CN221387607U - Full-automatic detection and separation equipment for batteries - Google Patents
Full-automatic detection and separation equipment for batteries Download PDFInfo
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- CN221387607U CN221387607U CN202322896454.9U CN202322896454U CN221387607U CN 221387607 U CN221387607 U CN 221387607U CN 202322896454 U CN202322896454 U CN 202322896454U CN 221387607 U CN221387607 U CN 221387607U
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- 238000001514 detection method Methods 0.000 title claims abstract description 23
- 238000000926 separation method Methods 0.000 title abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 238000012360 testing method Methods 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 239000000523 sample Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to full-automatic battery detection and separation equipment, which comprises a machine table, a feeding conveying line, a testing mechanism, a translation mechanism, a manipulator and a separation mechanism, wherein the feeding conveying line, the testing mechanism, the translation mechanism, the manipulator and the separation mechanism are respectively arranged on the machine table; the testing mechanism is arranged at the end part of the feeding conveying line and is used for electrically detecting the battery conveyed by the feeding conveying line; the translation mechanism is vertically arranged at the end part of the feeding conveying line and is used for conveying the detected battery to the lower part of the manipulator; the sorting mechanism comprises a plurality of material channels which are arranged in parallel, a discharging conveying line which is arranged at the inlets of the bottoms of the material channels, and fluency strips which are respectively arranged at the bottoms of the material channels and are positioned at the outlets of the discharging conveying line; the manipulator is used for placing the batteries in different material channels of the sorting mechanism according to the test result; the utility model not only can realize automatic detection and separation of batteries, but also can realize online operation, thereby greatly reducing labor intensity and improving working efficiency.
Description
Technical Field
The utility model relates to the field of battery production equipment, in particular to full-automatic battery detection and separation equipment.
Background
In the production and processing process of lithium batteries, the lithium batteries are required to be sorted and arranged, and then the electric detection is carried out on the arranged battery packs, so that the battery cells are sorted. The traditional lithium battery sorting operation is performed manually, and the battery cells are detected electrically manually, and then sorted according to the detection result. The manual mode is not only low in sorting production efficiency, but also is easy to sort errors, so that the quality of subsequent production and processing is affected.
Although a battery separator has appeared in the market, as disclosed in prior art 201520268783.1, a semiautomatic battery voltage and internal resistance separator includes a frame, a feeding mechanism for conveying a battery to be tested, a testing mechanism for testing the voltage and internal resistance of the battery to be tested, a first manipulator and a first transmission mechanism for moving the battery to be tested from the feeding mechanism to the testing mechanism, a sorting mechanism for sorting the battery after testing, and a second manipulator and a second transmission mechanism for moving the battery after testing from the testing mechanism to the sorting mechanism, the sorting mechanism includes at least two sorting channels, and a feed port of each sorting channel is provided with a cylinder for pushing the battery after testing to different sorting channels; but has the following problems:
1. In the prior art, the battery is required to be placed in the feeding mechanism, so that the labor intensity is high, time and labor are wasted, and the working efficiency is low;
2. In the prior art, a first mechanical arm and a first transmission mechanism are required to move a battery to be tested from a feeding mechanism to a testing mechanism, so that the whole structure is complicated, and the production cost is increased;
3. In the prior art, the tested batteries are pushed into different sorting channels through the air cylinders, but in the process, the air cylinders can collide with the batteries when in contact, so that the performance of the batteries is easily influenced.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provides full-automatic detection and separation equipment for batteries.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a full-automatic battery detection and separation device comprises a machine table, a feeding conveying line, a testing mechanism, a translation mechanism, a manipulator and a separation mechanism, wherein the feeding conveying line, the testing mechanism, the translation mechanism, the manipulator and the separation mechanism are respectively arranged on the machine table;
The testing mechanism is arranged at the end part of the feeding conveying line and is used for electrically detecting the battery conveyed by the feeding conveying line;
The translation mechanism is vertically arranged at the end part of the feeding conveying line and is used for conveying the detected battery to the lower part of the manipulator;
The sorting mechanism comprises a plurality of material channels which are arranged in parallel, a discharging conveying line which is arranged at the inlets of the bottoms of the material channels, and fluency strips which are respectively arranged at the bottoms of the material channels and are positioned at the outlets of the discharging conveying line;
And the manipulator places the batteries in different material channels of the sorting mechanism according to the test result.
Preferably, the fluent strips are obliquely arranged and are positioned at one end of the outlet of the blanking conveying line upwards.
Preferably, a plurality of material channels are arranged at the end part far away from the blanking conveying line.
Preferably, the translation mechanism is provided with a code scanning component for reading battery information.
Preferably, the testing mechanism comprises a testing frame arranged on the machine table, an adjusting plate movably arranged on the testing frame and positioned above the end part of the feeding conveying line, a screw-nut mechanism vertically arranged on the testing frame and used for driving the adjusting plate to lift, a testing cylinder vertically arranged at the bottom of the adjusting plate, a mounting plate horizontally arranged at the driving end of the testing cylinder and used for mounting a testing probe, and an internal resistance instrument arranged in the machine table and electrically connected with the testing probe.
Preferably, the manipulator comprises a portal frame arranged on the machine table and positioned above the material channel inlet, a linear module horizontally arranged on the portal frame, a lifting cylinder vertically arranged at the driving end of the linear module, and a clamping jaw cylinder arranged at the driving end of the lifting cylinder.
Preferably, the translation mechanism comprises a translation conveying line, translation limiting plates respectively arranged at two sides of the translation conveying line, and a pushing assembly for moving the battery from the feeding conveying line to the translation conveying line; the pushing assembly comprises a pushing cylinder horizontally arranged on the outer side of one of the translation limiting plates and a pushing plate arranged on the driving end of the pushing cylinder and positioned between the two translation limiting plates.
Preferably, one side of the feeding conveying line, which is close to the translation conveying line, is provided with a feeding limiting plate.
Preferably, the translation limiting plate and the feeding limiting plate are provided with protruding guide strips.
Preferably, the feeding conveying line, the translation conveying line and the discharging conveying line are all belt conveying lines.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. the utility model not only can realize automatic detection and separation of batteries, but also can realize online operation through the feeding conveying line, thereby greatly reducing labor intensity and improving working efficiency;
2. According to the utility model, the blanking conveying line and the fluent strip are arranged at the bottom of the material channel, so that the batteries in the material channel can be stably conveyed to the fluent strip through the same blanking conveying line, and the batteries automatically slide to the end part of the material channel by utilizing the inclination of the fluent strip, and the utility model has the advantages of stable operation, simple structure and the like;
3. According to the utility model, the code scanning assembly is arranged on the translation mechanism, so that battery information can be read and uploaded to the management system for storage, and the follow-up tracing is facilitated.
Drawings
The technical scheme of the utility model is further described below with reference to the accompanying drawings:
Fig. 1 is a schematic structural diagram of a full-automatic battery detection and separation device according to the utility model;
fig. 2 is a top view of the full-automatic battery detection and sorting device according to the utility model;
FIG. 3 is a cross-sectional view of a sorting mechanism according to the present utility model;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
Fig. 5 is a partial enlarged view of fig. 1 at B.
Wherein: 1. a machine table; 2. a feeding conveying line; 21. a feeding limiting plate; 22. a guide bar; 3. a testing mechanism; 31. a test rack; 32. an adjusting plate; 33. a screw-nut mechanism; 34. testing a cylinder; 35. a mounting plate; 4. a translation mechanism; 41. translating the conveying line; 42. translating the limiting plate; 43. a pushing cylinder; 44. a push plate; 5. a manipulator; 51. a portal frame; 52. a linear module; 53. a lifting cylinder; 54. a clamping jaw cylinder; 6. a sorting mechanism; 61. a material channel; 62. a blanking conveying line; 63. fluent strips; 64. a baffle; 7. and the code scanning component.
Detailed Description
The utility model will be described in further detail with reference to the accompanying drawings and specific examples.
Fig. 1-5 are full-automatic battery detection and separation equipment, which comprises a machine table 1, a feeding conveying line 2, a testing mechanism 3, a translation mechanism 4, a manipulator 5 and a separation mechanism 6, wherein the feeding conveying line 2, the testing mechanism 3, the translation mechanism 4, the manipulator 5 and the separation mechanism 6 are respectively arranged on the machine table 1;
The feeding conveying line 2 is horizontally arranged, and the outer end of the feeding conveying line extends out of the machine table 1.
The testing mechanism 3 is arranged at the inner end of the feeding conveying line 2 and is used for electrically detecting the batteries conveyed by the feeding conveying line 2;
The translation mechanism 4 is vertically arranged at the inner end of the feeding conveying line 2 and is used for conveying the detected battery to the lower part of the manipulator 5;
The sorting mechanism 6 comprises a plurality of parallel material channels 61, a discharging conveying line 62 arranged at the inlets of the bottoms of the material channels 61, and fluency strips 63 respectively arranged at the bottoms of the material channels 61 and positioned at the outlets of the discharging conveying line 62;
The manipulator 5 places the batteries in the different lanes 61 of the sorting mechanism 6 according to the test results.
When in operation, the device comprises: the feeding conveying line 2 can be connected with battery production equipment of the previous procedure to realize online operation, when the battery flows into the feeding conveying line 2, the feeding conveying line 2 can convey the battery to the testing mechanism 3 for testing, then the translation mechanism 4 conveys the detected battery to the lower part of the manipulator 5, and finally the manipulator 5 places the battery in different material channels 61 of the sorting mechanism 6 according to the testing result, so that automatic sorting is realized.
Further, the fluent strips 63 are all obliquely arranged, and are positioned at one end of the outlet of the discharging conveying line 62 upwards; the inclination angle of the fluent strip 63 is 3-10 degrees; the utility model stably conveys the batteries in the material channel 61 to the fluent strip 63 through the same blanking conveying line 62, and automatically slides to the end part of the material channel 61 by utilizing the inclination of the fluent strip 63, thereby having the advantages of stable operation, simple structure and the like.
Further, a plurality of material channels 61 are provided with baffle plates 64 at the end parts far away from the blanking conveying line 62, so as to play a limiting role and prevent the battery from sliding out of the material channels 61.
Further, the translation mechanism 4 is provided with a code scanning component 7 for reading battery information, so that the battery information can be conveniently uploaded to a management system for storage, and the follow-up tracing is convenient.
Further, the test mechanism 3 comprises a test frame 31 arranged on the machine 1, an adjusting plate 32 movably arranged on the test frame 31 and positioned above the inner end of the feeding conveying line 2, a screw nut mechanism 33 vertically arranged on the test frame 31 and used for driving the adjusting plate 32 to lift, a test cylinder 34 vertically arranged at the bottom of the adjusting plate 32, an installing plate 35 horizontally arranged at the driving end of the test cylinder 34 and used for installing a test probe, and an internal resistance meter arranged in the machine 1 and electrically connected with the test probe; when the feeding conveying line 2 conveys the battery to the lower part of the mounting plate 35, the test cylinder 34 drives the mounting plate 35 to drive the test probe to test the battery, the voltage and the resistance value of the test probe are read, the manipulator 5 is convenient to place the battery with uniform specification in the same material channel 61, the height of the adjusting plate 32 can be finely adjusted by rotating the screw nut mechanism 33 through the hand wheel, and the position of the test probe in the horizontal direction can be adjusted, so that the test probe is suitable for batteries with different sizes.
Further, the manipulator 5 comprises a portal frame 51 arranged on the machine table 1 and positioned above the translational mechanism 4 and the inlet of the material channel 61, a linear module 52 horizontally arranged on the portal frame 51, a lifting cylinder 53 vertically arranged at the driving end of the linear module 52, and a clamping jaw cylinder 54 arranged at the driving end of the lifting cylinder 53; when the translation mechanism 4 sends the detected battery to the lower part of the clamping jaw air cylinder 54, the lifting air cylinder 53 drives the clamping jaw air cylinder 54 to descend to grab the battery, then the lifting air cylinder 53 drives the clamping jaw air cylinder 54 to ascend, then the linear module 52 places the battery in the corresponding material channel 61 according to the measured voltage and resistance value, and drives the clamping jaw air cylinder 54 to return to the initial position.
Further, the translation mechanism 4 comprises a translation conveying line 41, translation limiting plates 42 respectively arranged at two sides of the translation conveying line 41, and a pushing assembly for moving the battery from the feeding conveying line 2 to the translation conveying line 41; the pushing assembly comprises a pushing cylinder 43 horizontally arranged outside one of the translation limiting plates 42, and a pushing plate 44 arranged at the driving end of the pushing cylinder 43 and positioned between the two translation limiting plates 42; when the test mechanism 3 completes the test, the pushing cylinder 43 drives the pushing plate 44 to place the battery on the translational conveying line 41, and the battery is conveyed to the position right below the clamping jaw cylinder 54 through the translational conveying line 41.
Further, a feeding limiting plate 21 is arranged on one side, close to the translation conveying line 41, of the feeding conveying line 2; when the feeding conveying line 2 is used for conveying batteries, the guiding and limiting functions are achieved through the feeding limiting plate 21, one end of each battery abuts against the corresponding feeding limiting plate 21, and the batteries are guaranteed to be accurately located below the testing mechanism 3.
Further, protruding guide strips 22 are arranged on the translation limiting plate 42 and the feeding limiting plate 21; the guide bar 22 is made of wear-resistant materials, so that the service life is prolonged, and the machining precision of the translation limiting plate 42 and the feeding limiting plate 21 can be reduced.
Further, the feeding conveyor line 2, the translation conveyor line 41 and the discharging conveyor line 62 are all belt conveyor lines, and have the advantages of simple structure, stable operation and the like.
The foregoing is merely a specific application example of the present utility model, and the protection scope of the present utility model is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the utility model.
Claims (10)
1. A full-automatic detection sorting equipment of battery, its characterized in that: the device comprises a machine table, a feeding conveying line, a testing mechanism, a translation mechanism, a manipulator and a sorting mechanism which are respectively arranged on the machine table;
The testing mechanism is arranged at the end part of the feeding conveying line and is used for electrically detecting the battery conveyed by the feeding conveying line;
The translation mechanism is vertically arranged at the end part of the feeding conveying line and is used for conveying the detected battery to the lower part of the manipulator;
The sorting mechanism comprises a plurality of material channels which are arranged in parallel, a discharging conveying line which is arranged at the inlets of the bottoms of the material channels, and fluency strips which are respectively arranged at the bottoms of the material channels and are positioned at the outlets of the discharging conveying line;
And the manipulator places the batteries in different material channels of the sorting mechanism according to the test result.
2. The full-automatic battery detection and sorting device according to claim 1, characterized in that: the fluent strips are obliquely arranged and are positioned at one end of the outlet of the blanking conveying line upwards.
3. The full-automatic battery detection and sorting device according to claim 2, characterized in that: and a baffle is arranged at the end part of the plurality of material channels far away from the blanking conveying line.
4. A fully automatic battery detection and sorting device according to any one of claims 1-3, characterized in that: the translation mechanism is provided with a code scanning component for reading battery information.
5. The full-automatic battery detection and sorting device according to claim 4, wherein: the test mechanism comprises a test frame arranged on the machine table, an adjusting plate movably arranged on the test frame and positioned above the end part of the feeding conveying line, a screw-nut mechanism vertically arranged on the test frame and used for driving the adjusting plate to lift, a test cylinder vertically arranged at the bottom of the adjusting plate, a mounting plate horizontally arranged at the driving end of the test cylinder and used for mounting a test probe, and an internal resistance instrument arranged in the machine table and electrically connected with the test probe.
6. The full-automatic battery detection and sorting device according to claim 5, wherein: the manipulator comprises a portal frame arranged on the machine table and positioned above the material channel inlet, a linear module horizontally arranged on the portal frame, a lifting cylinder vertically arranged at the driving end of the linear module and a clamping jaw cylinder arranged at the driving end of the lifting cylinder.
7. The full-automatic battery detection and sorting device according to claim 6, wherein: the translation mechanism comprises a translation conveying line, translation limiting plates respectively arranged at two sides of the translation conveying line, and a pushing assembly for moving the battery upwards from the feeding conveying line to the translation conveying line; the pushing assembly comprises a pushing cylinder horizontally arranged on the outer side of one of the translation limiting plates and a pushing plate arranged on the driving end of the pushing cylinder and positioned between the two translation limiting plates.
8. The full-automatic battery detection and sorting device according to claim 7, wherein: and one side of the feeding conveying line, which is close to the translation conveying line, is provided with a feeding limiting plate.
9. The full-automatic battery detection and sorting device according to claim 8, wherein: protruding guide bars are arranged on the translation limiting plate and the feeding limiting plate.
10. The battery full-automatic detection and sorting device according to claim 9, characterized in that: the feeding conveying line, the translation conveying line and the discharging conveying line are all belt conveying lines.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322896454.9U CN221387607U (en) | 2023-10-27 | 2023-10-27 | Full-automatic detection and separation equipment for batteries |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322896454.9U CN221387607U (en) | 2023-10-27 | 2023-10-27 | Full-automatic detection and separation equipment for batteries |
Publications (1)
Publication Number | Publication Date |
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CN221387607U true CN221387607U (en) | 2024-07-23 |
Family
ID=91929760
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322896454.9U Active CN221387607U (en) | 2023-10-27 | 2023-10-27 | Full-automatic detection and separation equipment for batteries |
Country Status (1)
Country | Link |
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CN (1) | CN221387607U (en) |
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2023
- 2023-10-27 CN CN202322896454.9U patent/CN221387607U/en active Active
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