而成,该贾卡梳栉在前针床或/和后针床上垫纱且走第二贾卡基本组织。According to some embodiments of the present application, the present application provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh cloth, including selecting a double-needle bed jacquard warp knitting machine to weave the mesh cloth, the mesh cloth comprising a surface layer 1, a bottom layer 2 woven under the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with at least one ground comb bar, which pads yarn on the front needle bed and follows the first warp knitting basic structure; the bottom layer 2 is woven with at least one ground comb bar, which pads yarn on the back needle bed and follows the second warp knitting basic structure; the connecting layer 3 is woven with at least one jacquard comb bar, which pads yarn on the front and back needle beds; wherein the surface layer 1 and/or the bottom layer 2 are woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven with at least one jacquard comb bar, which pads yarn on the front needle bed and/or the back needle bed and follows the first jacquard basic structure; the jacquard protrusion 42 is woven with at least one jacquard comb bar, which pads yarn on the front needle bed and/or the back needle bed and follows the second jacquard basic structure.
实施例1Example 1
本实施例提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,该网布本体包括面层1、编织在该面层1下方的底层2以及编织在该面层1与该底层2之间的连接层3。该面层1编织有第一经编基本组织,该底层2编织有第二经编基本组织,该连接层3用于连接该面层1与该底层2。其中,该面层1编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41采用高弹纱由贾卡梳栉通过第二贾卡基本组织1-0/1-0/1-2/1-2//编织而成,该提花凸起42采用低弹纱由贾卡梳栉通过第一贾卡基本组织1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//编织而成。The present embodiment provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body integrally woven by a warp knitting machine, the mesh body comprising a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp knitting basic structure, the bottom layer 2 is woven with a second warp knitting basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar using a high-elastic yarn through a second jacquard basic structure 1-0/1-0/1-2/1-2//, and the jacquard protrusion 42 is woven by a jacquard bar using a low-elastic yarn through a first jacquard basic structure 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//.
实施例2Example 2
本实施例提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,该网布本体包括面层1、编织在该面层1下方的底层2以及编织在该面层1与该底层2之间的连接层3。该面层1编织有第一经编基本组织,该底层2编织有第二经编基本组织,该连接层3用于连接该面层1与该底层2。其中,该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41采用高弹纱由贾卡梳栉通过第二贾卡基本组织1-0/1-0/1-2/1-2//编织而成,该提花凸起42采用低弹纱由贾卡梳栉通过第一贾卡基本组织1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//编织而成。The present embodiment provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp knitting basic structure, the bottom layer 2 is woven with a second warp knitting basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The bottom layer 2 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar using a high-elastic yarn through a second jacquard basic structure 1-0/1-0/1-2/1-2//, and the jacquard protrusion 42 is woven by a jacquard bar using a low-elastic yarn through a first jacquard basic structure 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//.
实施例3Example 3
本实施例提供了一种多梳贾卡立体提花网布,包括由经编机一体编织而成的网布本体,该网布本体包括面层1、编织在该面层1下方的底层2以及编织在该面层1与该底层2之间的连接层3。该面层1编织有第一经编基本组织,该底层2编织有第二经编基本组织,该连接层3用于连接该面层1与该底层2。其中,该面层1和该底层2编织有立体提花纹路4,该立体提花纹路4包括提花轮廓41与提花凸起42,该提花轮廓41采用高弹纱由贾卡梳栉通过第二贾卡基本组织1-0/1-0/1-2/1-2//编织而成,该提花凸起42采用低弹纱由贾卡梳栉通过第一贾卡基本组织1-0/1-1/1-2/1-1//或1-1/1-2/1-1/1-0//编织而成。The present embodiment provides a multi-comb jacquard three-dimensional jacquard mesh, comprising a mesh body woven integrally by a warp knitting machine, the mesh body comprising a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp knitting basic structure, the bottom layer 2 is woven with a second warp knitting basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The surface layer 1 and the bottom layer 2 are woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard profile 41 and a jacquard protrusion 42, the jacquard profile 41 is woven by a jacquard bar using a high-elastic yarn through a second jacquard basic structure 1-0/1-0/1-2/1-2//, and the jacquard protrusion 42 is woven by a jacquard bar using a low-elastic yarn through a first jacquard basic structure 1-0/1-1/1-2/1-1// or 1-1/1-2/1-1/1-0//.
在实施例1或实施例2或实施例3的基础上,还包括:多梳贾卡立体提花网布编织时通过选择不同纱线的占比来调整提花网布的弹性值,纱线包括具有弹性属性的纱线和不具有弹性属性的纱线。本申请中所指的具有弹性属性的纱线其不限制纱线的材质、加工工艺、纱线结构,只要相应纱线满足可延伸或赋予网布弹力即可。常见的纱线如:氨纶包芯纱、半光环保低弹轻网纱、PTT纱线、生物基弹力纱线、PTT混纺纱、TPEE混纺纱等。On the basis of Example 1 or Example 2 or Example 3, it also includes: when weaving the multi-comb jacquard three-dimensional jacquard mesh, the elastic value of the jacquard mesh is adjusted by selecting the proportion of different yarns, and the yarns include yarns with elastic properties and yarns without elastic properties. The yarn with elastic properties referred to in this application does not limit the material, processing technology, and yarn structure of the yarn, as long as the corresponding yarn can be extended or give the mesh elasticity. Common yarns include: spandex core-spun yarn, semi-light environmentally friendly low-elastic light mesh yarn, PTT yarn, bio-based stretch yarn, PTT blended yarn, TPEE blended yarn, etc.
可选的,提花凸起42分为若干个凸起区域,不同凸起区域的提花凸起42的厚度不同,不同凸起区域相邻连续设置或间隔设置。Optionally, the jacquard protrusion 42 is divided into a plurality of protrusion areas, the thickness of the jacquard protrusion 42 in different protrusion areas is different, and the different protrusion areas are arranged adjacently and continuously or at intervals.
可选的,提花凸起42至少包括两种颜色,且分为第一色提花凸起、第二色提花凸起,包含第一色提花凸起、第二色提花凸起的多梳贾卡立体提花网布通过至少三把贾卡梳栉编织而成。Optionally, the jacquard protrusions 42 include at least two colors, and are divided into first color jacquard protrusions and second color jacquard protrusions. The multi-comb jacquard three-dimensional jacquard mesh fabric including the first color jacquard protrusions and the second color jacquard protrusions is woven by at least three jacquard combs.
可选的,凸起区域的厚度变化方向:由内向外逐渐增大或由外向内逐渐增大,厚度变化方向为横向或/和纵向。Optionally, the thickness of the raised area changes in a direction from inside to outside or from outside to inside, and the thickness changes in the transverse direction and/or longitudinal direction.
可选的,多梳贾卡立体提花网布制成鞋面,鞋面的鞋侧身、鞋口、鞋后跟位置选择至少一个位置编织设置具有弹性属性的纱线。Optionally, the upper is made of a multi-comb jacquard three-dimensional jacquard mesh fabric, and at least one position of the shoe side, shoe opening, and shoe heel of the upper is selected to weave a yarn with elastic properties.
可选的,多梳贾卡立体提花网布制成鞋面,鞋面通过选择纱线或/和基本组织结构定制弹性区域、非弹性区域。Optionally, the upper is made of a multi-comb jacquard three-dimensional jacquard mesh fabric, and the elastic area and non-elastic area of the upper are customized by selecting yarns and/or basic tissue structures.
可选的,多梳贾卡立体提花网布制成鞋面,鞋面上通过提花凸起42形成支撑骨架,支撑骨架由不具有弹性属性的纱线编织而成。Optionally, the upper is made of a multi-comb jacquard three-dimensional jacquard mesh fabric, and a support skeleton is formed on the upper by jacquard protrusions 42, and the support skeleton is woven from yarns without elastic properties.
可选的,第一区域中的提花凸起为不同光泽、亮度的提花凸起,不同光泽、亮度的提花凸起包括透明凸、亮光凸、消光凸、无光凸或光泽度凸。Optionally, the jacquard protrusions in the first area are jacquard protrusions with different gloss and brightness, and the jacquard protrusions with different gloss and brightness include transparent protrusions, bright protrusions, matte protrusions, matte protrusions or glossiness protrusions.
如图4所示,图4中给出了在面层1上设置提花凸起42的简易示图,具体为外侧的提花凸起42比内侧的提花凸起42更薄。如图5所示,图5给出了在面层1上设置提花凸起42的简易示图,具体为不同凸起区域的提花凸起42的厚度不同,不同凸起区域相邻间隔设置。As shown in Fig. 4, Fig. 4 shows a simplified diagram of providing jacquard protrusions 42 on the surface layer 1, specifically, the jacquard protrusions 42 on the outside are thinner than the jacquard protrusions 42 on the inside. As shown in Fig. 5, Fig. 5 shows a simplified diagram of providing jacquard protrusions 42 on the surface layer 1, specifically, the thickness of the jacquard protrusions 42 in different protrusion areas is different, and the different protrusion areas are arranged adjacently and spaced apart.
以多梳贾卡立体提花网布为鞋面面料为例,即鞋面面料整体的结构包括上述多梳贾卡立体提花网布中的结构,简称提花鞋面面料,如:提花鞋面面料上设置提花凸起42结构等。Taking the multi-comb jacquard three-dimensional jacquard mesh as the upper fabric as an example, the overall structure of the upper fabric includes the structure of the multi-comb jacquard three-dimensional jacquard mesh, referred to as the jacquard upper fabric, such as: the jacquard upper fabric is provided with a jacquard protrusion 42 structure.
下面以提花鞋面面料的应用方向举例,首先,可针对鞋面的不同区域进行弹性定制化,即可在鞋面的鞋侧身、鞋口、鞋后跟位置选择至少一个位置编织设置具有弹性属性的纱线,来改变相应位置鞋面的弹性属性;又或者,选择无弹性属性的纱线锁死相应区域的弹性,限制相应区域的弹性;又或者,在非上述指明的鞋面区域设置具有弹性属性的纱线或/和无弹性属性的纱线,用来满足生活日常、运动、防崴脚、替换原本鞋体包含的结构,其中,替换原本鞋体包含的结构包括在鞋后跟区域通过编织提花凸起42,替代原本鞋后跟的海绵;The following is an example of the application direction of jacquard upper fabrics. First, elastic customization can be performed for different areas of the upper, that is, yarn with elastic properties can be selected at least one position of the shoe side, shoe mouth, and shoe heel of the upper to change the elastic properties of the upper at the corresponding position; or, yarn with inelastic properties can be selected to lock the elasticity of the corresponding area and limit the elasticity of the corresponding area; or, yarn with elastic properties or/and yarn with inelastic properties can be set in the upper area not specified above to meet the needs of daily life, sports, sprain prevention, and replacement of the original structure contained in the shoe body, wherein the replacement of the original structure contained in the shoe body includes replacing the original sponge of the heel by weaving jacquard protrusions 42 in the heel area;
其次,可针对鞋面的提花凸起42高度定制化,一个鞋面面料可在多个位置设置提花凸起42,或者大面积设置提花凸起42,或者局部小面积设置提花凸起42,或者相同区域的提花凸起42连续变厚或薄,或者鞋面上不同区域的提花凸起42呈现层次的过渡,如:第一区域提花凸起422mm,第二区域提花凸起423mm,第三区域提花凸起425mm;Secondly, the jacquard protrusions 42 of the upper can be highly customized. The jacquard protrusions 42 can be set at multiple positions of one upper fabric, or the jacquard protrusions 42 can be set in a large area, or the jacquard protrusions 42 can be set in a small area, or the jacquard protrusions 42 in the same area can be continuously thickened or thinned, or the jacquard protrusions 42 in different areas of the upper can present a layered transition, such as: the jacquard protrusions 422mm in the first area, the jacquard protrusions 423mm in the second area, and the jacquard protrusions 425mm in the third area;
最后,可针对鞋面上非提花凸起的位置定制编织花纹、格纹等提花结构,又或者底面不开孔,规律开孔,定制开孔;其中定制开孔所开设的孔洞大小、长度、形状均可定制。Finally, the jacquard structures such as woven patterns and plaid patterns can be customized for the non-jacquard raised areas on the upper, or the bottom surface can have no holes, regular holes, or customized holes; the size, length, and shape of the holes opened by the customized holes can all be customized.
上述中,要实现定制开孔需通过至少三贾卡实现,而规律开孔通过二贾卡即可实现。In the above, customized opening needs to be achieved through at least three Jacquards, while regular opening can be achieved through two Jacquards.
下面举例六种提花鞋面面料,第一种,鞋面结构上包括:提花凸起42,在提花凸起42上开孔或/和不开孔,在鞋面上的非提花凸起位置设置花纹,选择性的在面层1、底层2设置相应结构,采用32针以上编织形成的鞋面更细腻;第二种,底层2不做孔,或规律做孔,面层1提花凸起42开孔或不开孔;第三种,鞋面上设置提花凸起42,提花凸起42上自由开孔或提花,非提花凸起部分也可提花或开孔;第四种,鞋面上的提花凸起42的后续逐渐改变,不限制提花凸起42的渐变方向,可以是左右两边同时向中间渐变,或者中间同时向左右两边渐变,或者上下两边同时向中间渐变,或者中间同时向上下两边渐变;渐变的方式可以是连续或不连续的;第五种,鞋面采用双色提花凸起42,以红、蓝两色提花凸起42为例,鞋面上可以有若干个红色提花凸起42和蓝色提花凸起42;第六种,鞋面上的提花凸起42设置有渐变提花,提起凸起上也可开孔,非提花凸起上自由开孔,底层2不自由开孔,底层2可规律开孔。上述六种提花鞋面面料中的第三种、第五种、第六种鞋面面料至少为三贾卡才能实现,其余鞋面面料,编织设备至少为双贾卡。Six types of jacquard upper fabrics are given as examples below. The first type has an upper structure comprising: a jacquard protrusion 42, with holes or/and no holes on the jacquard protrusion 42, and a pattern is set on the non-jacquard protrusion position on the upper, and a corresponding structure is selectively set on the surface layer 1 and the bottom layer 2, and the upper formed by knitting with more than 32 needles is more delicate; the second type has no holes or regular holes on the bottom layer 2, and the jacquard protrusion 42 of the surface layer 1 has holes or no holes; the third type has a jacquard protrusion 42 on the upper, and the jacquard protrusion 42 has free holes or jacquards, and the non-jacquard protrusion part can also be jacquard or holed; the fourth type has the jacquard protrusion 42 on the upper gradually change later, without limitation The gradient direction of the jacquard protrusion 42 can be from both sides to the middle at the same time, or from the middle to both sides at the same time, or from the upper and lower sides to the middle at the same time, or from the middle to the upper and lower sides at the same time; the gradient mode can be continuous or discontinuous; the fifth type, the upper adopts two-color jacquard protrusions 42, taking red and blue jacquard protrusions 42 as an example, there can be several red jacquard protrusions 42 and blue jacquard protrusions 42 on the upper; the sixth type, the jacquard protrusions 42 on the upper are provided with gradient jacquards, holes can also be opened on the raised protrusions, holes can be opened freely on the non-jacquard protrusions, the bottom layer 2 cannot be opened freely, and the bottom layer 2 can be opened regularly. The third, fifth, and sixth types of the above six types of jacquard upper fabrics can only be realized by at least three jacquards, and the other upper fabrics, the weaving equipment is at least double jacquard.
实施例4Example 4
本实施例提供了一种多梳贾卡立体提花网布的制备方法,包括:This embodiment provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising:
S1.梳栉设置步骤S1. Guide bar setting steps
选用双针床高速双贾卡机进行编织,双针床高速双贾卡机进行编织至少具有8把梳栉,8把梳栉从前针床至后针床依次设有地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2、地梳梳栉GB7、地梳梳栉GB8。A double needle bed high-speed double jacquard machine is selected for knitting. The double needle bed high-speed double jacquard machine has at least 8 comb bars for knitting. The 8 comb bars are sequentially provided with ground comb bar GB1, ground comb bar GB2, jacquard comb bar JK1.1, jacquard comb bar JK1.2, jacquard comb bar JK2.1, jacquard comb bar JK2.2, ground comb bar GB7 and ground comb bar GB8 from the front needle bed to the rear needle bed.
S2.整经步骤S2. Warping step
地梳梳栉GB1整经P-DTY75D/36F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY75D/36F半光环保低弹轻网(recycle)含量占10.299%%;Ground comb bar GB1 warping P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 512 yarns, and the content of P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 10.299%%;
地梳梳栉GB2整经P-DT30D/1F环保单丝半光纱线6个盘头每个盘头512根纱,P-DT30D/1F环保单丝半光纱线含量占10.4731%;Ground comb bar GB2 warping P-DT30D/1F environmentally friendly monofilament semi-bright yarn 6 warps, each warp has 512 yarns, and the content of P-DT30D/1F environmentally friendly monofilament semi-bright yarn accounts for 10.4731%;
贾卡梳栉JK1.1整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占15.605%;Jacquard bar JK1.1 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 15.605%;
贾卡梳栉JK1.2整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占15.605%;Jacquard bar JK1.2 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 15.605%;
贾卡梳栉JK2.1整经SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线含量占10.333%;Jacquard bar JK2.1 warping SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn 6 discs, each disc has 256 yarns, and the content of SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn accounts for 10.333%;
贾卡梳栉JK2.2整经SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线含量占10.333%;Jacquard bar JK2.2 warping SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn 6 discs, each disc has 256 yarns, and the content of SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn accounts for 10.333%;
地梳梳栉GB7整经P-DTY75D/36F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY75D/36F半光环保低弹轻网(recycle)含量占10.611%;Ground comb bar GB7 warping P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 heads, each head has 512 yarns, and the content of P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 10.611%;
地梳梳栉GB8整经P-DTY75D/36F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY75D/36F半光环保低弹轻网(recycle)含量占12.481%。The ground comb bar GB8 warping P-DTY75D/36F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn has 6 discs, each with 512 yarns, and the content of P-DTY75D/36F semi-bright environmentally friendly low-elastic light mesh (recycle) accounts for 12.481%.
S3.穿纱步骤S3. Yarn threading steps
地梳梳栉GB1、地梳梳栉GB2均以满穿的方式在双针床高速双贾卡机上进行穿纱,贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2均以1穿1空的方式在双针床高速双贾卡机上进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以满穿的方式在双针床高速双贾卡机上进行穿纱;Ground comb bars GB1 and GB2 are threaded on the double needle bed high-speed double jacquard machine in a full threading manner, jacquard bars JK1.1, JK1.2, JK2.1 and JK2.2 are threaded on the double needle bed high-speed double jacquard machine in a 1 threading and 1 empty manner, and ground comb bars GB7 and GB8 are threaded on the double needle bed high-speed double jacquard machine in a full threading manner;
地梳梳栉GB1对应的齿轮送经量1650mm/腊克,地梳梳栉GB2对应的齿轮送经量5900mm/腊克,贾卡梳栉JK1.1对应的齿轮送经量2500mm/腊克,贾卡梳栉JK1.2对应的齿轮送经量2500mm/腊克,贾卡梳栉JK2.1对应的齿轮送经量2670mm/腊克,贾卡梳栉JK2.2对应的齿轮送经量2670mm/腊克,地梳梳栉GB7对应的齿轮送经量1700mm/腊克,地梳梳栉GB8对应的齿轮送经量2000mm/腊克。The gear warp let-off amount corresponding to the ground comb bar GB1 is 1650mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 5900mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.1 is 2500mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.2 is 2500mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.1 is 2670mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.2 is 2670mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB7 is 1700mm/lac, and the gear warp let-off amount corresponding to the ground comb bar GB8 is 2000mm/lac.
S4.编织步骤S4. Weaving steps
地梳梳栉GB1在前针床垫纱且走经编基本组织1-0/0-0/0-1/1-1//,地梳梳栉GB2在前针床垫纱且走经编基本组织1-0/0-1/1-0/0-1//,形成面层1;Ground comb bar GB1 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-0/0-1/1-1//, and ground comb bar GB2 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-1/1-0/0-1//, forming surface layer 1;
贾卡梳栉JK1.1、贾卡梳栉JK1.2均在前针床垫纱且走贾卡基本组织1-0/1-1/1-2/1-1//,形成提花凸起42;The jacquard bars JK1.1 and JK1.2 are both placed on the front needle mattress yarn and follow the jacquard basic structure 1-0/1-1/1-2/1-1//, forming a jacquard protrusion 42;
贾卡梳栉JK2.1、贾卡梳栉JK2.2均在前针床和后针床垫纱且走贾卡基本组织1-0/1-0/1-2/1-2//,形成提花轮廓41;The jacquard bars JK2.1 and JK2.2 are both placed on the front needle bed and the back needle bed and follow the jacquard basic structure 1-0/1-0/1-2/1-2//, forming a jacquard outline 41;
地梳梳栉GB7在后针床垫纱且走经编基本组织1-1/0-1/1-1/2-1//,地梳梳栉GB8在后针床垫纱且走经编基本组织2-2/3-2/1-1/0-1//,形成底层2。The ground comb bar GB7 is on the back needle mattress yarn and runs the warp knitting basic organization 1-1/0-1/1-1/2-1//, and the ground comb bar GB8 is on the back needle mattress yarn and runs the warp knitting basic organization 2-2/3-2/1-1/0-1//, forming the bottom layer 2.
实施例5Example 5
本实施例提供了一种多梳贾卡立体提花网布的制备方法,包括:This embodiment provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising:
S1.梳栉设置步骤S1. Guide bar setting steps
选用双针床高速双贾卡机进行编织,双针床高速双贾卡机进行编织至少具有8把梳栉,8把梳栉从前针床至后针床依次设有地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2、地梳梳栉GB7、地梳梳栉GB8。A double needle bed high-speed double jacquard machine is selected for knitting. The double needle bed high-speed double jacquard machine has at least 8 comb bars for knitting. The 8 comb bars are sequentially provided with ground comb bar GB1, ground comb bar GB2, jacquard comb bar JK1.1, jacquard comb bar JK1.2, jacquard comb bar JK2.1, jacquard comb bar JK2.2, ground comb bar GB7 and ground comb bar GB8 from the front needle bed to the rear needle bed.
S2.整经步骤S2. Warping step
地梳梳栉GB1整经P-DTY75D/36F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY75D/36F半光环保低弹轻网(recycle)含量占8.913%;Ground comb bar GB1 warping P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 512 yarns, and the content of P-DTY75D/36F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 8.913%;
地梳梳栉GB2整经P-DT30D/1FCD环保单丝半光纱线6个盘头每个盘头512根纱,P-DT30D/1F环保单丝半光纱线含量占12.583%;Ground comb bar GB2 warping P-DT30D/1FCD environmentally friendly monofilament semi-bright yarn 6 warps, each warp has 512 yarns, and the content of P-DT30D/1F environmentally friendly monofilament semi-bright yarn accounts for 12.583%;
贾卡梳栉JK1.1整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占13.632%;Jacquard bar JK1.1 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 13.632%;
贾卡梳栉JK1.2整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占13.632%;Jacquard bar JK1.2 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 13.632%;
贾卡梳栉JK2.1整经SCY-70D/75D/36F CD高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F CD高弹氨纶包芯纱纱线含量占8.842%;Jacquard bar JK2.1 warping SCY-70D/75D/36F CD high elastic spandex core-spun yarn has 6 warps, each with 256 yarns, and the content of SCY-70D/70D/24F CD high elastic spandex core-spun yarn accounts for 8.842%;
贾卡梳栉JK2.2整经SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线含量占10.333%;Jacquard bar JK2.2 warping SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn 6 discs, each disc has 256 yarns, and the content of SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn accounts for 10.333%;
地梳梳栉GB7整经P-DTY200D/96F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY200D/96F半光环保低弹轻网(recycle)含量占16.778%;Ground bar GB7 warping P-DTY200D/96F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 heads, each head has 256 yarns, and the content of P-DTY200D/96F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 16.778%;
地梳梳栉GB8整经P-DTY200D/96F CD半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY200D/96F半光CD环保低弹轻网(recycle)含量占16.778%。Ground comb bar GB8 warping P-DTY200D/96F CD semi-gloss environmentally friendly low-elastic light mesh (recycle) yarn has 6 discs, each disc has 256 yarns, and the content of P-DTY200D/96F semi-gloss CD environmentally friendly low-elastic light mesh (recycle) accounts for 16.778%.
S3.穿纱步骤S3. Yarn threading steps
地梳梳栉GB1、地梳梳栉GB2均以满穿的方式在双针床高速双贾卡机上进行穿纱,贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2均以1穿1空的方式在双针床高速双贾卡机上进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以2穿2空的方式在双针床高速双贾卡机上进行穿纱;Ground comb bars GB1 and GB2 are threaded on the double needle bed high-speed double jacquard machine in a full threading mode, jacquard bars JK1.1, JK1.2, JK2.1 and JK2.2 are threaded on the double needle bed high-speed double jacquard machine in a 1 threading and 1 empty mode, and ground comb bars GB7 and GB8 are threaded on the double needle bed high-speed double jacquard machine in a 2 threading and 2 empty mode;
地梳梳栉GB1对应的齿轮送经量1700mm/腊克,地梳梳栉GB2对应的齿轮送经量6000mm/腊克,贾卡梳栉JK1.1对应的齿轮送经量2600mm/腊克,贾卡梳栉JK1.2对应的齿轮送经量2600mm/腊克,贾卡梳栉JK2.1对应的齿轮送经量2720mm/腊克,贾卡梳栉JK2.2对应的齿轮送经量2720mm/腊克,地梳梳栉GB7对应的齿轮送经量2400mm/腊克,地梳梳栉GB8对应的齿轮送经量2400mm/腊克。The gear warp let-off amount corresponding to the ground comb bar GB1 is 1700mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 6000mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.1 is 2600mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.2 is 2600mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.1 is 2720mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.2 is 2720mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB7 is 2400mm/lac, and the gear warp let-off amount corresponding to the ground comb bar GB8 is 2400mm/lac.
S4.编织步骤S4. Weaving steps
地梳梳栉GB1在前针床垫纱且走经编基本组织1-0/0-0/0-1/1-1//,地梳梳栉GB2在前针床垫纱且走经编基本组织1-0/0-1/1-0/0-1//,形成面层1;Ground comb bar GB1 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-0/0-1/1-1//, and ground comb bar GB2 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-1/1-0/0-1//, forming surface layer 1;
贾卡梳栉JK1.1、贾卡梳栉JK1.2均在前针床垫纱且走贾卡基本组织1-0/1-1/1-2/1-1//,形成提花凸起42;The jacquard bars JK1.1 and JK1.2 are both placed on the front needle mattress yarn and follow the jacquard basic structure 1-0/1-1/1-2/1-1//, forming a jacquard protrusion 42;
贾卡梳栉JK2.1、贾卡梳栉JK2.2均在前针床和后针床垫纱且走贾卡基本组织1-0/1-0/1-2/1-2//,形成提花轮廓41;The jacquard bars JK2.1 and JK2.2 are both placed on the front needle bed and the back needle bed and follow the jacquard basic structure 1-0/1-0/1-2/1-2//, forming a jacquard outline 41;
地梳梳栉GB7在后针床垫纱且走经编基本组织Ground bar GB7 is on the back needle bed yarn and runs the basic warp knitting structure
1-1/1-0/1-1/2-3/2-2/1-0/2-2/4-5/4-4/3-2/3-3/4-5//,地梳梳栉GB8在后针床垫纱且走经编基本组织2-2/4-5/4-4/3-2/3-3/4-5/3-3/1-0/1-1/2-3/2-2/1-0//,形成底层2。1-1/1-0/1-1/2-3/2-2/1-0/2-2/4-5/4-4/3-2/3-3/4-5//, the ground comb bar GB8 is on the back needle mattress yarn and runs the warp knitting basic structure 2-2/4-5/4-4/3-2/3-3/4-5/3-3/1-0/1-1/2-3/2-2/1-0//, forming the bottom layer 2.
实施例6Example 6
本实施例提供了一种多梳贾卡立体提花网布的制备方法,包括:This embodiment provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising:
S1.梳栉设置步骤S1. Guide bar setting steps
选用双针床高速三贾卡机进行编织,双针床高速三贾卡机进行编织至少具有9把梳栉,9把梳栉从前针床至后针床依次设有地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2、贾卡梳栉JK3.1、贾卡梳栉JK3.2、地梳梳栉GB9。A double needle bed high-speed three-jacquard machine is selected for knitting. The double needle bed high-speed three-jacquard machine has at least 9 combs for knitting. The 9 combs are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a jacquard comb bar JK1.1, a jacquard comb bar JK1.2, a jacquard comb bar JK2.1, a jacquard comb bar JK2.2, a jacquard comb bar JK3.1, a jacquard comb bar JK3.2, and a ground comb bar GB9 from the front needle bed to the rear needle bed.
S2.整经步骤S2. Warping step
地梳梳栉GB1整经P-DTY100D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY100D/48F半光环保低弹轻网(recycle)纱线含量占9.493%;Ground comb bar GB1 warping P-DTY100D/48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn 6 discs, each disc has 512 yarns, and the content of P-DTY100D/48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn accounts for 9.493%;
地梳梳栉GB2整经P-DT30D/1F环保单丝半光纱线6个盘头每个盘头512根纱,P-DT30D/1F环保单丝半光纱线含量占13.577%;Ground comb bar GB2 warping P-DT30D/1F environmentally friendly monofilament semi-bright yarn 6 warps, each warp has 512 yarns, and the content of P-DT30D/1F environmentally friendly monofilament semi-bright yarn accounts for 13.577%;
贾卡梳栉JK1.1整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占14.383%;Jacquard bar JK1.1 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 14.383%;
贾卡梳栉JK1.2整经P-DTY150D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头256根纱,P-DTY150D/48F半光环保低弹轻网(recycle)含量占14.383%;Jacquard bar JK1.2 warping P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) yarn 6 discs, each disc has 256 yarns, and the content of P-DTY150D/48F semi-bright environmentally friendly low-elastic light net (recycle) accounts for 14.383%;
贾卡梳栉JK2.1整经SCY-70D/75D/36F锦纶白高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线含量占9.524%;Jacquard bar JK2.1 warping SCY-70D/75D/36F nylon white high elastic spandex core-spun yarn 6 discs, each disc has 256 yarns, and the content of SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn accounts for 9.524%;
贾卡梳栉JK2.2整经SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线6个盘头每个盘头256根纱,SCY-70D/70D/24F锦纶白高弹氨纶包芯纱纱线含量占9.524%;Jacquard bar JK2.2 warping SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn 6 discs, each disc has 256 yarns, and the content of SCY-70D/70D/24F nylon white high elastic spandex core-spun yarn accounts for 9.524%;
贾卡梳栉JK3.1整经P-FDY150D/36F半光(可降解)纱线6个盘头每个盘头256根纱,P-FDY150D/36F半光(可降解)含量占7.847%;Jacquard bar JK3.1 warping P-FDY150D/36F semi-bright (degradable) yarn 6 discs, each disc has 256 yarns, and the content of P-FDY150D/36F semi-bright (degradable) accounts for 7.847%;
贾卡梳栉JK3.2整经P-FDY150D/36F半光(可降解)纱线6个盘头每个盘头256根纱,P-FDY150D/36F半光(可降解)含量占7.847%;Jacquard bar JK3.2 warping P-FDY150D/36F semi-bright (degradable) yarn 6 discs, each disc has 256 yarns, and the content of P-FDY150D/36F semi-bright (degradable) accounts for 7.847%;
地梳梳栉GB9整经P-DTY100D/48F半光环保低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY100D/48F半光环保低弹轻网(recycle)纱线含量占13.424%。The ground comb bar GB9 warping P-DTY100D/48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn has 6 warps, each warp has 512 yarns, and the content of P-DTY100D/48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn accounts for 13.424%.
S3.穿纱步骤S3. Yarn threading steps
地梳梳栉GB1、地梳梳栉GB2均以满穿的方式在双针床高速双贾卡机上进行穿纱,贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2、贾卡梳栉JK3.1、贾卡梳栉JK3.2均以1穿1空的方式在双针床高速双贾卡机上进行穿纱,地梳梳栉GB9以满穿的方式在双针床高速双贾卡机上进行穿纱;Ground comb bars GB1 and GB2 are threaded on the double needle bed high-speed double jacquard machine in a full threading manner, jacquard bars JK1.1, jacquard bars JK1.2, jacquard bars JK2.1, jacquard bars JK2.2, jacquard bars JK3.1 and jacquard bars JK3.2 are threaded on the double needle bed high-speed double jacquard machine in a 1 threading and 1 empty manner, and ground comb bar GB9 is threaded on the double needle bed high-speed double jacquard machine in a full threading manner;
地梳梳栉GB1对应的齿轮送经量1720mm/腊克,地梳梳栉GB2对应的齿轮送经量5900mm/腊克,贾卡梳栉JK1.1对应的齿轮送经量2500mm/腊克,贾卡梳栉JK1.2对应的齿轮送经量2500mm/腊克,贾卡梳栉JK2.1对应的齿轮送经量2670mm/腊克,贾卡梳栉JK2.2对应的齿轮送经量2670mm/腊克,贾卡梳栉JK3.1对应的齿轮送经量2200mm/腊克,贾卡梳栉JK3.2对应的齿轮送经量2200mm/腊克,地梳梳栉GB9对应的齿轮送经量1750mm/腊克。The gear warp let-off amount corresponding to the ground comb bar GB1 is 1720mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 5900mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.1 is 2500mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.2 is 2500mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.1 is 2670mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.2 is 2670mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK3.1 is 2200mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK3.2 is 2200mm/lac, and the gear warp let-off amount corresponding to the ground comb bar GB9 is 1750mm/lac.
S4.编织步骤S4. Weaving steps
地梳梳栉GB1在前针床垫纱且走经编基本组织1-0/0-0/0-1/1-1//,地梳梳栉GB2在前针床垫纱且走经编基本组织1-0/0-1/1-0/0-1//,形成面层1;Ground comb bar GB1 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-0/0-1/1-1//, and ground comb bar GB2 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-1/1-0/0-1//, forming surface layer 1;
贾卡梳栉JK1.1、贾卡梳栉JK1.2均在前针床垫纱且走贾卡基本组织1-0/1-1/1-2/1-1//,形成提花凸起42;The jacquard bars JK1.1 and JK1.2 are both placed on the front needle mattress yarn and follow the jacquard basic structure 1-0/1-1/1-2/1-1//, forming a jacquard protrusion 42;
贾卡梳栉JK2.1、贾卡梳栉JK2.2均在前针床和后针床垫纱且走贾卡基本组织1-0/1-0/1-2/1-2//,形成提花轮廓41;The jacquard bars JK2.1 and JK2.2 are both placed on the front needle bed and the back needle bed and follow the jacquard basic structure 1-0/1-0/1-2/1-2//, forming a jacquard outline 41;
贾卡梳栉JK3.1、贾卡梳栉JK3.2均在后针床垫纱且走贾卡基本组织1-1/1-2/1-1/1-0//,形成提花凸起42;The jacquard bars JK3.1 and JK3.2 are both placed on the back needle bed yarn and follow the jacquard basic structure 1-1/1-2/1-1/1-0//, forming a jacquard protrusion 42;
地梳梳栉GB9在后针床垫纱且走经编基本组织1-1/1-0/0-0/0-1//,形成底层2。The ground comb bar GB9 is placed on the back needle mattress yarn and runs the warp knitting basic structure 1-1/1-0/0-0/0-1// to form the bottom layer 2.
实施例7Example 7
本实施例提供了一种多梳贾卡立体提花网布的制备方法,包括:This embodiment provides a method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising:
S1.梳栉设置步骤S1. Guide bar setting steps
选用双针床高速双贾卡机进行编织,双针床高速双贾卡机进行编织至少具有8把梳栉,8把梳栉从前针床至后针床依次设有地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2、地梳梳栉GB7、地梳梳栉GB8。A double needle bed high-speed double jacquard machine is selected for knitting. The double needle bed high-speed double jacquard machine has at least 8 comb bars for knitting. The 8 comb bars are sequentially provided with ground comb bar GB1, ground comb bar GB2, jacquard comb bar JK1.1, jacquard comb bar JK1.2, jacquard comb bar JK2.1, jacquard comb bar JK2.2, ground comb bar GB7 and ground comb bar GB8 from the front needle bed to the rear needle bed.
S2.整经步骤S2. Warping step
地梳梳栉GB1整经P-DTY100D/48F半光低弹轻网(recycle)纱线6个盘头每个盘头512根纱,P-DTY100D/48F半光低弹轻网(recycle)含量占13.053%;Ground bar GB1 warping P-DTY100D/48F semi-bright low-elastic light net (recycle) yarn 6 heads, each head has 512 yarns, and the content of P-DTY100D/48F semi-bright low-elastic light net (recycle) accounts for 13.053%;
地梳梳栉GB2整经P-DT30D/1FCD单丝半光纱线6个盘头每个盘头512根纱,P-DT30D/1F单丝半光纱线含量占13.970%;Ground comb bar GB2 warping P-DT30D/1FCD monofilament semi-bright yarn 6 discs, each disc has 512 yarns, and the content of P-DT30D/1F monofilament semi-bright yarn accounts for 13.970%;
贾卡梳栉JK1.1整经P-DTY150D/48F半光低弹轻网段染纱(紫外光蓝/荧光黄/闪电红/柠檬绿)纱架纱线,1536根纱,P-DTY150D/48F半光低弹轻网段染纱(紫外光蓝/荧光黄/闪电红/柠檬绿)纱架纱线含量占14.658%;Jacquard bar JK1.1 warping P-DTY150D/48F semi-gloss low elastic light mesh segment dyed yarn (ultraviolet blue/fluorescent yellow/lightning red/lemon green) creel yarn, 1536 yarns, P-DTY150D/48F semi-gloss low elastic light mesh segment dyed yarn (ultraviolet blue/fluorescent yellow/lightning red/lemon green) creel yarn content accounts for 14.658%;
贾卡梳栉JK1.2整经P-DTY150D/48F半光低弹轻网段染纱(紫外光蓝/荧光黄/闪电红/柠檬绿)纱架纱线,1536根纱,P-DTY150D/48F半光低弹轻网段染纱(紫外光蓝/荧光黄/闪电红/柠檬绿)纱架纱线含量占14.658%;Jacquard bar JK1.2 warping P-DTY150D/48F semi-gloss low-elastic light mesh segment dyed yarn (ultraviolet blue/fluorescent yellow/lightning red/lemon green) creel yarn, 1536 yarns, P-DTY150D/48F semi-gloss low-elastic light mesh segment dyed yarn (ultraviolet blue/fluorescent yellow/lightning red/lemon green) creel yarn content accounts for 14.658%;
贾卡梳栉JK2.1整经SCY-70D/100D/48F幻彩高弹氨纶包覆纱纱架纱线,1536根纱,SCY-70D/100D/48F幻彩高弹氨纶包芯纱纱架纱线含量占10.631%;Jacquard bar JK2.1 warping SCY-70D/100D/48F fantasy color high elastic spandex covered yarn creel yarn, 1536 yarns, SCY-70D/100D/48F fantasy color high elastic spandex core-spun yarn creel yarn content accounts for 10.631%;
贾卡梳栉JK2.2整经SCY-70D/100D/48F幻彩白高弹氨纶包覆纱纱架纱线,1536根纱,SCY-70D/100D/48F幻彩高弹氨纶包覆纱纱架纱线含量占10.631%;Jacquard bar JK2.2 warping SCY-70D/100D/48F fantasy white high elastic spandex covered yarn creel yarn, 1536 yarns, SCY-70D/100D/48F fantasy white high elastic spandex covered yarn creel yarn content accounts for 10.631%;
地梳梳栉GB7整经TPEE-DT0.10/1F透明有光单丝(100D/1F)纱线6个盘头每个盘头387根纱,TPEE-DT0.10/1F透明有光单丝(100D/1F)含量占11.199%;Ground comb bar GB7 warping TPEE-DT0.10/1F transparent glossy monofilament (100D/1F) yarn has 6 warps, each with 387 yarns, and the content of TPEE-DT0.10/1F transparent glossy monofilament (100D/1F) accounts for 11.199%;
地梳梳栉GB8整经TPEE-DT0.10/1F透明有光单丝(100D/1F)纱线6个盘头每个盘头387根纱,TPEE-DT0.10/1F透明有光单丝(100D/1F)含量占11.199%。The ground comb bar GB8 warps TPEE-DT0.10/1F transparent glossy monofilament (100D/1F) yarn into 6 warps, each with 387 yarns, and the content of TPEE-DT0.10/1F transparent glossy monofilament (100D/1F) is 11.199%.
S3.穿纱步骤S3. Yarn threading steps
地梳梳栉GB1、地梳梳栉GB2均以满穿的方式在双针床高速双贾卡机上进行穿纱,贾卡梳栉JK1.1、贾卡梳栉JK1.2、贾卡梳栉JK2.1、贾卡梳栉JK2.2均以1穿1空的方式在双针床高速双贾卡机上进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以3穿1空的方式在双针床高速双贾卡机上进行穿纱;Ground comb bars GB1 and GB2 are threaded on the double needle bed high-speed double jacquard machine in a full threading mode, jacquard bars JK1.1, JK1.2, JK2.1 and JK2.2 are threaded on the double needle bed high-speed double jacquard machine in a 1 threading and 1 empty mode, and ground comb bars GB7 and GB8 are threaded on the double needle bed high-speed double jacquard machine in a 3 threading and 1 empty mode;
地梳梳栉GB1对应的齿轮送经量1850mm/腊克,地梳梳栉GB2对应的齿轮送经量6600mm/腊克,贾卡梳栉JK1.1对应的齿轮送经量2770mm/腊克,贾卡梳栉JK1.2对应的齿轮送经量2770mm/腊克,贾卡梳栉JK2.1对应的齿轮送经量2450mm/腊克,贾卡梳栉JK2.2对应的齿轮送经量2450mm/腊克,地梳梳栉GB7对应的齿轮送经量2100mm/腊克,地梳梳栉GB8对应的齿轮送经量2100mm/腊克。The gear warp let-off amount corresponding to the ground comb bar GB1 is 1850mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 6600mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.1 is 2770mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK1.2 is 2770mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.1 is 2450mm/lac, the gear warp let-off amount corresponding to the jacquard bar JK2.2 is 2450mm/lac, the gear warp let-off amount corresponding to the ground comb bar GB7 is 2100mm/lac, and the gear warp let-off amount corresponding to the ground comb bar GB8 is 2100mm/lac.
S4.编织步骤S4. Weaving steps
地梳梳栉GB1在前针床垫纱且走经编基本组织1-0/0-0/0-1/1-1//,地梳梳栉GB2在前针床垫纱且走经编基本组织1-0/0-1/1-0/0-1//,形成面层1;Ground comb bar GB1 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-0/0-1/1-1//, and ground comb bar GB2 is on the front needle mattress yarn and runs the warp knitting basic structure 1-0/0-1/1-0/0-1//, forming surface layer 1;
贾卡梳栉JK1.1、贾卡梳栉JK1.2均在前针床垫纱且走贾卡基本组织1-0/2-2/1-2/1-1//,形成提花凸起42;The jacquard bars JK1.1 and JK1.2 are both placed on the front needle mattress yarn and follow the jacquard basic structure 1-0/2-2/1-2/1-1//, forming a jacquard protrusion 42;
贾卡梳栉JK2.1、贾卡梳栉JK2.2均在前针床和后针床垫纱且走贾卡基本组织1-0/1-0/1-2/1-2//,形成提花轮廓41;The jacquard bars JK2.1 and JK2.2 are both placed on the front needle bed and the back needle bed and follow the jacquard basic structure 1-0/1-0/1-2/1-2//, forming a jacquard outline 41;
地梳梳栉GB7在后针床垫纱且走经编基本组织(1-1/1-0/1-1/1-2)*2/(2-2/3-4/3-3/3-2)*2//,地梳梳栉GB8在后针床垫纱且走经编基本组织(3-3/3-4/3-3/3-2)*2/Ground bar GB7 is on the back needle mattress yarn and runs the warp knitting basic structure (1-1/1-0/1-1/1-2)*2/(2-2/3-4/3-3/3-2)*2//, ground bar GB8 is on the back needle mattress yarn and runs the warp knitting basic structure (3-3/3-4/3-3/3-2)*2/
(1-1/1-0/1-1/1-2)*2//,形成底层2。(1-1/1-0/1-1/1-2)*2//, forming the bottom layer 2.
应该理解的是,本申请所公开的实施例不限于这里所公开的特定处理步骤或材料,而应当延伸到相关领域的普通技术人员所理解的此类特征的等同替代。还应当理解的是,在此使用的术语仅用于描述特定实施例的目的,而并不意味着限制。It should be understood that the embodiments disclosed in this application are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.
说明书中提到的“实施例”意指结合实施例描述的特定特征、或特性包括在本申请的至少一个实施例中。因此,说明书通篇各个地方出现的短语或“实施例”并不一定均指同一个实施例。The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present application. Therefore, phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
此外,所描述的特征或特性可以任何其他合适的方式结合到一个或多个实施例中。在上面的描述中,提供一些具体的细节,例如厚度、数量等,以提供对本发明的实施例的全面理解。然而,相关领域的技术人员将明白,本发明无需上述一个或多个具体的细节便可实现或者也可采用其他方法、组件、材料等实现。In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will understand that the present invention can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.
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