CN221269035U - Winding copper wire coating device for sensor coil and winding equipment - Google Patents
Winding copper wire coating device for sensor coil and winding equipment Download PDFInfo
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- CN221269035U CN221269035U CN202323070271.8U CN202323070271U CN221269035U CN 221269035 U CN221269035 U CN 221269035U CN 202323070271 U CN202323070271 U CN 202323070271U CN 221269035 U CN221269035 U CN 221269035U
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- wire
- frame
- copper wire
- winding
- guide wheel
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 238000004804 winding Methods 0.000 title claims abstract description 46
- 238000000576 coating method Methods 0.000 title claims abstract description 44
- 239000011248 coating agent Substances 0.000 title claims abstract description 41
- 229910052802 copper Inorganic materials 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The utility model relates to a winding copper wire coating device for a sensor coil and winding equipment. The technical problem that the design of the existing winding equipment is unreasonable is solved. The winding copper wire coating device for the sensor coil comprises a rack; the wire inlet assembly comprises an adjusting frame connected to the frame, a guide wheel arranged on the adjusting frame, and a wire inlet needle tube arranged on the adjusting frame and far away from one end of the guide wheel; the coating assembly comprises a treatment groove which is arranged on the adjusting frame and is positioned between the guide wheel and the wire inlet needle tube, through holes for copper wires to pass through are formed in two sides of the treatment groove, sponge blocks filled in the treatment groove, and coating liquid immersed in the sponge blocks. The utility model has the advantages that: the processing groove structure is additionally arranged and used for removing glue on the surface of the copper wire, the sponge block is used for removing foreign matters on the surface of the copper wire, the copper wire is kept in a straight and tight state in the coating process before winding, and the coating effect and winding accuracy are enhanced.
Description
Technical Field
The utility model belongs to the field of winding equipment, and relates to a winding copper wire coating device for a sensor coil and winding equipment.
Background
For example, chinese patent literature discloses a device and a method [201911042098.6] for manufacturing a high temperature resistant displacement sensor probe based on a planar coil, which includes a displacement control unit, a wire feeding unit and a wire winding driving unit which are disposed on the displacement control unit, and a planar coil fixing unit detachably mounted with the wire winding driving unit. The metal wire is sent into the middle of the fixed clamping pieces through the wire feeding unit and is fixed on the winding shaft, the winding shaft is driven to rotate through the winding motor, the winding shaft is wound between the two fixed clamping pieces to form a planar coil, and ceramic glue is used for packaging the planar coil and the ceramic sheet.
The technical scheme has the defects that: the surface pretreatment of the winding copper wire is lacking, the glue and the foreign matters on the surface of the copper wire are untreated, and the winding copper wire is not kept in a consistent straight line stretching state before winding, so that the winding effect is poor.
Disclosure of utility model
The utility model aims to solve the problems in the prior art and provide a winding copper wire coating device and winding equipment for a sensor coil.
The aim of the utility model can be achieved by the following technical scheme:
the winding copper wire coating device for the sensor coil comprises a rack;
The wire inlet assembly comprises an adjusting frame connected to the frame, a guide wheel arranged on the adjusting frame, and a wire inlet needle tube arranged on the adjusting frame and far away from one end of the guide wheel;
The coating assembly comprises a treatment groove which is arranged on the adjusting frame and is positioned between the guide wheel and the wire inlet needle tube, through holes for copper wires to pass through are formed in two sides of the treatment groove, sponge blocks filled in the treatment groove, and coating liquid immersed in the sponge blocks.
Further, the guide wheel, the processing groove and the incoming needle tube are arranged on the same side of the adjusting frame.
Further, the wire outlet end of the guide wheel, the two through holes of the processing groove and the wire inlet end of the wire inlet needle tube are always positioned on the same straight line track.
Further, a sliding block is connected to the frame in a sliding manner, and a sliding driver for driving the sliding column is further arranged on the frame.
Further, the adjusting frame is rotatably connected to the sliding block.
Further, the adjusting frame is provided with a positioning hole for the incoming needle tube to pass through and a fixing bolt which radially penetrates through the positioning hole and is abutted to the outer wall of the incoming needle tube.
Further, the guide wheel is rotatably arranged on the adjusting frame, a V-shaped guide groove is formed in the middle of the guide wheel, and axial limiting plates are arranged on two sides of the guide wheel.
Further, one side of the rack, which is close to the wire inlet needle tube, is connected with a coil fixing frame and a rotary driver for rotationally driving the coil fixing frame.
Further, one end of the coil fixing frame far away from the rack is provided with a coil fixing end.
The utility model also provides a winding device which is provided with the winding copper wire coating device for the sensor coil.
Compared with the prior art, the processing groove structure is additionally arranged on the winding copper wire coating device for the sensor coil, alcohol is coated on the surface of the copper wire through the sponge block, the processing groove structure is used for removing glue on the surface of the copper wire, and the sponge block is used for removing foreign matters stained on the surface of the copper wire. And the wire outlet end of the guide wheel, two through holes of the treatment groove and the wire inlet end of the wire inlet needle tube are always positioned on the same straight line track, so that the copper wire is kept in a straight and tight state in the coating process before winding, the coating effect is enhanced, and the winding accuracy is improved.
Drawings
Fig. 1 is a schematic diagram of a winding copper wire coating device and a winding device for a sensor coil.
Fig. 2 is a schematic plan view of the wire-wound copper wire coating apparatus for the sensor coil of fig. 1.
In the figure, 10, a rack; 11. a sliding block; 12. a slide driver; 13. positioning holes; 14. a fixing bolt; 20. a wire inlet assembly; 21. an adjusting frame; 22. a guide wheel; 221. v-shaped guide grooves; 222. an axial limiting plate; 23. a wire inlet needle tube; 30. a coating assembly; 31. a treatment tank; 32. a through hole; 33. a sponge block; 40. a coil fixing frame; 41. a rotary driver; 42. and a coil fixing end.
Detailed Description
Example 1
Fig. 1 to 2 are schematic diagrams of a wire-wound copper wire coating apparatus for a sensor coil according to the present utility model. The winding copper wire coating device for the sensor coil comprises a frame 10; the wire inlet assemblies 20, the coating assemblies 30 and the coil fixing frames 40 are arranged on the frame 10 at intervals. It is conceivable that the dotted line structure is a wire-feeding path of the wire-wound copper wire, and the wire-wound copper wire coating device for a sensor coil further includes other functional components and specific structures, such as an electrical connection component, a mounting structure, etc., which are all known technologies to those skilled in the art, so that they will not be described in detail herein.
The frame 10 is an equipment frame body in the embodiment, a shell is arranged outside the frame 10, a sliding driver 12 is arranged in the frame 10, and the sliding driver 12 is an air cylinder or a motor. The sliding driver 12 is connected with two push rods horizontally extending out of the frame 10, and the sliding block 11 is connected with the push rods.
The frame 10 is connected with a coil fixing frame 40, the coil fixing frame 40 is a rotating shaft body, and a rotary driver 41 for rotationally driving the coil fixing frame 40, wherein the rotary driver 41 is arranged in the frame 10 and is a rotary motor. The coil fixing frame 40 is provided with a coil fixing end 42 at one end far away from the frame 10, and the coil framework is axially sleeved on the coil fixing end 42 to complete positioning. When one end of the copper wire is fixed on the coil skeleton in advance and the coil fixing frame 40 is driven by the rotary driver 41 to drive the coil skeleton to rotate, the purpose of winding the copper wire on the coil skeleton can be achieved.
The wire inlet assembly 20 comprises an adjusting frame 21 connected to the frame 10, specifically, the adjusting frame 21 is hinged to the sliding block 11, the sliding block 11 is driven by the sliding driver 12 to drive the adjusting frame 21 and the parts mounted on the adjusting frame 21 to relatively displace with the coil fixing frame 40, so that the subsequent axial displacement of winding is facilitated.
The regulating frame 21 is provided with a guide wheel 22, the guide wheel 22 is close to the connection point of the regulating frame 21 and the sliding block 11, the guide wheel 22 is used for leading the wound copper wire into the primary positioning of the wire inlet assembly 20, and the wire outlet direction of the copper wire on the guide wheel 22 is accurate in the rotation process of the regulating frame 21. The guide wheel 22 is rotatably arranged on the adjusting frame 21, so that the guide wheel 22 has autorotation capability, no rolling friction is generated in the copper wire inlet process, and the external abrasion of the copper wire is reduced. The middle part of the guide wheel 22 is provided with a V-shaped guide groove 221, the two sides of the guide wheel 22 are provided with axial limiting plates 222, the V-shaped grooves prevent the copper wire from axially displacing, the axial limiting plates 222 on the two sides further widen the limiting length on the two sides of the guide wheel 22, the copper wire is prevented from accidentally separating from the guide wheel 22, and the guiding positioning property of the guide wheel 22 is ensured.
One end of the adjusting frame 21 far away from the guide wheel 22 is provided with a wire inlet needle tube 23, when the adjusting frame 21 rotates and adjusts, copper wires passing through the guide wheel 22 in sequence and the wire inlet needle tube 23 keep straight, and an extension line of a wire outlet end of the wire inlet needle tube 23 is tangent with a coil framework fixed on the coil fixing frame 40, so that the problem of moving interference of the copper wires and the coil framework in the axial displacement process of winding is avoided.
The adjusting frame 21 is provided with a positioning hole 13 for the wire inlet needle tube 23 to pass through and a fixing bolt 14 radially penetrating the positioning hole 13. It is conceivable that the wire inlet needle tube 23 corresponds to copper wires with the adapting specification, the wire inlet needle tube 23 needs to be replaced by copper wires with different specifications, preliminary positioning is realized through the positioning holes 13, and the fixing bolts 14 are screwed into screw holes communicated with the positioning holes 13 and are abutted to the outer wall of the wire inlet needle tube 23, so that the purpose of fixing the wire inlet needle tube 23 is achieved.
The coating subassembly 30 is including setting up on the alignment jig 21 and being located the processing groove 31 between leading wheel 22 and the inlet wire needle tubing 23, leading wheel 22, processing groove 31 and inlet wire needle tubing 23 set up the homonymy at alignment jig 21, the copper wire inlet wire of being convenient for keeps in the coplanar, more optimally, processing groove 31 both sides are equipped with the through hole 32 that supplies the copper wire to pass, the outlet terminal of leading wheel 22, two through holes 32 of processing groove 31, and the inlet wire end of inlet wire needle tubing 23 is located same straight line orbit all the time, make the copper wire keep straight state of tightening in the coating process before the wire winding, reinforcing coating effect and wire winding accuracy.
The treatment tank 31 is filled with sponge pieces 33, and in this embodiment, the treatment tank 31 is filled with sponge pieces 33 arranged at intervals up and down, and the copper wire just passes through between the two sponge pieces 33. The sponge block 33 is impregnated with a coating liquid, in this embodiment, the coating liquid is alcohol, and the sponge block 33 is coated with the alcohol on the surface of the copper wire, and is mainly used for removing glue on the surface of the copper wire, and the sponge block 33 is used for removing foreign matters on the surface of the copper wire. The upper end of the sponge block 33 can be provided with a weight or a pressing plate structure, so that the periphery Xiang Yafu of the sponge block 33 is forced to be on the surface of the copper wire, and the integrity of the contact area between the sponge block 33 and the copper wire is ensured.
Example two
The utility model also provides a winding device which is provided with the winding copper wire coating device for the sensor coil, and other parts except the winding copper wire coating device for the sensor coil are all parts in the prior art or are commercially available parts.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The utility model provides a wire winding copper wire coating device for sensor coil, includes the frame, its characterized in that, wire winding copper wire coating device for sensor coil includes:
The wire inlet assembly comprises an adjusting frame connected to the frame, a guide wheel arranged on the adjusting frame, and a wire inlet needle tube arranged on the adjusting frame and far away from one end of the guide wheel;
The coating assembly comprises a treatment groove which is arranged on the adjusting frame and is positioned between the guide wheel and the wire inlet needle tube, through holes for copper wires to pass through are formed in two sides of the treatment groove, sponge blocks filled in the treatment groove, and coating liquid immersed in the sponge blocks.
2. The wire-wound copper wire coating device for sensor coils according to claim 1, wherein the guide wheel, the processing tank and the wire-in needle tube are disposed on the same side of the adjusting frame.
3. The wire-wound copper wire coating device for the sensor coil according to claim 2, wherein the wire outlet end of the guide wheel, the two through holes of the processing groove and the wire inlet end of the wire inlet needle tube are always positioned on the same straight line track.
4. The wire-wound copper wire coating device for a sensor coil according to claim 1, wherein a sliding block is slidably connected to the frame, and a sliding driver for driving the sliding column is further provided to the frame.
5. The wire-wound copper wire coating apparatus for sensor coils according to claim 4, wherein the adjusting bracket is rotatably coupled to the slider.
6. The wire-wound copper wire coating device for the sensor coil according to claim 1, wherein the adjusting frame is provided with a positioning hole for the wire-incoming needle tube to pass through and a fixing bolt radially penetrating through the positioning hole and abutting against the outer wall of the wire-incoming needle tube.
7. The wire-wound copper wire coating device for the sensor coil according to claim 1, wherein the guide wheel is rotatably arranged on the adjusting frame, a V-shaped guide groove is formed in the middle of the guide wheel, and axial limiting plates are arranged on two sides of the guide wheel.
8. The wire-wound copper wire coating device for the sensor coil according to claim 1, wherein a coil fixing frame and a rotary driver for rotationally driving the coil fixing frame are connected to one side of the frame, which is close to the wire-in needle tube.
9. The wire-wound copper wire coating device for sensor coils according to claim 8, wherein one end of the coil fixing frame, which is far away from the frame, is provided with a coil fixing end.
10. A wire winding apparatus characterized by having a wire winding copper wire coating device for a sensor coil according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323070271.8U CN221269035U (en) | 2023-11-14 | 2023-11-14 | Winding copper wire coating device for sensor coil and winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323070271.8U CN221269035U (en) | 2023-11-14 | 2023-11-14 | Winding copper wire coating device for sensor coil and winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221269035U true CN221269035U (en) | 2024-07-05 |
Family
ID=91703639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323070271.8U Active CN221269035U (en) | 2023-11-14 | 2023-11-14 | Winding copper wire coating device for sensor coil and winding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221269035U (en) |
-
2023
- 2023-11-14 CN CN202323070271.8U patent/CN221269035U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |