CN221318352U - Top cutting detection tray arranging machine - Google Patents
Top cutting detection tray arranging machine Download PDFInfo
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- CN221318352U CN221318352U CN202322913996.2U CN202322913996U CN221318352U CN 221318352 U CN221318352 U CN 221318352U CN 202322913996 U CN202322913996 U CN 202322913996U CN 221318352 U CN221318352 U CN 221318352U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 94
- 238000001514 detection method Methods 0.000 title claims abstract description 84
- 230000007246 mechanism Effects 0.000 claims abstract description 138
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000007689 inspection Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 11
- 238000003754 machining Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The application discloses a top cutting detection disc arranging machine, which relates to the technical field of product processing and comprises the following components: the material pulling system is used for conveying a material belt containing materials; the top cutting system is used for carrying out top cutting on the materials on the chat belt; the detection system comprises a feeding mechanism, a detection jig, a conveying mechanism and a detection mechanism, wherein the feeding mechanism is used for grabbing and placing a product obtained after top cutting on the detection jig, and the detection mechanism is used for detecting the product on the detection jig when the conveying mechanism conveys the detection jig to a detection station; the tray stacking system comprises a tray stacking mechanism and a discharging mechanism, wherein the discharging mechanism is used for placing detected products on trays, and the tray stacking mechanism is used for replacing the trays filled with the products with empty trays and stacking the trays filled with the products. The application can improve the production efficiency and ensure the stability of the quality of parts.
Description
Technical Field
The application relates to the technical field of product processing, in particular to a top cutting detection wobble plate machine.
Background
In the related art, in the processing of 3C products, various parts are involved, and the parts are often scattered, and since some parts are relatively fine, if they are improperly operated, they are often easily damaged. At present, a plurality of processes are needed for processing parts from raw materials, including top cutting processing in die cutting, quality detection and a part wobble plate, so as to improve efficiency. At present, the conventional operation is that each machining procedure is independently operated manually, and the independent operation mode has low machining efficiency on one hand and is easy to damage parts by manual operation, so that the production cost is difficult to reduce; on the other hand, the parts obtained after treatment are different because of different experiences of different technicians, and the quality fluctuation is large. Therefore, how to improve the production efficiency and ensure the stability of the quality of the parts becomes a technical problem to be solved urgently.
Disclosure of utility model
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides a top cutting detection disc arranging machine which can improve the production efficiency and ensure the stability of the quality of parts.
According to an embodiment of the application, a top cutting detection wobble plate machine comprises:
the material pulling system is used for conveying a material belt containing materials;
The top cutting system is arranged beside the material pulling system and is used for top cutting of materials on the chat belt;
The detection system comprises a feeding mechanism, a detection jig, a conveying mechanism and a detection mechanism, wherein the feeding mechanism is arranged beside the top cutting system, the detection mechanism is arranged beside the conveying mechanism, the detection jig is arranged on the conveying mechanism, the feeding mechanism is used for grabbing and placing a product obtained after top cutting on the detection jig, and the detection mechanism is used for detecting the product on the detection jig when the conveying mechanism conveys the detection jig to a detection station;
The stacking system comprises a stacking mechanism and a discharging mechanism, wherein the discharging mechanism is arranged beside the conveying mechanism, the stacking mechanism is arranged beside the discharging mechanism and used for placing detected products on trays, and the stacking mechanism is used for replacing the trays filled with the products with empty trays and stacking the trays filled with the products.
The top cutting detection disc arranging machine provided by the embodiment of the application has at least the following beneficial effects: through setting up and drawing material system, top cut system, detecting system and folding dish system, can be in the same place top cut, detect and fold a set process combination, improve machining efficiency to top cut, detect and fold a set and all need not manual operation, through automatic operation, can make the product processing all maintain specific level, avoided the inconsistent problem of product quality that manual operation brought, promoted the stability of product quality. Therefore, the top cutting detection disc arranging machine can improve production efficiency and ensure the stability of the quality of parts.
According to some embodiments of the application, the material pulling system comprises a frame, a bottom roller, a pressing wheel and a stepping motor, wherein the bottom roller and the pressing wheel are arranged on the frame in a penetrating manner, a gap is arranged between the bottom roller and the pressing wheel, the driving end of the stepping motor is connected with one end of the bottom roller, and the stepping motor is used for driving the bottom roller to rotate so as to enable a material belt to pass through the gap.
According to some embodiments of the application, the top cutting system comprises a top cutting jig, a top cutting punch and a top cutting driving mechanism, wherein the top cutting driving mechanism is arranged at the bottom of the top cutting jig, the top cutting punch is arranged inside the top cutting jig, and the top cutting driving mechanism is used for driving the top cutting punch to move in the vertical direction so as to cut a material belt in the top cutting jig.
According to some embodiments of the application, the top cutting jig is provided with a knife edge and a channel, the material strip is penetrated through the channel, the knife edge is arranged at the top of the channel and is communicated with the channel, and when the top cutting punch is used for top cutting the material strip, the product flows out from the knife edge.
According to some embodiments of the application, the conveying mechanism comprises a sliding rail and a conveying motor, the detecting jig is arranged on the sliding rail, the conveying motor is arranged beside the sliding rail, and the conveying motor is used for driving the detecting jig to move on the sliding rail.
According to some embodiments of the application, the detection mechanism comprises a detection camera and a fixed bracket, wherein the detection camera is mounted on the fixed bracket, the fixed bracket is arranged beside the sliding rail, and the detection camera is used for detecting a product placed by the detection jig on the sliding rail.
According to some embodiments of the present application, the feeding mechanism and the discharging mechanism are both robots, the robots include a suction nozzle, a mechanical arm and a driving module, the suction nozzle is installed at one end of the mechanical arm, and the other end of the mechanical arm is installed at the driving module.
According to some embodiments of the present application, the stacking mechanism includes a support frame, a tray moving mechanism, a tray separating mechanism, a tray positioning mechanism and an automatic stacking mechanism, where the tray moving mechanism, the tray separating mechanism, the tray positioning mechanism and the automatic stacking mechanism are all disposed on the support frame, the tray moving mechanism is used for moving a full tray of a blanking station and moving an empty tray to the blanking station, the tray separating mechanism is used for separating stacked empty trays, the tray positioning mechanism is used for positioning the empty tray located on the blanking station, and the automatic stacking mechanism is used for stacking the full tray.
According to some embodiments of the application, the top-cutting detection tray arranging machine further comprises a frame, and the material pulling system, the top-cutting system, the detection system and the tray stacking system are all arranged on the frame.
According to some embodiments of the application, the top cutting detection tray deck machine further comprises a control system for controlling the material pulling system, the top cutting system, the detection system and the tray stacking system.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The application is further described with reference to the accompanying drawings and examples, in which:
Fig. 1 is a schematic structural diagram of a top-cutting detection wobble plate machine according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of another view angle of the top-cut detecting wobble plate machine according to the embodiment of the present application;
Fig. 3 is a schematic structural diagram of a material pulling system according to an embodiment of the present application;
FIG. 4 is a schematic diagram of a top cutting system according to an embodiment of the present application;
FIG. 5 is a schematic diagram of a conveying mechanism according to an embodiment of the present application;
FIG. 6 is a schematic structural diagram of a detection mechanism according to an embodiment of the present application;
Fig. 7 is a schematic structural diagram of a feeding mechanism according to an embodiment of the present application;
fig. 8 is a schematic structural diagram of a disc stacking system according to an embodiment of the present application.
Reference numerals:
The material pulling system 100, the frame 110, the bottom roller 120, the pinch roller 130 and the stepping motor 140;
The top cutting system 200, the top cutting jig 210, the knife edge 211, the channel 212, the top cutting punch 220 and the top cutting driving mechanism 230;
The device comprises a detection system 300, a feeding mechanism 310, a suction nozzle 311, a mechanical arm 312, a driving module 313, a detection jig 320, a conveying mechanism 330, a sliding rail 331, a conveying motor 332, a detection mechanism 340, a detection camera 341 and a fixed bracket 342;
A stacking system 400, a stacking mechanism 410, a supporting frame 411, a tray moving mechanism 412, a tray separating mechanism 413, a tray positioning mechanism 414, an automatic stacking mechanism 415 and a blanking mechanism 420;
a frame 500;
And a control system 600.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
It should be noted that although functional block diagrams are depicted as block diagrams, and logical sequences are shown in the flowchart, in some cases, the steps shown or described may be performed in a different order than the block diagrams in the system. The terms and the like in the description and in the claims, and in the above-described drawings, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
In the description of the present application, the meaning of a number is one or more, the meaning of a number is two or more, and greater than, less than, exceeding, etc. are understood to exclude the present number, and the meaning of a number is understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
In the description of the present application, the descriptions of the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Next, a top cut detection wobble plate machine according to an embodiment of the present application is described with reference to fig. 1 to 8.
As can be appreciated, as shown in fig. 1 and 2, there is provided a top cut detection wobble plate machine comprising:
A material pulling system 100 for conveying a material strip containing a material;
The top cutting system 200 is arranged beside the material pulling system 100, and the top cutting system 200 is used for top cutting of materials on the chat belt;
The detection system 300 comprises a feeding mechanism 310, a detection jig 320, a conveying mechanism 330 and a detection mechanism 340, wherein the feeding mechanism 310 and the conveying mechanism 330 are arranged beside the top cutting system 200, the detection mechanism 340 is arranged beside the conveying mechanism 330, the detection jig 320 is arranged on the conveying mechanism 330, the feeding mechanism 310 is used for grabbing and placing a product obtained after top cutting on the detection jig 320, and the detection mechanism 340 is used for detecting the product on the detection jig 320 when the conveying mechanism 330 conveys the detection jig 320 to a detection station;
The stacking system 400, the stacking system 400 includes a stacking mechanism 410 and a discharging mechanism 420, the discharging mechanism 420 is disposed beside the conveying mechanism 330, the stacking mechanism 410 is disposed beside the discharging mechanism 420, the discharging mechanism 420 is used for placing the detected product on a tray, and the stacking mechanism 410 is used for replacing the tray full of the product with an empty tray and stacking the tray full of the product.
Through setting up and drawing material system 100, top cut system 200, detecting system 300 and folding dish system 400, can be with top cut, detect and folding dish process combination together, improve machining efficiency to top cut, detect and folding dish all need not manual operation, through automatic operation, can make the product processing all maintain specific level, avoided the inconsistent problem of product quality that manual operation brought, promoted the stability of product quality. Therefore, the top cutting detection disc arranging machine can improve production efficiency and ensure the stability of the quality of parts.
It will be appreciated that, as shown in fig. 3, the material pulling system 100 includes a frame 110, a bottom roller 120, a pressing wheel 130, and a stepper motor 140, where the bottom roller 120 and the pressing wheel 130 are disposed through the frame 110, a gap is disposed between the bottom roller 120 and the pressing wheel 130, a driving end of the stepper motor 140 is connected to one end of the bottom roller 120, and the stepper motor 140 is used for driving the bottom roller 120 to rotate so as to enable a material belt to pass through the gap. By providing the stepping motor 140, stepping pulling can be achieved.
It will be appreciated that, as shown in fig. 4, the top cutting system 200 includes a top cutting jig 210, a top cutting punch 220 and a top cutting driving mechanism 230, the top cutting driving mechanism 230 is disposed at the bottom of the top cutting jig 210, the top cutting punch 220 is disposed inside the top cutting jig 210, and the top cutting driving mechanism 230 is used for driving the top cutting punch 220 to move in a vertical direction so as to cut a material strip in the top cutting jig 210.
It will be appreciated that as shown in fig. 4, the top cutting jig 210 is provided with a knife edge 211 and a channel 212, the material strip is inserted into the channel 212, the knife edge 211 is disposed at the top of the channel 212 and is communicated with the channel 212, and when the top cutting punch 220 performs top cutting on the material strip, the product flows out from the knife edge 211.
It is to be understood that, as shown in fig. 5, the conveying mechanism 330 includes a slide rail 331 and a conveying motor 332, the detecting tool 320 is disposed on the slide rail 331, the conveying motor 332 is disposed beside the slide rail 331, and the conveying motor 332 is used for driving the detecting tool 320 to move on the slide rail 331.
It is to be understood that, as shown in fig. 6, the detecting mechanism 340 includes a detecting camera 341 and a fixing bracket 342, the detecting camera 341 is mounted on the fixing bracket 342, the fixing bracket 342 is disposed beside the sliding rail 331, and the detecting camera 341 is used for detecting a product placed by the detecting jig 320 on the sliding rail 331.
It should be noted that, the slide rail 331 makes the detection tool 320 automatically move to the detection station, so that detection is realized through the detection camera 341, after detection is completed, the detection tool is automatically conveyed to the blanking station, and the subsequent tray package is realized by matching with automatic blanking of the blanking station.
It can be understood that, as shown in fig. 7, the feeding mechanism 310 and the discharging mechanism 420 are both robots, and the robots include a suction nozzle 311, a mechanical arm 312 and a driving module 313, wherein the suction nozzle 311 is installed at one end of the mechanical arm 312, and the other end of the mechanical arm 312 is installed at the driving module 313.
The feeding mechanism 310 can automatically draw products from the top cutting jig 210 and put the products on the detecting jig 320 by arranging the suction nozzle 311 and matching with the mechanical arm 312 and the driving module 313. The discharging mechanism 420 can automatically place products on the tray by arranging the suction nozzle 311 and matching with the mechanical arm 312 and the driving module 313 so as to realize automatic tray packaging.
It will be appreciated that, as shown in fig. 8, the stacking mechanism 410 includes a support 411, a tray moving mechanism 412, a tray separating mechanism 413, a tray positioning mechanism 414 and an automatic stacking mechanism 415, where the tray moving mechanism 412, the tray separating mechanism 413, the tray positioning mechanism 414 and the automatic stacking mechanism 415 are all disposed on the support 411, the tray moving mechanism 412 is used for moving a full tray of the blanking station and moving an empty tray to the blanking station, the tray separating mechanism 413 is used for separating the stacked empty tray, the tray positioning mechanism 414 is used for positioning the empty tray located on the blanking station, and the automatic stacking mechanism 415 is used for stacking the full tray.
It will be appreciated that as shown in fig. 1, the top-cutting inspection wobble plate machine further includes a frame 500, and the material pulling system 100, the top-cutting system 200, the inspection system 300, and the disc stacking system 400 are all disposed on the frame 500.
It will be appreciated that as shown in fig. 1, the top cut detection wobble plate machine further includes a control system 600, wherein the control system 600 is configured to control the material pulling system 100, the top cut system 200, the detection system 300, and the plate stacking system 400.
It should be noted that, the control system 600 is provided with a control panel, and the control panel is used for implementing man-machine interaction.
The embodiments of the present application have been described in detail with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application. Furthermore, embodiments of the application and features of the embodiments may be combined with each other without conflict.
Claims (10)
1. A roof cutting detection wobble plate machine, comprising:
the material pulling system is used for conveying a material belt containing materials;
The top cutting system is arranged beside the material pulling system and is used for top cutting of materials on the chat belt;
The detection system comprises a feeding mechanism, a detection jig, a conveying mechanism and a detection mechanism, wherein the feeding mechanism is arranged beside the top cutting system, the detection mechanism is arranged beside the conveying mechanism, the detection jig is arranged on the conveying mechanism, the feeding mechanism is used for grabbing and placing a product obtained after top cutting on the detection jig, and the detection mechanism is used for detecting the product on the detection jig when the conveying mechanism conveys the detection jig to a detection station;
The stacking system comprises a stacking mechanism and a discharging mechanism, wherein the discharging mechanism is arranged beside the conveying mechanism, the stacking mechanism is arranged beside the discharging mechanism and used for placing detected products on trays, and the stacking mechanism is used for replacing the trays filled with the products with empty trays and stacking the trays filled with the products.
2. The top cutting detection tray arranging machine according to claim 1, wherein the material pulling system comprises a frame, a bottom roller, a pressing wheel and a stepping motor, the bottom roller and the pressing wheel are arranged on the frame in a penetrating mode, a gap is formed between the bottom roller and the pressing wheel, the driving end of the stepping motor is connected with one end of the bottom roller, and the stepping motor is used for driving the bottom roller to rotate so that a material belt passes through the gap.
3. The roof cutting detection disc arranging machine according to claim 2, wherein the roof cutting system comprises a roof cutting jig, a roof cutting punch head and a roof cutting driving mechanism, the roof cutting driving mechanism is arranged at the bottom of the roof cutting jig, the roof cutting punch head is arranged inside the roof cutting jig, and the roof cutting driving mechanism is used for driving the roof cutting punch head to move in the vertical direction so as to roof cut a material belt in the roof cutting jig.
4. The top-cutting detection tray arranging machine according to claim 3, wherein the top-cutting jig is provided with a knife edge and a channel, the material strip is arranged in the channel in a penetrating manner, the knife edge is arranged at the top of the channel and is communicated with the channel, and when the top-cutting punch is used for top-cutting the material strip, a product flows out from the knife edge.
5. The roof cutting detection tray arranging machine according to claim 1, wherein the conveying mechanism comprises a sliding rail and a conveying motor, the detection jig is arranged on the sliding rail, the conveying motor is arranged beside the sliding rail, and the conveying motor is used for driving the detection jig to move on the sliding rail.
6. The roof cutting inspection wobble plate machine of claim 5, wherein the inspection mechanism comprises an inspection camera and a fixed bracket, the inspection camera is mounted on the fixed bracket, the fixed bracket is disposed beside the slide rail, and the inspection camera is used for inspecting products placed by the inspection jig on the slide rail.
7. The roof cutting detection disc arranging machine according to claim 1, wherein the feeding mechanism and the discharging mechanism are both manipulators, each manipulator comprises a suction nozzle, a mechanical arm and a driving module, the suction nozzles are mounted at one end of the mechanical arm, and the other ends of the mechanical arms are mounted at the driving modules.
8. The roof cutting detection tray arranging machine according to claim 1, wherein the tray stacking mechanism comprises a supporting frame, a tray moving mechanism, a tray separating mechanism, a tray positioning mechanism and an automatic stacking mechanism, wherein the tray moving mechanism, the tray separating mechanism, the tray positioning mechanism and the automatic stacking mechanism are all arranged on the supporting frame, the tray moving mechanism is used for moving full trays of a blanking station and empty trays to the blanking station, the tray separating mechanism is used for separating stacked empty trays, the tray positioning mechanism is used for positioning empty trays located on the blanking station, and the automatic stacking mechanism is used for stacking full trays.
9. The roof cutting detection tray deck of claim 1, further comprising a frame, wherein the material pulling system, the roof cutting system, the detection system, and the stacking tray system are all disposed on the frame.
10. The overhead cutting inspection wobble plate machine of claim 1, further comprising a control system for controlling the draw system, the overhead cutting system, the inspection system, and the stacking plate system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913996.2U CN221318352U (en) | 2023-10-26 | 2023-10-26 | Top cutting detection tray arranging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913996.2U CN221318352U (en) | 2023-10-26 | 2023-10-26 | Top cutting detection tray arranging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221318352U true CN221318352U (en) | 2024-07-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322913996.2U Active CN221318352U (en) | 2023-10-26 | 2023-10-26 | Top cutting detection tray arranging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221318352U (en) |
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2023
- 2023-10-26 CN CN202322913996.2U patent/CN221318352U/en active Active
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