CN221288951U - Waste material cleaning device in container - Google Patents
Waste material cleaning device in container Download PDFInfo
- Publication number
- CN221288951U CN221288951U CN202322923403.0U CN202322923403U CN221288951U CN 221288951 U CN221288951 U CN 221288951U CN 202322923403 U CN202322923403 U CN 202322923403U CN 221288951 U CN221288951 U CN 221288951U
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- container
- screw bolt
- firmware
- wheel
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- 239000002699 waste material Substances 0.000 title claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses a waste cleaning device in a container, which comprises a top connecting fixing piece, a bottom connecting fixing piece, a screw bolt, a movable connecting piece, a scissor connecting rod, a connecting plate, a moving mechanism and a mechanical arm, wherein the top connecting fixing piece is connected with the bottom connecting fixing piece; a screw bolt is rotatably arranged between the top connecting firmware and the bottom connecting firmware through a bearing; the screw bolt is in threaded connection with a movable connecting piece; at least 3 connecting plates are connected around the movable connecting piece through a scissor connecting rod, a moving mechanism is fixedly connected to one side surface of each connecting plate far away from the scissor connecting rod, and a mechanical arm is fixed to the bottom of the bottom connecting firmware. The beneficial effects are that: the waste cleaning device in the container meets the industrial automation requirement, does not need manual cleaning, improves the cleaning efficiency, reduces the cleaning cost, and improves the working safety of staff; the operation is simple and convenient.
Description
Technical field:
The utility model relates to a waste material cleaning device, in particular to a waste material cleaning device in a container.
The background technology is as follows:
In the production process in the fields of coal chemical industry, petrochemical industry and the like at present, partial reaction containers inevitably generate or remain materials in the use process, and most of the materials are precipitated and coagulated in the containers, so that the materials are required to be cleaned regularly according to actual conditions. However, due to technical limitations, the cleaning work is often carried out by adopting a manual mode, tools such as pneumatic picks and electric drills are adopted for crushing the material precipitation layer hard, a shovel is adopted for crushing the material precipitation layer soft, and finally the dust is sucked by a dust collector to be cleaned outside the container.
The utility model comprises the following steps:
Therefore, the utility model aims to provide the waste cleaning device in the container, which does not need manual cleaning, improves the cleaning efficiency, reduces the cleaning cost and improves the working safety of staff.
The technical scheme of the utility model discloses a waste cleaning device in a container, which comprises a top connecting fixing piece, a bottom connecting fixing piece, a screw bolt, a movable connecting piece, a scissor connecting rod, a connecting plate, a moving mechanism and a mechanical arm; the screw bolt is rotatably arranged between the top connecting firmware and the bottom connecting firmware through a bearing; the movable connecting piece is screwed on the screw bolt; at least 3 connecting plates are connected around the movable connecting piece through the scissor connecting rods, a side surface, away from the scissor connecting rods, of each connecting plate is fixedly connected with the moving mechanism, and the bottom of the bottom connecting firmware is fixedly provided with the mechanical arm.
Further, a driving motor is fixed on the top connecting firmware, and the output end of the driving motor is connected with the screw bolt through gear transmission.
Further, the movable connecting piece comprises a screw nut, a sleeve and a spring; the screw nut is in threaded connection with the screw bolt; the sleeve is movably sleeved on the screw bolt between the bottom connecting firmware and the screw nut; the spring is connected between the sleeve and the screw nut, and is movably sleeved on the screw bolt.
Further, at least one limiting rod is fixed on the outer side wall of the screw nut; the limiting block is integrally formed on the outer side wall of the sleeve, a through hole corresponding to the limiting rod is formed in the limiting block, and the limiting rod is movably inserted into the through hole.
Further, a sliding sleeve is sleeved on the connecting plate in a sliding way, and the upper end and the lower end of one side of the scissor connecting rod are respectively and movably hinged with the sleeve and the bottom connecting fixing piece; the upper end and the lower end of the other side of the scissor connecting rod are respectively and movably hinged with the upper end of the connecting plate and the sliding sleeve, and rubber feet are fixed at the bottom end of the connecting plate.
Further, the moving mechanism comprises a supporting shell, a driving wheel, a driven wheel, a rubber belt and a belt wheel motor; the upper end and the lower end of the support shell are fixedly connected with the connecting plate through connecting rods; the driven wheel and the driving wheel are respectively rotatably arranged at the upper end and the lower end of the supporting shell, the rubber belt is sleeved outside the driving wheel and the driven wheel, and racks meshed with the driving wheel and the driven wheel are integrally formed in the rubber belt; the belt wheel motor is fixed on the support shell; the output end of the belt wheel motor is meshed with the driving wheel through a gear.
Further, at least one supporting wheel is rotatably arranged on the supporting shell, and the supporting wheel is contacted with the inner surface of the rubber belt.
Further, the system also comprises a global high-definition camera, a local high-definition camera and a display; the global high-definition camera is fixed on the side wall of the top connecting firmware; the local high-definition camera is fixed on the side wall of the tail end of the mechanical arm; and the signal output ends of the global high-definition camera and the local high-definition camera are connected with the signal input end of the display through signals.
Further, a hanging ring is fixed on the upper surface of the top connecting fixing piece.
Further, the remote controller and the controller are also included; the signal output end of the remote controller is connected with the signal input end of the controller through signals, and the signal output end of the controller is respectively connected with the signal input ends of the driving motor, the belt wheel motor and the mechanical arm through signals.
The utility model has the advantages that:
1. According to the waste cleaning device in the container, the moving mechanism is controlled to be spread through the scissor connecting rod and supported on the inner wall of the container, then the moving mechanism is controlled to move to a position to be cleaned, and finally the inner wall of the container is cleaned through the control mechanical arm, so that the industrial automation requirement is met, manual cleaning is not needed, the cleaning efficiency is improved, the cleaning cost is reduced, and meanwhile, the working safety of staff is improved;
2. According to the waste cleaning device in the container, the visual information of the area where the device is located is obtained through the global high-definition camera, so that a worker can conveniently judge the position of the device, and then the device is moved; the visual information of the working area of the tool at the tail end of the mechanical arm is acquired through the local high-definition camera, so that a worker can conveniently judge the cleaning condition of the interior of the container;
3. According to the waste cleaning device in the container, through the remote controller and the controller, an operator operates the device according to the display condition on the display, so that the device is simple, convenient and high in efficiency.
Description of the drawings:
fig. 1 is a schematic overall structure of embodiment 1 of the present utility model.
FIG. 2 is a schematic cross-sectional view of section A-A of FIG. 1.
Fig. 3 is a control schematic of embodiment 1 in the present utility model.
Fig. 4 is a control diagram of embodiment 4 in the present utility model.
The top is connected with the firmware 1, the bottom is connected with the firmware 2, the lead screw bolt 3, the movable connecting piece 4, the lead screw nut 41, the sleeve 42, the spring 43, the limiting rod 44, the limiting block 45, the scissors connecting rod 5, the connecting plate 6, the moving mechanism 7, the supporting shell 71, the driving wheel 72, the driven wheel 73, the rubber belt 74, the belt wheel motor 75, the supporting wheel 76, the mechanical arm 8, the global high-definition camera 9, the local high-definition camera 10, the display 11, the driving motor 12, the hanging ring 13, the sliding sleeve 14, the rubber foot 15, the remote controller 16 and the controller 17.
The specific embodiment is as follows:
The present utility model will be described in further detail by way of examples.
Example 1: as shown in fig. 1-3, a waste cleaning device in a container comprises a top connecting firmware 1, a bottom connecting firmware 2, a screw bolt 3, a movable connecting piece 4, a scissor connecting rod 5, a connecting plate 6, a moving mechanism 7, a mechanical arm 8, a global high-definition camera 9, a local high-definition camera 10 and a display 11; a screw bolt 3 is rotatably arranged between the top connecting firmware 1 and the bottom connecting firmware 2 through a bearing; a movable connecting piece 4 is screwed on the screw bolt 3; 4 connecting plates 6 are connected around the movable connecting piece 4 through a scissor connecting rod 5, a moving mechanism 7 is fixedly connected to one side surface of each connecting plate 6 far away from the scissor connecting rod 5, and a mechanical arm 8 is fixedly arranged at the bottom of the bottom connecting fixing piece 2; a driving motor 12 is fixed on the top connecting firmware 1, and the output end of the driving motor 12 is connected with a screw bolt 3 through a gear transmission; a hanging ring 13 is fixed on the upper surface of the top connecting fixing piece 1.
A global high-definition camera 9 is fixed on the side wall of the top connecting firmware 1; a local high-definition camera 10 is fixed on the side wall of the tail end of the mechanical arm 8; the signal output ends of the global high-definition camera 9 and the local high-definition camera 10 are connected with the signal input end of the display 11 through signals, and the global high-definition camera 9 and the local high-definition camera 10 send shooting conditions to the display 11 for display, so that a worker can conveniently judge the position of the device of the utility model, and the device of the utility model is moved; the cleaning condition of the inside of the container is conveniently judged by staff.
Working principle: according to working conditions and needs, installing corresponding tools (including a pneumatic pick, an electric drill, a shovel, a mechanical arm or a mechanical arm with a dust suction pipe) on the tail end of the mechanical arm 8 before the device enters the container, dropping the hanging ring 13 on a hook of the hanging tool, and then hanging the device into the container; then an operator controls the driving motor 12 to start, drives the screw bolt 3 to rotate, further controls the movable connecting piece 4 to move downwards on the screw bolt 3, reduces the distance between the movable connecting piece and the bottom connecting fixing piece 2, further controls the scissor connecting rod 5 to open transversely, further compresses the moving mechanism 7 on the inner wall of the container, and stops driving the motor 12; then controlling the moving mechanism 7 to move downwards along the inner wall of the container to a position to be cleaned, and stopping moving; then controlling the mechanical arm 8 to move, and for the material sediment layer to be hard, installing a pneumatic pick or an electric drill at the tail end of the mechanical arm 8 to crush the material sediment layer; for the soft material precipitation layer, a shovel is arranged at the tail end of the mechanical arm 8 to crush the material precipitation layer; finally, the tail end of the mechanical arm 8, which is provided with a dust collection pipe of the dust collector, is cleaned outside the container in a dust collection mode; if the material block is large, the manipulator is arranged at the tail end of the mechanical arm 8, so that the grabbing of the material block is realized; continuing to move downwards after cleaning until the bottom of the container is cleaned; the device meets the industrial automation requirement, does not need manual cleaning, improves the cleaning efficiency, reduces the cleaning cost, and improves the working safety of staff.
After cleaning, the driving motor 12 is controlled to rotate reversely to drive the screw bolt 3 to rotate reversely, the movable connecting piece 4 is controlled to move upwards on the screw bolt 3, the distance between the movable connecting piece and the bottom connecting fixing piece 2 is increased, the scissor connecting rod 5 is controlled to shrink transversely, the moving mechanism 7 leaves the inner wall of the container, the driving motor 12 is stopped, and finally the device is hoisted out of the container through hoisting equipment, so that cleaning of the inside of the container is completed.
Or after cleaning, the moving mechanism 7 is controlled to move upwards along the inner wall of the container and then to stop moving to the outlet position at the top of the container, then the driving motor 12 is controlled to rotate reversely to drive the screw bolt 3 to rotate reversely, the movable connecting piece 4 is controlled to move upwards on the screw bolt 3 to increase the distance between the movable connecting piece and the bottom connecting piece 2, and then the scissor connecting rod 5 is controlled to shrink in the transverse direction, so that the moving mechanism 7 leaves the inner wall of the container and stops driving the motor 12, and finally the device is lifted out of the container through lifting equipment, thereby completing cleaning of the inside of the container.
Example 2: the overall structure is the same as that of embodiment 1, except that the movable connector 4 includes a screw nut 41, a sleeve 42 and a spring 43; the lead screw nut 41 is screwed on the lead screw bolt 3; a sleeve 42 is movably sleeved on the screw bolt 3 between the bottom connecting fixing piece 2 and the screw nut 41; a spring 43 is connected between the sleeve 42 and the screw nut 41, so that the pressure of the moving mechanism 7 acting on the inner wall of the container is controlled, and the spring 43 is movably sleeved on the screw bolt 3.
At least one limiting rod 44 is fixed on the outer side wall of the screw nut 41; the outer side wall of the sleeve 42 is integrally formed with a limiting block 45, a through hole corresponding to the limiting rod 44 is formed in the limiting block 45, and the limiting rod 44 is movably inserted into the through hole, so that the sleeve 42 is ensured to slide up and down along the screw rod.
A sliding sleeve 14 is sleeved on the connecting plate 6 in a sliding way, and the upper end and the lower end of one side of the scissor connecting rod 5 are respectively movably hinged with the sleeve 42 and the bottom connecting firmware 2; the upper end and the lower end of the other side of the scissor connecting rod 5 are respectively movably hinged with the upper end of the connecting plate 6 and the sliding sleeve 14, and the rubber foot 15 is fixed at the bottom end of the connecting plate 6, so that the device can be stably supported at the bottom of a container, and meanwhile, the bottom of the container is prevented from being scratched.
Example 3: the overall structure is the same as that of embodiment 1, except that the moving mechanism 7 includes a support housing 71, a driving pulley 72, a driven pulley 73, a rubber belt 74, and a pulley motor 75; the upper end and the lower end of the supporting shell 71 are fixedly connected with the connecting plate 6 through connecting rods; the upper end and the lower end of the supporting shell 71 are respectively provided with a driven wheel 73 and a driving wheel 72 in a rotating way, rubber belts 74 are sleeved outside the driving wheel 72 and the driven wheel 73, the outer surfaces of the rubber belts 74 are abutted against the inner wall of the container, and the rubber pads are in flexible contact with the inner wall of the container, so that the inner wall of the container is prevented from being scratched; a rack engaged with the driving pulley 72 and the driven pulley 73 is integrally formed in the rubber belt 74; a pulley motor 75 is fixed to the support housing 71; the output end of the pulley motor 75 is geared with the driving wheel 72.
At least one supporting wheel 76 is rotatably provided on the supporting housing 71 to function as a supporting rubber belt 74, and the supporting wheel 76 is in contact with the inner surface of the rubber belt 74.
When the moving mechanism 7 is required to move, the belt wheel motor 75 is controlled to start, the belt wheel motor 75 drives the driving wheel 72 to rotate, and then the rubber belt 74 is driven to rotate, so that the device can move up and down along the inner wall of the container.
Example 4: as shown in fig. 4, the overall structure is the same as that of embodiment 3, except that it further includes a remote controller 16 and a controller 17; the signal output end of the remote controller 16 is connected with the signal input end of the controller 17 through signals, and the signal output end of the controller 17 is respectively connected with the signal input ends of the driving motor 12, the belt wheel motor 75 and the mechanical arm 8 through signals; the operation of the device is operated by an operator according to the display condition on the display 11, and the device is simple, convenient and high in efficiency.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The foregoing is a preferred embodiment of the present utility model, and it will be apparent to those skilled in the art that modifications and variations can be made without departing from the principles of the present utility model, and such modifications and variations are to be regarded as being within the scope of the utility model.
Claims (10)
1. The waste material cleaning device in the container is characterized by comprising a top connecting fixing piece, a bottom connecting fixing piece, a screw bolt, a movable connecting piece, a scissor connecting rod, a connecting plate, a moving mechanism and a mechanical arm; the screw bolt is rotatably arranged between the top connecting firmware and the bottom connecting firmware through a bearing; the movable connecting piece is screwed on the screw bolt; at least 3 connecting plates are connected around the movable connecting piece through the scissor connecting rods, a side surface, away from the scissor connecting rods, of each connecting plate is fixedly connected with the moving mechanism, and the bottom of the bottom connecting firmware is fixedly provided with the mechanical arm.
2. The device according to claim 1, wherein a drive motor is fixed to the top connection member, and an output end of the drive motor is connected to the screw bolt by a gear transmission.
3. The device of claim 1, wherein the movable connector comprises a lead screw nut, a sleeve, and a spring; the screw nut is in threaded connection with the screw bolt; the sleeve is movably sleeved on the screw bolt between the bottom connecting firmware and the screw nut; the spring is connected between the sleeve and the screw nut, and is movably sleeved on the screw bolt.
4. A waste cleaning device in a container according to claim 3, wherein at least one stop lever is fixed to the outer side wall of the screw nut; the limiting block is integrally formed on the outer side wall of the sleeve, a through hole corresponding to the limiting rod is formed in the limiting block, and the limiting rod is movably inserted into the through hole.
5. The device for cleaning waste in a container according to claim 4, wherein a sliding sleeve is sleeved on the connecting plate in a sliding manner, and the upper end and the lower end of one side of the scissor connecting rod are respectively and movably hinged with the sleeve and the bottom connecting firmware; the upper end and the lower end of the other side of the scissor connecting rod are respectively and movably hinged with the upper end of the connecting plate and the sliding sleeve, and rubber feet are fixed at the bottom end of the connecting plate.
6. The apparatus of claim 1, wherein the moving mechanism comprises a support housing, a drive wheel, a driven wheel, a rubber belt, and a pulley motor; the upper end and the lower end of the support shell are fixedly connected with the connecting plate through connecting rods; the driven wheel and the driving wheel are respectively rotatably arranged at the upper end and the lower end of the supporting shell, the rubber belt is sleeved outside the driving wheel and the driven wheel, and racks meshed with the driving wheel and the driven wheel are integrally formed in the rubber belt; the belt wheel motor is fixed on the support shell; the output end of the belt wheel motor is meshed with the driving wheel through a gear.
7. A waste cleaning device in a container as claimed in claim 6, wherein at least one support wheel is rotatably provided on said support housing, said support wheel being in contact with said rubber band inner surface.
8. The in-container waste cleaning device of claim 1, further comprising a global high definition camera, a local high definition camera, and a display; the global high-definition camera is fixed on the side wall of the top connecting firmware; the local high-definition camera is fixed on the side wall of the tail end of the mechanical arm; and the signal output ends of the global high-definition camera and the local high-definition camera are connected with the signal input end of the display through signals.
9. A waste cleaning device in a container as claimed in claim 1, wherein a lifting ring is secured to an upper surface of the top attachment member.
10. A waste cleaning device in a container according to any one of claims 1-9, further comprising a remote control and a controller; the signal output end of the remote controller is connected with the signal input end of the controller through signals, and the signal output end of the controller is respectively connected with the signal input ends of the driving motor, the belt wheel motor and the mechanical arm through signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322923403.0U CN221288951U (en) | 2023-10-30 | 2023-10-30 | Waste material cleaning device in container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322923403.0U CN221288951U (en) | 2023-10-30 | 2023-10-30 | Waste material cleaning device in container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221288951U true CN221288951U (en) | 2024-07-09 |
Family
ID=91734181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322923403.0U Active CN221288951U (en) | 2023-10-30 | 2023-10-30 | Waste material cleaning device in container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221288951U (en) |
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2023
- 2023-10-30 CN CN202322923403.0U patent/CN221288951U/en active Active
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