CN108269699B - Constant current source energizer - Google Patents
Constant current source energizer Download PDFInfo
- Publication number
- CN108269699B CN108269699B CN201810219349.2A CN201810219349A CN108269699B CN 108269699 B CN108269699 B CN 108269699B CN 201810219349 A CN201810219349 A CN 201810219349A CN 108269699 B CN108269699 B CN 108269699B
- Authority
- CN
- China
- Prior art keywords
- core
- turntable
- outlet
- defective product
- discharge groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000003990 capacitor Substances 0.000 claims abstract description 17
- 230000002950 deficient Effects 0.000 claims description 41
- 239000000428 dust Substances 0.000 claims description 39
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
Abstract
The invention provides a constant current source energizing machine which comprises a machine base, wherein a core turntable mechanism is arranged at the top of the machine base, a dustproof shield is arranged on the machine base at the outer side of the core turntable mechanism, a container bracket is arranged at the lower part of the front side of the machine base, a good product output port is arranged in the middle of the front side of the dustproof shield, a good product conveyor belt is arranged on the machine base in the good product output port, a bad product output port is arranged on one side of the good product output port, a bad product conveyor belt is arranged on the machine base in the bad product output port, a capacitor core feeding mechanism is arranged on the dustproof shield, one end of the capacitor core feeding mechanism is connected with the core turntable mechanism, the other end of the capacitor core feeding mechanism is connected with one end of a storage conveyor belt, and the other end of the conveyor belt is connected with a vibration disc outlet. By adopting the scheme, the production environment is greatly improved, and the full-automatic assembly line production layout is realized.
Description
Technical Field
The invention relates to the technical field of capacitors, in particular to a constant current source energizing machine.
Background
In the capacitor manufacturing industry, the sorting control technology of the energizer is a key link for ensuring that qualified capacitors are sorted, and the quality of capacitor products can be ensured only by energizing, testing and high-precision control of sorting key parameters of capacitor cores. The common manual detection equipment has the advantages of high labor intensity, low separation speed, easy error generation, serious influence on the product quality and various defects.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an automatic constant current source energizer which greatly improves the production environment and realizes the full-automatic assembly line production layout.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the utility model provides a constant current source enabling machine, which comprises a frame, dustproof guard shield, the control box, the vibration dish, the dust exhaust pipe, defective products delivery outlet, the yields delivery outlet, the container support, core carousel mechanism is installed at the frame top, install dustproof guard shield on the frame in the core carousel mechanism outside, the container support is installed to frame front side lower part, dustproof guard shield front side middle part is equipped with the yields delivery outlet, install the qualification conveyer belt on the frame in the yields delivery outlet, the yields delivery outlet passes yields delivery outlet and extends to yields and collect the frame top, the yields delivery outlet one side is equipped with the defective products delivery outlet, install the defective products conveyer belt on the frame in the defective products delivery outlet, defective products delivery outlet passes yields delivery outlet and extends to yields collection frame top, defective products collection frame is placed on the container support, install electric capacity core feed mechanism on the dustproof guard shield of yields delivery outlet opposite side, electric capacity core feed mechanism one end is connected with core carousel mechanism, the other end passes the core delivery outlet on the dustproof guard shield and is connected with storage conveyer belt one end, the conveyer belt other end is connected with vibration dish export, the vibration dish bottom is equipped with the storage container, install the dust exhaust pipe on the support, one end is equipped with the frame, one end is equipped with the dust exhaust pipe.
The capacitor core feeding mechanism comprises a discharge groove, a baffle, a first cylinder, a movable shaft plate, an opening clamping sliding block, a second cylinder, a core clamping plate, a third cylinder, a buckle and a core clamp, wherein one end of the discharge groove is connected with an outlet of the vibration disc, the other end of the discharge groove penetrates through a core feeding port to extend to a core turntable mechanism to form an outlet, a middle fixing plate is arranged in the middle of the discharge groove, the top of the fixing plate is provided with the third cylinder, a piston rod of the third cylinder is positioned in the outlet direction of the discharge groove, the core clamp is arranged above the outlet of the discharge groove, one end of the core clamp is provided with the buckle, and the buckle is connected with the piston rod of the third cylinder; a feeding fixed plate is fixed below the discharge groove outlet, a first cylinder is arranged on one side of the bottom of the feeding fixed plate, a second cylinder is arranged on the other side of the bottom of the feeding fixed plate, a piston rod of the second cylinder is upwards connected with a core feeding plate below the core fixture, and the core feeding plate is positioned at the bottom of the discharge groove outlet; core clamping plates are arranged on two sides of an outlet of the discharge groove, the bottoms of the core clamping plates are hinged on two sides of the bottom of the discharge groove through pin shafts, clamping shafts are arranged on the upper parts of the core clamping plates, a baffle is arranged at the outlet end of the discharge groove, a piston rod of a first air cylinder is upwards connected with a movable shaft plate, a top rod is arranged at the top of the movable shaft plate, a top shaft control plate is horizontally arranged at the top of the top shaft control plate, clamping opening sliding blocks are arranged at two ends of the top shaft control plate, inclined clamping opening sliding grooves are arranged on the clamping opening sliding blocks, one higher end of each clamping opening sliding groove is inclined towards the direction of the discharge groove, and the clamping shafts are positioned in the clamping opening sliding grooves; the feeding fixed plate is provided with a guide shaft, and the bottom of the movable shaft plate is sleeved on the guide shaft. The core turntable mechanism comprises a core clamp turntable, a measuring contact electrode turntable, a defective product conveyor belt, a qualified product conveyor belt, a dust removal fan and a dust collection pipe, wherein the core clamp turntable is arranged at the top of a machine base through a rotating shaft, a power motor for driving the core clamp turntable to rotate is arranged in the machine base, a plurality of turntable clamps are arranged at the edge of the core clamp turntable, the turntable clamps are uniformly distributed by taking the center of the core clamp turntable as the center, the turntable clamps at the input end of the core clamp turntable are matched with the core clamps, the turntable clamps at the output end of the core clamp turntable are matched with the defective product conveyor belt and the qualified product conveyor belt, and the measuring contact electrode turntable is arranged at the top of the core clamp turntable; the machine base on two sides of the core clamp turntable is fixedly provided with a support beam, one end of the support beam is provided with a dust removing fan, the inlet of the dust removing fan obliquely extends downwards to the upper part of the edge of the core clamp turntable, and the outlet of the dust removing fan is connected with a dust discharging pipe through a dust collecting pipe
The invention has the advantages that: the dust pollution generated in the production process is treated, and the production environment is greatly improved. And the clamp is adopted for automatic clamping and testing in the week, so that the full-automatic assembly line production layout is realized.
Drawings
Fig. 1 is an overall schematic diagram of an automatic constant current source energizer of the present patent.
Fig. 2 is a schematic diagram of a motion structure of the feeding and feeding operation of the capacitive core of the present patent.
Fig. 3 is a schematic diagram of the overall workflow motion structure of the automatic constant current source energizer of the present patent.
Detailed Description
The invention is further described below with reference to all drawings, in which preferred embodiments of the invention are: referring to fig. 1 to 3, a constant current source energizer according to this embodiment includes a base 1, a dustproof shield 2, a control box 3, a vibration disk 4, a dust discharge pipe 6, a defective output port 7, a defective output port 9, a container support 11, a core rotary table mechanism is installed at the top of the base 1, the dustproof shield 2 is installed on the base 1 outside the core rotary table mechanism, the container support 11 is installed at the lower part of the front side of the base 1, the defective output port 9 is arranged in the middle of the front side of the dustproof shield 2, a qualified product conveyor belt 54 is installed on the base 1 in the defective output port 9, the outlet of the qualified product conveyor belt 54 extends to the upper side of the defective output port 9 through the defective output port 9, the defective output port 10 is placed on the container support 11, a defective output port 7 is arranged on one side of the defective output port 9, a defective output port 53 extends to the upper side of the defective output port 8 through the defective output port 1, the defective output port 8 is placed on the container support 11, a capacitor core upper material mechanism is installed on the other side 2, one end of the capacitor core upper material guide mechanism is connected with the core rotary table 2 through the dustproof shield 2 through the dust discharge port 9 to the top of the control box 4, one end of the vibration disk 4 is connected with the dust discharge disk 4 through the other end 50, and the other end of the dust discharge disk 4 is connected with the dust discharge pipe 4 through the dust discharge port 4 at one end 50.
The capacitor core feeding mechanism comprises a discharge groove 39, a baffle 40, a first cylinder 41, a movable shaft plate 42, an opening clamping sliding block 43, a second cylinder 44, a core clamping plate 45, a third cylinder 46, a buckle 47 and a core clamp 48, wherein one end of the discharge groove 39 is connected with an outlet of the vibration disc 4, the other end of the discharge groove 39 passes through a core feeding port 5 and extends to the core turntable mechanism to form an outlet, a middle fixing plate is arranged in the middle of the discharge groove 39, the top of the other fixing plate is provided with the third cylinder 46, a piston rod of the third cylinder 46 is positioned in the outlet direction of the discharge groove 39, the core clamp 48 is arranged above the outlet of the discharge groove 39, the buckle 47 is arranged at one end of the core clamp 48, and the buckle 47 is connected with the piston rod of the third cylinder 46; a feeding fixed plate is fixed below the outlet of the discharge groove 39, a first cylinder 41 is arranged on one side of the bottom of the feeding fixed plate, a second cylinder 44 is arranged on the other side of the bottom, a piston rod of the second cylinder 44 is upwards connected with a core feeding plate below a core clamp 48, and the core feeding plate is positioned at the bottom of the outlet of the discharge groove 39; the two sides of the outlet of the discharge chute 39 are provided with core clamping plates 45, the bottoms of the core clamping plates 45 are hinged to the two sides of the bottom of the discharge chute 39 through pin shafts, the upper part of the core clamping plates 45 is provided with clamping shafts, the outlet end of the discharge chute 39 is provided with a baffle 40, a piston rod of a first cylinder 41 is upwards connected with a movable shaft plate 42, the top of the movable shaft plate 42 is provided with a push rod, the top of the push rod is horizontally provided with a top shaft control plate, two ends of the top shaft control plate are provided with clamping opening sliding blocks 43, the clamping opening sliding blocks 43 are provided with inclined clamping opening sliding grooves, the higher end of each clamping opening sliding groove is inclined towards the direction of the discharge chute 39, and the clamping shafts are positioned in the clamping opening sliding grooves; the feeding fixed plate is provided with a guide shaft, and the bottom of the movable shaft plate 42 is sleeved on the guide shaft.
The core turntable mechanism comprises a core clamp turntable 51, a measuring contact electrode turntable 52, a defective product conveyor belt 53, a qualified product conveyor belt 54, a dust removal fan 55 and a dust collection pipe 56, wherein the core clamp turntable 51 is arranged at the top of a machine base 1 through a rotating shaft, a power motor for driving the core clamp turntable 51 to rotate is arranged in the machine base 1, a plurality of turntable clamps are arranged at the edge of the core clamp turntable 51 and uniformly distributed by taking the center of the core clamp turntable 51 as the center, the turntable clamps at the input end of the core clamp turntable 51 are matched with the core clamps 48, the turntable clamps at the output end of the core clamp turntable 51 are matched with the defective product conveyor belt 53 and the qualified product conveyor belt 54, and the measuring contact electrode turntable 52 is arranged at the top of the core clamp turntable 51; the machine base 1 on two sides of the core clamp turntable 51 is fixedly provided with a support beam, one end of the support beam is provided with a dust removing fan 55, an inlet of the dust removing fan 55 obliquely extends downwards to above the edge of the core clamp turntable 51, and an outlet of the dust removing fan 55 is connected with a dust discharging pipe 6 through a dust collecting pipe 56.
The mechanism not described in detail can be replaced by a mechanism commonly used in the art, the core uploaded by the vibration disc is conveyed to the baffle 40 containing the optical fiber sensor by the discharge groove 39 (see fig. 2), the movable shaft plate 42 is pushed by the first air cylinder 41 to enable the opening clamp sliding block 43 to open the core clamping plate 45, the first air cylinder 41 is loosened, the core clamping plate 45 automatically clamps the core, meanwhile, the third air cylinder 46 pulls the buckle 47 to enable the core clamp 48 to be in an open state, the second air cylinder 44 is lifted to push the core to the core clamp 48, the third air cylinder 46 is loosened, and the core is clamped. The first cylinder 41 pushes the movable shaft plate 42 to enable the clamping opening sliding block 43 to open the core clamping plate 45, and the second cylinder 44 descends to complete the feeding and loading process of the single core. The same structure reverse motion can be used as a core blanking discharging mechanism, and can be matched with a core clamp rotary table and a measuring contact electrode rotary table of an energizer to circularly move so as to finish the main working flow of the whole machine.
Based on the above descriptions of the components (see fig. 3), the whole working flow of the automatic constant current source energizing machine of the patent is as follows: the capacitor core is arranged in a storage disc 49, an automatic vibrating and feeding conveyor belt 50 is used for automatically arranging and feeding, a core clamp turntable 51 runs station by station, a measuring contact electrode turntable 52 is lifted to energize and measure the core, a defective product conveyor belt 53 is used for automatically outputting, and a qualified product conveyor belt 54 is used for automatically outputting. In view of the production characteristics of the energizer, a dust removal fan 55 and a dust collecting pipe 56 are specially installed for dust removal;
the advantages of this embodiment are: the dust pollution generated in the production process is treated, and the production environment is greatly improved. And the clamp is adopted for automatic clamping and testing in the week, so that the full-automatic assembly line production layout is realized.
The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so that all changes made in the shape and principles of the present invention are covered by the scope of the present invention.
Claims (1)
1. The utility model provides a constant current source energizer, it is including frame (1), dustproof guard shield (2), control box (3), vibration dish (4), dust exhaust pipe (6), defective products delivery outlet (7), good products delivery outlet (9), container support (11), its characterized in that: the top of the machine base (1) is provided with a core rotary table mechanism, the machine base (1) at the outer side of the core rotary table mechanism is provided with a dustproof shield (2), the lower part of the front side of the machine base (1) is provided with a container support (11), the middle part of the front side of the dustproof shield (2) is provided with a defective product collecting frame (9), the machine base (1) in the defective product collecting frame (9) is provided with a qualified product conveying belt (54), the outlet of the qualified product conveying belt (54) penetrates through the defective product collecting frame (9) to extend above a defective product collecting frame (10), the defective product collecting frame (10) is placed on the container support (11), one side of the defective product conveying frame (9) is provided with a defective product conveying belt (53), the outlet of the defective product conveying belt (53) penetrates through the defective product collecting frame (9) to extend above a defective product collecting frame (8), the other side of the defective product collecting frame (8) is provided with a capacitor core feeding mechanism, one end of the capacitor core feeding mechanism is connected with the core rotary table mechanism, the other end of the capacitor core feeding mechanism penetrates through the defective product collecting frame (9) to extend to the defective product collecting frame (2) and then penetrates through the defective product collecting frame (5) to be connected with a storage disc (50), a storage disc (49) is arranged at the bottom of the vibration disc (4), the storage disc (49) is arranged on the container bracket (11), a control box (3) is arranged at one end of the machine base (1), and a dust exhaust pipe (6) is arranged at one end of the top of the dust shield (2); the capacitor core feeding mechanism comprises a discharge groove (39), a baffle (40), a first air cylinder (41), a movable shaft plate (42), an opening clamping sliding block (43), a second air cylinder (44), a core clamping plate (45), a third air cylinder (46), a buckle (47) and a core clamp (48), wherein one end of the discharge groove (39) is connected with an outlet of a vibration disc (4), the other end of the discharge groove (39) penetrates through a core feeding port (5) to extend to a core turntable mechanism to form an outlet, a middle fixing plate is arranged in the middle of the discharge groove (39), the third air cylinder (46) is arranged at the top of the fixing plate, a piston rod of the third air cylinder (46) is located in the outlet direction of the discharge groove (39), the core clamp (48) is arranged above the outlet of the discharge groove (39), the buckle (47) is arranged at one end of the core clamp (48), and the buckle (47) is connected with the piston rod of the third air cylinder (46); a feeding fixed plate is fixed below an outlet of the discharge groove (39), a first cylinder (41) is arranged on one side of the bottom of the feeding fixed plate, a second cylinder (44) is arranged on the other side of the bottom of the feeding fixed plate, a piston rod of the second cylinder (44) is upwards connected with a core feeding plate below a core clamp (48), and the core feeding plate is positioned at the bottom of the outlet of the discharge groove (39); core clamping plates (45) are arranged on two sides of an outlet of the discharge groove (39), the bottoms of the core clamping plates (45) are hinged to two sides of the bottom of the discharge groove (39) through pin shafts, clamping shafts are arranged on the upper parts of the core clamping plates (45), baffle plates (40) are arranged at the outlet end parts of the discharge groove (39), piston rods of first cylinders (41) are upwards connected with movable shaft plates (42), ejector rods are arranged at the tops of the movable shaft plates (42), top shaft control plates are horizontally arranged at the tops of the ejector rods, clamping opening sliding blocks (43) are arranged at two ends of the top shaft control plates, inclined clamping opening sliding grooves are formed in the clamping opening sliding blocks (43), and the higher ends of the clamping opening sliding grooves incline towards the direction of the discharge groove (39), and the clamping shafts are positioned in the clamping opening sliding grooves; a guide shaft is arranged on the feeding fixed plate, and the bottom of the movable shaft plate (42) is sleeved on the guide shaft; the core turntable mechanism comprises a core clamp turntable (51), a measuring contact electrode turntable (52), a defective product conveyor belt (53), a qualified product conveyor belt (54), a dust removal fan (55) and a dust collection pipe (56), wherein the core clamp turntable (51) is provided with the top of a machine base (1) through a rotating shaft, a power motor for driving the core clamp turntable (51) to rotate is arranged in the machine base (1), a plurality of turntable clamps are arranged at the edge of the core clamp turntable (51), the turntable clamps are uniformly distributed by taking the center of the core clamp turntable (51) as the center, the turntable clamps at the input end of the core clamp turntable (51) are matched with the core clamps (48), the turntable clamps at the output end of the core clamp turntable (51) are matched with the defective product conveyor belt (53) and the qualified product conveyor belt (54), and the measuring contact electrode turntable (52) is arranged at the top of the core clamp turntable (51); the dust removing device comprises a base (1) on two sides of a core clamp turntable (51), a support beam is fixed on the top of the support beam, a dust removing fan (55) is installed at one end of the support beam, an inlet of the dust removing fan (55) obliquely extends downwards to above the edge of the core clamp turntable (51), and an outlet of the dust removing fan (55) is connected with a dust discharging pipe (6) through a dust collecting pipe (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810219349.2A CN108269699B (en) | 2018-03-16 | 2018-03-16 | Constant current source energizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810219349.2A CN108269699B (en) | 2018-03-16 | 2018-03-16 | Constant current source energizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108269699A CN108269699A (en) | 2018-07-10 |
| CN108269699B true CN108269699B (en) | 2024-01-30 |
Family
ID=62775013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810219349.2A Active CN108269699B (en) | 2018-03-16 | 2018-03-16 | Constant current source energizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108269699B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1522188A (en) * | 2001-05-30 | 2004-08-18 | 本田技研工业株式会社 | Work assembling auxiliary apparatus and work assembling method |
| CN104511396A (en) * | 2013-09-30 | 2015-04-15 | 斯克林集团公司 | Coating apparatus |
| CN206489991U (en) * | 2017-02-28 | 2017-09-12 | 佛山市顺德区生海电子科技有限公司 | A kind of full-automatic zinc-aluminium membrane capacitance operating line |
| CN206806704U (en) * | 2017-06-09 | 2017-12-26 | 广州中力自动化设备科技有限公司 | A kind of capacitive lead numerical control line sending automatic welding machine |
| CN208093376U (en) * | 2018-03-16 | 2018-11-13 | 广州中力自动化设备科技有限公司 | A kind of constant-current source is energized machine |
-
2018
- 2018-03-16 CN CN201810219349.2A patent/CN108269699B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1522188A (en) * | 2001-05-30 | 2004-08-18 | 本田技研工业株式会社 | Work assembling auxiliary apparatus and work assembling method |
| CN104511396A (en) * | 2013-09-30 | 2015-04-15 | 斯克林集团公司 | Coating apparatus |
| CN206489991U (en) * | 2017-02-28 | 2017-09-12 | 佛山市顺德区生海电子科技有限公司 | A kind of full-automatic zinc-aluminium membrane capacitance operating line |
| CN206806704U (en) * | 2017-06-09 | 2017-12-26 | 广州中力自动化设备科技有限公司 | A kind of capacitive lead numerical control line sending automatic welding machine |
| CN208093376U (en) * | 2018-03-16 | 2018-11-13 | 广州中力自动化设备科技有限公司 | A kind of constant-current source is energized machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108269699A (en) | 2018-07-10 |
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