CN221311625U - Wire rod derusting machine - Google Patents

Abstract

The utility model provides a wire rod rust remover. The wire rod derusting machine comprises a base; the first rust removing structure is fixed at one end of the surface of the base and comprises a water tank which is fixed at one end of the surface of the base; a guide structure fixed to the other end of the base surface; the second rust removing structure is arranged between the shell and the water tank; the driving structure is arranged on the top surface of the shell; and the cleaning structure is arranged in the guide frame. The wire rod rust remover provided by the utility model has the advantages of being convenient for rust removal of wire rods with any diameter and capable of treating deep rust on the surface of metal.

Description

Wire rod derusting machine

Technical Field

The utility model relates to the technical field of metal rust removal, in particular to a wire rod rust remover.

Background

Before products such as steel wires, iron wires, welding wires and the like with small diameters are drawn, surface rust removal is needed for preparing wire rods for 'boronization' or 'phosphating', and common wire rod rust removal modes comprise two modes of physical rust removal and chemical rust removal; the chemical rust removal mainly comprises the steps of preparing various chemical solutions, and dissolving out a ferric oxide rust layer on the surface of a wire rod through corrosion to achieve the purpose of rust removal, but on one hand, the environmental impact is large, the rust removal waste liquid needs to be specially recovered to prevent the environment from being polluted, on the other hand, the field consumption of the solution is generally large, the solution is inconvenient to pre-prepare, an existing preparation mode is adopted, and the rust removal is a large problem for the cost and the messy environment of a construction field; the physical rust removal mainly means manual or mechanical rust removal, such as friction, polishing, knocking and the like, and the structure of the rust remover at the present stage is complex, the operation is complex and the manufacturing cost is high.

When the existing some rust removers are used, the diameters of the wire rods are in the range of 5-19 mm, and the diameter range between the wire rods is larger, so that the rust removal machines can remove rust on the side wall of the wire rod with larger or smaller diameter due to different radians of the rust removal positions in the rust removal process of the wire rods with different diameters, meanwhile, the deep rust on the metal surface is difficult to treat by mechanical rust removal, and the methods of chemical rust removal, electrolytic rust removal and the like are required, otherwise, the rust phenomenon of repaired equipment or parts can be caused again in a short time.

Therefore, it is necessary to provide a new wire rod rust remover to solve the above technical problems.

Disclosure of utility model

In order to solve the technical problems, the utility model provides a wire rod derusting machine which is convenient for derusting wire rods with any diameter and can also treat deep rust on the surface of metal.

The wire rod derusting machine provided by the utility model comprises: a base; the first rust removing structure is fixed at one end of the surface of the base and comprises a water tank which is fixed at one end of the surface of the base; the guide structure is fixed at the other end of the surface of the base and comprises a shell, an outlet hole, a drying sleeve and a guide frame, wherein the shell is fixed at the other end of the surface of the base, the outlet hole is formed in the side wall of one end of the shell, the drying sleeve is transversely fixed in the shell, and the guide frame is fixed at the other end of the drying sleeve; the second rust removing structure is arranged between the shell and the water tank, and comprises a fixing frame, a grid, a rust removing plate, a positioning rod, a first gear and a rust removing block, wherein the fixing frame is arranged between the shell and the water tank, the grid is fixed on the side wall of one end of the fixing frame, the rust removing plate penetrates through the side wall of the fixing frame, the positioning rod threads penetrate through the side walls of the upper end and the lower end of the fixing frame, the first gear is fixed on the side wall of the other end of the fixing frame, and the rust removing block is fixed on one end of the positioning rod; the driving structure is arranged on the top surface of the shell and comprises a motor and a second gear, the motor is arranged on the top surface of the shell, and the second gear is arranged at one end of the motor; the cleaning structure is arranged in the guide frame and comprises a positioning plate and a cleaning sleeve, the positioning plate is provided with a plurality of pieces, the positioning plate is rotationally connected to the inner side wall at one end of the guide frame, and the cleaning sleeve is fixed on the inner side wall of the positioning plate.

Preferably, the first rust removing structure further comprises a connecting ring, a pulley and a through hole, wherein the connecting ring is fixed on the side wall at one end of the water tank, the pulley is installed on the inner side wall of the water tank, which is arranged below the water tank, and the through holes are respectively formed in the side walls at two ends of the water tank.

Preferably, the maximum diameter of the through hole is larger than the maximum diameter of the wire rod by millimeter, the position of the through hole is higher than the position of the pulley, and the pulley is rotationally connected with the water tank.

Preferably, the cleaning structure further comprises a positioning ring, a spring and a channel, wherein the positioning ring is fixed on the side wall of one end of the positioning plate, the spring is sleeved in the positioning ring, and the channel is arranged in the central position of the cleaning sleeve.

Preferably, one end of the cleaning sleeve is funnel-shaped, the inclined surface of the inner side wall of one end of the cleaning sleeve and the inclined surface of the inner side wall of one end of the guiding frame are on the same horizontal line, and the minimum inner diameter of the channel is smaller than the minimum diameter of the wire rod by millimeter.

Preferably, the spring is annular, the spring is sleeved on the periphery of one end of the cleaning sleeve through the positioning ring, a plurality of positioning plates are combined to form a circular ring, and all the rotation directions of the positioning plates are toward the center of the circular ring.

Preferably, the shape of the fixing frame is circular, one end of the fixing frame is rotationally connected to the inside of the connecting ring, two ends of the fixing frame are respectively rotationally connected with the shell and the water tank, and the first gear and the second gear are meshed with each other.

Preferably, the length of the positioning rod is greater than the radius length of the fixing frame, the width of the rust removing plate is equal to the width of the rust removing block, the rust removing plate and the rust removing block are opposite, and the rust removing plate and the rust removing block are clamped on the side wall of the wire rod.

Compared with the related art, the wire rod rust remover provided by the utility model has the following beneficial effects:

The utility model provides a wire rod derusting machine, firstly penetrating the wire rod from the side wall of one end of a first derusting structure, leading the wire rod in the first derusting structure to deform under the drive of a pulley, namely, the deformed wire rod is immersed in a chemical derusting solution, so that the solution can primarily decompose the rust on the side wall of the wire rod, the immersed wire rod penetrates into the second derusting structure in a straight line state after penetrating out from the other end of the first primary structure, the wire rod is clamped in the middle by the derusting block and the derusting plate by adjusting the position of the derusting block, and the second derusting structure rotates around the side wall of the wire rod under the drive of a driving structure, the rust removing block and the rust removing plate are enabled to continuously rotate and rub on the side wall of the wire rod, rust on the side wall of the wire rod is further cleaned, then the wire rod is enabled to extend forwards, the wire rod penetrates through the inside of the cleaning structure under the guide of the guide frame, the cleaning structure is used for cleaning the side wall of the wire rod, some impurities adhered to the side wall of the wire rod are inserted into the inside of the guide structure after being erased, then the drying sleeve is fixed in the guide structure to dry the wire rod, then one end of the guide structure slides out, then the wire rod slides out through traction, the wire rod on the rear side is cleaned of rust, and the device has the advantages of being convenient for adapting to the wire rod with any diameter to remove rust and being capable of treating deep rust on the metal surface.

Drawings

Fig. 1 is a schematic structural view of a preferred embodiment of a wire rod rust remover according to the present utility model;

FIG. 2 is a schematic view of the overall front cross-section of FIG. 1;

FIG. 3 is an enlarged schematic view of the portion A shown in FIG. 2;

FIG. 4 is a schematic side view in cross-section of the cleaning structure of FIG. 2;

fig. 5 is an enlarged schematic view of the portion B shown in fig. 4.

Reference numerals in the drawings: 1. the device comprises a base, 2, a first rust removing structure, 21, a water tank, 22, a connecting ring, 23, a pulley, 24, a through hole, 3, a guiding structure, 31, a shell, 32, an outlet, 33, a drying sleeve, 34, a guiding frame, 4, a second rust removing structure, 41, a fixing frame, 42, a grid, 43, a rust removing plate, 44, a positioning rod, 45, a first gear, 46, a rust removing block, 5, a driving structure, 51, a motor, 52, a second gear, 6, a wire rod, 7, a cleaning structure, 71, a positioning plate, 72, a cleaning sleeve, 73, a positioning ring, 74, a spring, 75 and a channel.

Detailed Description

The utility model will be further described with reference to the drawings and embodiments.

Referring to fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5 in combination, fig. 1 is a schematic structural diagram of a preferred embodiment of a wire rod derusting machine according to the present utility model; FIG. 2 is a schematic view of the overall front cross-section of FIG. 1; FIG. 3 is an enlarged schematic view of the portion A shown in FIG. 2; FIG. 4 is a schematic side view in cross-section of the cleaning structure of FIG. 2; fig. 5 is an enlarged schematic view of a portion B shown in fig. 4, the wire rod rust remover including; a base 1; a first rust removing structure 2, wherein the first rust removing structure 2 is fixed at one end of the surface of the base 1, the first rust removing structure 2 comprises a water tank 21, and the water tank 21 is fixed at one end of the surface of the base 1; a guiding structure 3, wherein the guiding structure 3 is fixed on the other end of the surface of the base 1, the guiding structure 3 comprises a shell 31, an outlet hole 32, a drying sleeve 33 and a guiding frame 34, the shell 31 is fixed on the other end of the surface of the base 1, the outlet hole 32 is arranged on the side wall of one end of the shell 31, the drying sleeve 33 is transversely fixed inside the shell 31, and the guiding frame 34 is fixed on the other end of the drying sleeve 33; the second rust removing structure 4, the second rust removing structure 4 is installed between the housing 31 and the water tank 21, the second rust removing structure 4 includes a fixing frame 41, a grid 42, a rust removing plate 43, a positioning rod 44, a first gear 45 and a rust removing block 46, the fixing frame 41 is installed between the housing 31 and the water tank 21, the grid 42 is fixed on a side wall at one end of the fixing frame 41, the rust removing plate 43 penetrates through a side wall of the fixing frame 41, the positioning rod 44 penetrates through side walls at the upper end and the lower end of the fixing frame 41 in a threaded manner, the first gear 45 is fixed on a side wall at the other end of the fixing frame 41, and the rust removing block 46 is fixed on one end of the positioning rod 44; a driving structure 5, wherein the driving structure 5 is mounted on the top surface of the housing 31, the driving structure 5 comprises a motor 51 and a second gear 52, the motor 51 is mounted on the top surface of the housing 31, and the second gear 52 is mounted on one end of the motor 51; the cleaning structure 7, the cleaning structure 7 install in the inside of guide frame 34, the cleaning structure 7 includes locating plate 71 and clearance sleeve pipe 72, the locating plate 71 is equipped with the polylith, just the locating plate 71 rotate connect in the inside wall of guide frame 34 one end, the clearance sleeve pipe 72 is fixed in the inside wall of locating plate 71.

In a specific implementation process, as shown in fig. 1 and 2, the first rust removing structure 2 further includes a connecting ring 22, a pulley 23 and a through hole 24, wherein the connecting ring 22 is fixed on a side wall at one end of the water tank 21, the pulley 23 is mounted on a lower inner side wall of the water tank 21, and the through holes 24 are respectively arranged on side walls at two ends of the water tank 21; the maximum diameter of the through hole 24 is larger than the maximum diameter of the wire rod 6 by 19 mm, the position of the through hole 24 is higher than the position of the pulley 23, and the pulley 23 is rotationally connected with the water tank 21; the cleaning structure 7 further comprises a positioning ring 73, a spring 74 and a channel 75, wherein the positioning ring 73 is fixed on the side wall of one end of the positioning plate 71, the spring 74 is sleeved in the positioning ring 73, and the channel 75 is arranged in the central position of the cleaning sleeve 72.

The pulley 23 is convenient to drive the wire rod 6 to deform under the limit of the pulley 23, so that a section of the wire rod 6 deformed by the pulley 23 can be immersed in the chemical rust removal solution stored in the water tank 21, and rust on the side wall of the wire rod 6 is decomposed by the chemical rust removal solution.

In the specific implementation process, as shown in fig. 2, 3, 4 and 5, one end of the cleaning sleeve 72 is funnel-shaped, the inclined surface of the inner side wall at one end of the cleaning sleeve 72 and the inclined surface of the inner side wall at one end of the guiding frame 34 are on the same horizontal line, and the minimum inner diameter of the channel 75 is smaller than the minimum diameter of the wire rod 6 by "5 mm"; the spring 74 is annular, the spring 74 is sleeved on the periphery of one end of the cleaning sleeve 72 through the positioning ring 73, a plurality of positioning plates 71 are combined to form a circular ring, and all the rotating directions of the positioning plates 71 are toward the center of the circular ring.

The wire rod 6 after derusting can be guided by the guide frame 34, and the wire rod 6 can be transversely penetrated into the cleaning sleeve 72 through the channel (5), and the cleaning sleeve 72 can wipe the penetrated side wall of the wire rod 6 under the acting force of the spring 74, so that the side wall of the wire rod is kept smooth.

In the implementation process, as shown in fig. 1 and 2, the shape of the fixing frame 41 is circular, one end of the fixing frame 41 is rotatably connected to the inside of the connection ring 22, two ends of the fixing frame 41 are respectively rotatably connected to the housing 31 and the water tank 21, and the first gear 45 and the second gear 52 are meshed with each other; the length of the positioning rod 44 is greater than the radius length of the fixing frame 41, the width of the rust removing plate 43 is equal to the width of the rust removing block 46, the rust removing plate 43 and the rust removing block 46 are opposite, and the rust removing plate 43 and the rust removing block 36 are clamped on the side wall of the wire rod 6.

The second gear 52 is driven to rotate by the motor 51, so that the fixing frame 41 rotates between the housing 31 and the water tank 21, the rust removing block 46 and the rust removing plate 43 synchronously rotate, and the rust removing block 46 and the rust removing plate 43 continuously rotate and rub on the side wall of the wire rod 6 in a ring shape.

The working principle of the wire rod rust remover provided by the utility model is as follows:

When in use, firstly, the chemical rust removing solution is added into the water tank 21, the solution depth of the chemical rust removing solution is not higher than the position of the through hole 24, then the wire rod 6 is inserted from the side wall of one end of the water tank 21 into the through hole 24, the wire rod 6 is immersed into the chemical rust removing solution, the wire rod 6 is deformed through the pulley 23, then one end of the wire rod is extended out through the through hole 24 of the other end of the wire rod, the wire rod 6 is inserted into the fixing frame 41 communicated with the pulley, the wire rod 6 penetrates through the water tank 21 through the two through holes 24, a deformed wire rod 6 is soaked in the chemical rust removing solution at the limit position of the pulley 23, the penetrated wire rod 6 is extended to linearly penetrate the inside of the fixing frame 41 until the rust removing block 46 is driven to move inwards by rotating the positioning rod 44, the rust removing block 46 is pushed by the positioning rod 44 to extrude the penetrating wire rod 6, the rust removing block 46 cooperates with the rust removing plate 43 to clamp the wire rod 6 at the middle position, then the motor 51 is connected with an external power supply to drive the second gear 52 to drive the meshed first gear 45 to rotate, so that the fixed frame 41 is driven to rotate between the shell 31 and the water tank 21, the rust removing block 46 and the rust removing plate 43 are driven to synchronously rotate, the rust removing block 46 and the rust removing plate 43 continuously rotate and rub on the side wall of the wire rod 6 in a ring shape, rust on the side wall of the wire rod 6 is removed, the removed broken slag is discharged through the grid 42 fixed on the side wall of the fixed frame 41, the inside of the fixed frame 41 is kept clean, the wire rod 6 after being removed extends forwards again under the guidance of the guide frame 34, the spring 74 of the passage 75 penetrating through the center of the cleaning sleeve 72 presses the cleaning sleeve 72 through the positioning plate 71, so that the cleaning sleeve 72 can tightly clamp the penetrated wire rod 6, when the wire rod 6 passes through the cleaning sleeve 72, the side wall of the cleaning sleeve is effectively cleaned, and then the cleaning sleeve 33 penetrates through the drying sleeve 33, and after the penetrating wire rod 6 is dried by the drying sleeve 33, the wire rod 6 slides out from the outlet hole 32 formed in the side wall at one end of the shell 31, namely, rust cleaning of the wire rod 6 is completed, and the wire rod 6 is pulled from the position of the outlet hole 32 continuously, so that the wire rod 6 can be cleaned by rust.

Compared with the related art, the wire rod rust remover provided by the utility model has the following beneficial effects:

The utility model provides a wire rod derusting machine, firstly penetrating the wire rod 6 from the side wall of one end of the first derusting structure 2, leading the wire rod 6 in the first derusting structure 2 to deform under the drive of the pulley 23, namely, the deformed wire rod 6 is immersed in chemical derusting solution, leading the solution to primarily decompose the rust on the side wall of the wire rod 6, leading the immersed wire rod 6 to be in a straight line state after penetrating the immersed wire rod 6 from the other end of the first primary six structure, penetrating the immersed wire rod 6 into the second derusting structure 4, leading the wire rod 6 to be clamped in the middle by the derusting block 46 and the derusting plate 43 by adjusting the position of the derusting block 46, leading the second derusting structure 4 to rotate around the side wall of the wire rod 6 under the drive of the drive structure 5, the rust removing block 46 and the rust removing plate 43 continuously rotate and rub on the side wall of the wire rod 6, rust on the side wall of the wire rod 6 is further removed, the wire rod 6 extends forwards, the wire rod 6 penetrates through the inside of the cleaning structure 7 under the guidance of the guide frame 34, the cleaning structure 7 wipes the side wall of the wire rod 6, some impurities adhered to the side wall of the wire rod 6 are inserted into the inside of the guide structure 3 after being wiped, the drying sleeve 33 fixed in the guide structure 3 is used for drying the wire rod, the wire rod is slid out from one end of the guide structure 3, the wire rod 6 sliding out of the guide structure 3 is pulled to remove rust on the rear wire rod 6, the device has the advantages of being convenient for adapting to the wire rod 6 with any diameter to remove rust, and the method can also treat deep rust on the surface of the metal.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (8)

1. A wire rod derusting machine, comprising:

A base (1);

the first rust removing structure (2), the first rust removing structure (2) is fixed at one end of the surface of the base (1), the first rust removing structure (2) comprises a water tank (21), and the water tank (21) is fixed at one end of the surface of the base (1);

The guide structure (3), the guide structure (3) is fixed on the other end of the surface of the base (1), the guide structure (3) comprises a shell (31), an outlet hole (32), a drying sleeve (33) and a guide frame (34), the shell (31) is fixed on the other end of the surface of the base (1), the outlet hole (32) is arranged on the side wall of one end of the shell (31), the drying sleeve (33) is transversely fixed in the shell (31), and the guide frame (34) is fixed on the other end of the drying sleeve (33);

The second rust removing structure (4), the second rust removing structure (4) is installed between the shell (31) and the water tank (21), the second rust removing structure (4) comprises a fixing frame (41), a grid (42), a rust removing plate (43), a positioning rod (44), a first gear (45) and a rust removing block (46), the fixing frame (41) is installed between the shell (31) and the water tank (21), the grid (42) is fixed on the side wall at one end of the fixing frame (41), the rust removing plate (43) penetrates through the side wall at one end of the fixing frame (41), the positioning rod (44) penetrates through the side walls at the upper end and the lower end of the fixing frame (41) in a threaded mode, the first gear (45) is fixed on the side wall at the other end of the fixing frame (41), and the rust removing block (46) is fixed on one end of the positioning rod (44).

The driving structure (5), the driving structure (5) is installed on the top surface of the shell (31), the driving structure (5) comprises a motor (51) and a second gear (52), the motor (51) is installed on the top surface of the shell (31), and the second gear (52) is installed at one end of the motor (51);

the cleaning structure (7), cleaning structure (7) install in the inside of guide frame (34), cleaning structure (7) are including locating plate (71) and clearance sleeve pipe (72), locating plate (71) are equipped with the polylith, just locating plate (71) rotate connect in the inside wall of guide frame (34) one end, clearance sleeve pipe (72) are fixed in the inside wall of locating plate (71).

2. The wire rod rust remover according to claim 1, characterized in that the first rust removing structure (2) further comprises a connecting ring (22), a pulley (23) and a through hole (24), wherein the connecting ring (22) is fixed on the side wall at one end of the water tank (21), the pulley (23) is mounted on the side wall of the water tank (21) which is arranged downwards, and the through holes (24) are respectively arranged on the side walls at two ends of the water tank (21).

3. Wire rod derusting machine according to claim 2, characterized in that the maximum diameter of the through hole (24) is larger than the maximum diameter "19 mm" of the wire rod (6), and the position of the through hole (24) is higher than the position of the pulley (23), and the pulley (23) is in rotational connection with the water tank (21).

4. The wire rod rust remover according to claim 2, characterized in that the cleaning structure (7) further comprises a positioning ring (73), a spring (74) and a channel (75), wherein the positioning ring (73) is fixed on the side wall of one end of the positioning plate (71), the spring (74) is sleeved inside the positioning ring (73), and the channel (75) is arranged at the central position inside the cleaning sleeve (72).

5. The wire rod rust remover according to claim 4, characterized in that one end of the cleaning sleeve (72) is funnel-shaped, the slope of the inner side wall of one end of the cleaning sleeve (72) and the slope of the inner side wall of one end of the guiding frame (34) are on the same horizontal line, and the minimum inner diameter of the channel (75) is smaller than the minimum diameter of the wire rod (6) by "5 mm".

6. The wire rod rust remover according to claim 4, characterized in that the spring (74) is annular in shape, the spring (74) is sleeved on the periphery of one end of the cleaning sleeve (72) through the positioning ring (73), a plurality of positioning plates (71) are combined to form a circular ring, and all the rotating directions of the positioning plates (71) are all toward the center position of the circular ring.

7. The wire rod rust remover according to claim 2, characterized in that the shape of the fixing frame (41) is circular, and one end of the fixing frame (41) is rotatably connected to the inside of the connecting ring (22), and both ends of the fixing frame (41) are rotatably connected to the housing (31) and the water tank (21), respectively, and the first gear (45) and the second gear (52) are engaged with each other.

8. The wire rod rust remover according to claim 1, characterized in that the length of the positioning rod (44) is greater than the radius length of the fixing frame (41), the width of the rust removing plate (43) is the same as the width of the rust removing block (46), the rust removing plate (43) and the rust removing block (46) are opposite, and the rust removing plate (43) and the rust removing block (46) are clamped on the side wall of the wire rod (6).