CN221389706U - Semi-automatic equipment of butterfly valve axle sleeve - Google Patents
Semi-automatic equipment of butterfly valve axle sleeve Download PDFInfo
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- CN221389706U CN221389706U CN202323233993.0U CN202323233993U CN221389706U CN 221389706 U CN221389706 U CN 221389706U CN 202323233993 U CN202323233993 U CN 202323233993U CN 221389706 U CN221389706 U CN 221389706U
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- positioning
- material taking
- shaft sleeve
- tool
- valve body
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- 239000000463 material Substances 0.000 claims abstract description 59
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The application provides a semi-automatic assembling device for a butterfly valve shaft sleeve, which comprises: the base is provided with a mounting hole for positioning the feeding and taking tool to move forward and backward; the vibration conveying device is used for accommodating a shaft sleeve to be assembled and transmitting vibration of the shaft sleeve to a material taking station of the positioning material taking tool; the positioning and material taking tooling is used for vertically switching between a positioning station and a shaft sleeve material taking station and between the shaft sleeve material taking station and an assembling station through the mounting holes; the clamping assembly is arranged on the base and is used for clamping and fastening the outer peripheral surface of the valve body; the positioning and material taking tool, the vibration conveying device and the clamping assembly are connected with an external controller. The application adopts a semi-automatic assembly scheme, can realize the efficient and convenient assembly of the shaft sleeve and the valve body, simplifies the operation steps, improves the assembly efficiency of the shaft sleeve, and ensures the quality stability of products.
Description
Technical Field
The application relates to the technical field of tooling equipment, in particular to semi-automatic assembling equipment for a butterfly valve shaft sleeve.
Background
When the shaft sleeve and the valve body are assembled, the valve body is usually placed on the installation table by an operator, then the shaft sleeve is aligned with the shaft hole on the valve body, and the shaft sleeve is correspondingly knocked into the shaft hole of the valve body by a steel rod; and rotating the valve body by 180 degrees, aligning the other shaft sleeve with the shaft hole, and knocking in the shaft hole by using a tool.
When the shaft sleeve and the valve body are assembled in the manual assembly mode, operators are required to overturn and carry the product, and because the shaft hole and the shaft sleeve are in interference fit, knocking and mounting are labor-consuming, labor intensity is high, and assembly efficiency is low. In addition, the two shaft sleeves have different sizes, but the appearance is not easy to distinguish, and the two shaft sleeves are extremely confusing, so that the two shaft sleeves are not assembled wrongly.
In view of this, how to design a high-efficiency and convenient butterfly valve shaft sleeve assembling device is a technical problem that needs to be solved by those skilled in the art.
Disclosure of utility model
The application provides semi-automatic assembling equipment for a butterfly valve shaft sleeve, which can realize efficient and convenient assembly of the shaft sleeve and a valve body, simplify operation steps, improve the assembling efficiency of the shaft sleeve and ensure the quality stability of products.
The application provides a semi-automatic assembling device for a butterfly valve shaft sleeve, which comprises:
The base is provided with a mounting hole for positioning the feeding and taking tool to move forward and backward;
The vibration conveying device is used for accommodating a shaft sleeve to be assembled and transmitting vibration of the shaft sleeve to a material taking station of the positioning material taking tool;
The positioning and material taking tooling is used for vertically switching between a positioning station and a shaft sleeve material taking station and between the shaft sleeve material taking station and an assembling station through the mounting holes;
the clamping assembly is arranged on the base and is used for clamping and fastening the outer peripheral surface of the valve body;
The positioning and material taking tool, the vibration conveying device and the clamping assembly are connected with an external controller.
In some embodiments, the vibration conveying device comprises two vibration plates and two conveying mechanisms respectively corresponding to the two vibration plates, wherein the two vibration plates respectively contain two types of shaft sleeves, and the conveying mechanisms are used for conveying the shaft sleeves in the vibration plates to the material taking station.
In some embodiments, the positioning and reclaiming tool comprises:
a tool seat;
the guide rail is vertically arranged on the tool seat and used for lifting the lifting device;
The fixture comprises a fixture body, a plurality of positioning blocks, a plurality of positioning bolts and a plurality of positioning bolts, wherein the two positioning bolts are oppositely distributed;
The tool body driving device is used for driving the two positioning blocks to open and close;
And the driving end of the lifting device is connected with the tool body and is used for driving the tool body to move up and down along the guide rail.
In some embodiments, the outer circumferential surfaces of the two positioning blocks are arc surfaces attached to the shaft hole of the valve body.
In some embodiments, the base includes a bottom plate and a valve body mount mounted to a top surface of the bottom plate for positioning a valve body.
In some embodiments, the clamping assembly includes left, right, front, and rear drive means disposed on the valve body mount, respectively; the left driving device, the right driving device, the front driving device and the rear driving device are in communication connection with a controller.
In some embodiments, the left drive, the right drive, the front drive, and the rear drive are all drive cylinders.
Before machining, an operator installs a valve body of the shaft sleeve to be assembled on a base, the shaft sleeve to be assembled is placed in a vibration conveying device, a positioning and material taking tool is inserted into a valve body shaft hole through a mounting hole in the middle of the valve body, the valve body shaft hole is positioned and lifted, a clamping assembly is clamped and fastened on the outer peripheral surface of the valve body, the positioning and material taking tool is withdrawn and descends to a table for automatic material taking, the material taking is carried out, the shaft sleeve is jacked into the valve body shaft hole, the clamping assembly is withdrawn, the valve body of the shaft sleeve to be assembled is transferred to the next procedure by the operator, and thus the semi-automatic assembly of the butterfly valve shaft sleeve is realized.
According to the semi-automatic assembly equipment for the butterfly valve shaft sleeve, provided by the utility model, an operator only needs to put the valve body on the base, and two shaft sleeves can be assembled on the valve body by using the equipment, so that the technical requirements and labor intensity of the operator are greatly reduced, the collision probability of the operator in the assembly process is reduced by adopting a semi-automatic assembly scheme, the quality stability of a product is ensured, the operation steps are simplified, and the assembly efficiency and the assembly accuracy of the shaft sleeve are improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic three-dimensional structure of semi-automatic assembly equipment for butterfly valve shaft sleeves provided by the application;
FIG. 2 is a schematic view of a three-dimensional structure of another angle of the semi-automatic assembly device for butterfly valve shaft sleeves provided by the application;
FIG. 3 is a schematic view of the three-dimensional structure of the tool body of FIGS. 1 and 2;
The device comprises a 1-base, a 2-vibration conveying device, a 3-positioning material taking tool, a 4-clamping assembly and a 5-valve body, wherein the base is provided with a first clamping part;
31-tool seat, 32-guide rail, 33-tool body, 41-front driving device, 42-rear driving device, 43-left driving device and 44-right driving device;
331-positioning block, 332-positioning column, 333-mounting column.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Referring to fig. 1 to 3, fig. 1 is a schematic three-dimensional structure diagram of a semi-automatic assembling device for butterfly valve shaft sleeves provided by the application; FIG. 2 is a schematic view of a three-dimensional structure of another angle of the semi-automatic assembly device for butterfly valve shaft sleeves provided by the application; fig. 3 is a schematic three-dimensional structure of the tool body of fig. 1 and 2.
The application provides semi-automatic assembling equipment for a butterfly valve shaft sleeve, which mainly comprises a base 1, a vibration conveying device 2, a positioning and material taking tool 3 and a clamping assembly 4. The base 1 is provided with a mounting hole, the mounting hole is preferably arranged in the middle of the base 1, and the mounting hole can be used for positioning the material taking tool 3 to move forwards and backwards. The vibration conveying device 2 is used for accommodating two types of shaft sleeves to be assembled and transmitting vibration of the two types of shaft sleeves to the material taking station for positioning the material taking tool 3 to take material.
The positioning and material taking tool 3 is arranged at the lower part of the base 1 and is coaxially distributed with the mounting hole, and the positioning and material taking tool 3 can vertically switch between a positioning station of the valve body shaft hole and a shaft sleeve material taking station through the mounting hole, so that the valve body 5 is positioned and supported and the shaft sleeve material is taken, or the shaft sleeve material taking station is switched between the shaft sleeve material taking station and an assembly station of the valve body shaft hole, and the shaft sleeve assembly is realized.
The clamping assembly 4 is mounted on the top surface of the base 1, and the clamping assembly 4 is clamped on the outer circumferential surface of the valve body 5 when started, so that the valve body 5 is fixed. The positioning and material taking tool 3, the vibration conveying device 2 and the clamping assembly 4 are all in communication connection with an external controller, and the controller is used for controlling the operation of the devices according to a preset program so as to improve the assembly efficiency.
The semi-automatic assembly equipment for the butterfly valve shaft sleeve provided by the utility model comprises the following steps:
Step one, an operator puts two types of shaft sleeves to be assembled into a vibration conveying device 2, and the vibration conveying device 2 conveys the shaft sleeves to a material taking station;
step two, an operator places a valve body 5 to be assembled on the base 1, and starts equipment;
Step three, positioning and taking the material fixture 3 to support the valve body 5 in the valve body shaft hole, and guaranteeing the valve body 5 to be horizontal;
Step four, the clamping assembly 4 is clamped on the outer peripheral surface of the valve body 5, so that the valve body 5 is fixed;
Fifthly, the positioning and material taking tool 3 withdraws and descends to a material taking station below the base 1, and automatic material taking is carried out on the sleeve;
step six, after the material taking of the positioning material taking tool 3 is completed, the positioning material taking tool is lifted to the positioning height;
step seven, the positioning material taking tool 3 jacks the shaft sleeve into the shaft hole of the valve body;
And step eight, the clamping assembly 4 is retracted, and an operator transfers the valve body 5 to the next working procedure.
The positioning and material taking tool 3, the vibration conveying device 2 and the clamping component 4 are connected with an external controller.
The execution actions of the components can be controlled by the controller according to the built-in program, so that the machining precision is ensured, and the machining efficiency is improved.
In a specific embodiment, the vibration conveying device 2 comprises two vibration plates and two conveying mechanisms, the conveying mechanisms are arranged corresponding to the vibration plates, the two vibration plates respectively contain two types of shaft sleeves, the shaft sleeves are input into the conveying mechanisms in rotation vibration, and the shaft sleeves of the two types are respectively conveyed to the material taking station of the positioning material taking tool 3 through the two conveying mechanisms distributed in an oblique mode.
In a specific embodiment, the positioning and material taking tool 3 includes: tool holder 31, guide rail 32, tool body 33, tool body driving device and elevating gear (not shown in the figure). The tool seat 31 is fixedly arranged at the bottom of the base 1, the guide rail 32 is vertically arranged on the tool seat 31, and the guide rail 32 can be used for the lifting device to move up and down. The tool body 33 is provided with two locating blocks 331 which are distributed relatively, the outer wall of each locating block 331 is provided with a locating column 332 and a mounting column 333, the two locating columns 332 are respectively inserted into two locating holes in the center of the valve body 5, and the two mounting columns 333 correspond to shaft holes of the valve body 5. The tool body driving device drives the two positioning blocks 331 to open and close, and when the two positioning blocks 331 are unfolded, the tool body driving device is supported on the inner wall of the valve body 5. The positioning and material taking tool 3 integrates the valve body positioning and shaft sleeve material taking functions, and a workpiece is positioned and processed at one time, so that the dimensional accuracy of the workpiece is ensured.
The tool body is connected with the driving end of the lifting device, and the tool body moves up and down along the guide rail under the driving of the lifting device. When the lifting device drives the tool body to lift, the valve body 5 is lifted, and the positioning block 331 is positioned to ensure that the valve body 5 is horizontal; after the two positioning blocks 331 are closed, the lifting device drives the tool body to descend, the positioning and material taking tool 3 is retracted and descends to the lower side of the base 1, and automatic material taking is performed.
In order to ensure that the positioning of the two positioning blocks 331 is more accurate and reliable, the outer circumferential surfaces of the two positioning blocks 331 are arc surfaces, and the arc surfaces of the positioning blocks 331 can be attached to the valve body shaft hole, so that the positioning blocks 331 are completely attached to the valve body shaft hole.
According to the application, the levelness of the valve body 5 is ensured through positioning of the positioning and material taking tool 3, the positioning and material taking tool 3 and the assembly tool are integrated, and errors caused by heights are avoided, so that the shaft sleeve can be assembled into the shaft hole smoothly under the allowance of only 0.1mm on one side.
The clamping assembly 4 comprises a left driving device 43, a right driving device 44, a front driving device 41 and a rear driving device 42 which are respectively arranged at the left, right, front and rear directions of the valve body mounting seat; the left drive 43, right drive 44, front drive 41 and rear drive 42 are communicatively coupled to a controller.
After the valve body 5 is supported and withdrawn by the positioning and material taking tool 3, the valve body 5 is fixed by the action of the front, rear, left and right driving devices. After the positioning and taking tool 3 jacks the shaft sleeve into the shaft hole of the valve body, the front, rear, left and right driving devices retract, and an operator transfers the valve body 5 to the next procedure.
The left driving device 43, the right driving device 44, the front driving device 41, and the rear driving device 42 may be linear motion devices such as driving cylinders or oil cylinders.
It should be noted that in this specification relational terms such as first and second are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The semi-automatic assembling equipment for the butterfly valve shaft sleeve provided by the application is described in detail above. The principles and embodiments of the present application have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present application and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the application can be made without departing from the principles of the application and these modifications and adaptations are intended to be within the scope of the application as defined in the following claims.
Claims (7)
1. Semi-automatic equipment of butterfly valve axle sleeve, characterized in that includes:
The base (1) is provided with a mounting hole for positioning the material taking tool (3) to move forward and backward;
The vibration conveying device (2) is used for accommodating a shaft sleeve to be assembled and transmitting vibration of the shaft sleeve to a material taking station of the positioning material taking tool (3);
The positioning and material taking tool (3) is used for vertically switching between a positioning station and a shaft sleeve material taking station and between the shaft sleeve material taking station and an assembling station through the mounting holes;
A clamping assembly (4) which is arranged on the base (1) and is used for clamping and fixing the outer peripheral surface of the valve body (5);
the positioning and material taking tool (3), the vibration conveying device (2) and the clamping assembly (4) are connected with an external controller.
2. The semi-automatic assembly equipment of butterfly valve shaft sleeves according to claim 1, wherein the vibration conveying device (2) comprises two vibration plates and two conveying mechanisms distributed corresponding to the two vibration plates respectively, the two vibration plates respectively contain shaft sleeves of two types, and the conveying mechanisms are used for conveying the shaft sleeves in the vibration plates to the material taking station.
3. The semi-automatic assembly device of a butterfly valve shaft sleeve according to claim 1, wherein the positioning and material taking tooling (3) comprises:
A tool holder (31);
The guide rail (32) is vertically arranged on the tool seat and used for lifting the lifting device;
The fixture comprises a fixture body (33) provided with two positioning blocks (331) which are distributed oppositely, wherein each positioning block (331) is provided with a positioning column (332) and a mounting column (333);
The tool body driving device is used for driving the two positioning blocks (331) to move in an opening and closing mode;
And the driving end of the lifting device is connected with the tool body and is used for driving the tool body to move up and down along the guide rail.
4. A semi-automatic assembling apparatus for a butterfly valve shaft sleeve according to claim 3, wherein the outer circumferential surfaces of the two positioning blocks (331) are arc surfaces attached to the shaft hole of the valve body.
5. The semi-automatic assembly device of a butterfly valve bushing according to any of the claims 1 to 4, characterized in that the base (1) comprises a bottom plate and a valve body mounting seat mounted on the top surface of the bottom plate for placing a valve body.
6. The semi-automatic assembly device of a butterfly valve bushing according to claim 5, wherein the clamping assembly (4) comprises a left driving means, a right driving means, a front driving means and a rear driving means respectively arranged at the left, right, front and rear directions of the valve body mounting seat; the left driving device, the right driving device, the front driving device and the rear driving device are in communication connection with a controller.
7. The butterfly valve bushing semiautomatic assembly device of claim 6, wherein the left drive, the right drive, the front drive, and the rear drive are all drive cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323233993.0U CN221389706U (en) | 2023-11-29 | 2023-11-29 | Semi-automatic equipment of butterfly valve axle sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323233993.0U CN221389706U (en) | 2023-11-29 | 2023-11-29 | Semi-automatic equipment of butterfly valve axle sleeve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221389706U true CN221389706U (en) | 2024-07-23 |
Family
ID=91925839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323233993.0U Active CN221389706U (en) | 2023-11-29 | 2023-11-29 | Semi-automatic equipment of butterfly valve axle sleeve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221389706U (en) |
-
2023
- 2023-11-29 CN CN202323233993.0U patent/CN221389706U/en active Active
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