CN221159190U - Automatic welding device for sound insulation barrier of high-speed train - Google Patents
Automatic welding device for sound insulation barrier of high-speed train Download PDFInfo
- Publication number
- CN221159190U CN221159190U CN202323213641.9U CN202323213641U CN221159190U CN 221159190 U CN221159190 U CN 221159190U CN 202323213641 U CN202323213641 U CN 202323213641U CN 221159190 U CN221159190 U CN 221159190U
- Authority
- CN
- China
- Prior art keywords
- welding gun
- sound insulation
- welding
- mounting frame
- welding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 127
- 230000004888 barrier function Effects 0.000 title claims abstract description 25
- 238000009413 insulation Methods 0.000 title claims abstract description 25
- 230000005291 magnetic effect Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 2
- 239000002893 slag Substances 0.000 description 7
- 238000007790 scraping Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 230000005294 ferromagnetic effect Effects 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 210000002345 respiratory system Anatomy 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003496 welding fume Substances 0.000 description 1
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model discloses an automatic welding device for a sound insulation barrier of a high-speed train, which relates to the technical field of sound insulation barrier processing. According to the welding gun, through the arrangement of the replacement assembly, a worker only needs to insert the top of the welding gun into the mounting frame during mounting, pushes the limiting ball when the top of the welding gun is inserted into the mounting frame, then the limiting ball pushes the push plate upwards, meanwhile, errors in the mounting direction of the welding gun are avoided through the arrangement of the positioning strips, the phenomenon that the welding gun rotates randomly after being mounted is avoided through the arrangement of the positioning strips, the second spring drives the push plate to move downwards after the top of the welding gun is inserted into the mounting frame, then the push plate pushes the limiting ball to move downwards, and the limiting ball enters the groove to limit the welding gun after moving downwards, so that the welding gun is prevented from falling; simple structure and installation dismantlement simple operation.
Description
Technical Field
The utility model relates to the technical field of sound insulation barrier processing, in particular to an automatic welding device for a sound insulation barrier of a high-speed train.
Background
The high-speed train has a high running speed, so that large wind breaking sound can be generated, in order to reduce the interference of noise to surrounding people when the high-speed train passes, two bypasses of the high-speed railway are often provided with sound insulation barriers, and the noise generated by running of a large amount of high-speed railway is absorbed, so that the interference to surrounding residents is reduced, and the sound insulation barriers are formed by bending and forming metal plates and then are welded and fixed, so that the sound insulation barriers of the high-speed train are usually processed by adopting an automatic welding device.
Welding gun is in the high temperature state through producing heat with welding rod and material solution in the during operation electric current, thereby makes welding gun be in for a long time, and the welding gun is shut down the back temperature and is reduced and return to normal atmospheric temperature, and long-term expend with heat and contract with cold leads to welding gun head to damage the fracture easily and consequently need periodic maintenance change, for example, the limit structure interval of this technical scheme both sides is farther for welding robot is with welding nozzle wearing part changing device, the staff is difficult to single hand simultaneous operation to need other staff to assist welding gun's dismouting work at the in-process of dismouting, consuming time and consuming effort and increasing the cost of labor.
Disclosure of utility model
Based on the above, the utility model aims to provide an automatic welding device for a sound insulation barrier of a high-speed train, so as to solve the technical problem that a welding gun is inconvenient to assemble and disassemble rapidly.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-speed train sound insulation barrier automatic welder, includes welding robot, mounting bracket and welder, the inside subassembly that changes that is provided with of mounting bracket, and change the subassembly and include the second spring, second spring one end is connected with the push pedal, the inside below of mounting bracket is provided with spacing ball, and the mounting bracket top has strong magnetic plate through first spring coupling, welder surface top is fluted, and welder one side is connected with the location strip.
Through adopting above-mentioned technical scheme, during the installation staff only need insert the welder top in the mounting bracket alright, push away spacing ball when welder top inserts in the mounting bracket, afterwards spacing ball upwards promotes the push pedal, avoid the installation direction mistake of welder through setting up of locating strip simultaneously, and the setting of locating strip avoids welder installation back random rotation phenomenon to take place, the second spring drive push pedal moves down after the welder top inserts in the mounting bracket, afterwards the push pedal promotes spacing ball and moves down, spacing ball moves down and carries out spacingly to the welding gun in the back entering recess to avoid welder to drop.
Further, the limit ball is abutted with the groove, and the push plate is abutted with the limit ball.
Through adopting above-mentioned technical scheme, the push pedal of second spring drive moves down, and afterwards the push pedal promotes spacing ball and moves down, and spacing ball moves down and gets into in the recess and carry out spacing to the welding gun.
Further, strong magnetic plate and push pedal all with mounting bracket sliding connection, and push pedal and spacing ball all adopt iron material to make.
Through adopting above-mentioned technical scheme, during the dismantlement staff single hand grasps welder and pulls out downwards, and the while other hand presses down strong magnetic plate alright, makes push pedal and spacing ball move up through magnetic attraction after strong magnetic plate moves down to make spacing ball shift out from the recess and end the spacing to welder.
Further, the limiting balls are arranged in a plurality, and the limiting balls are distributed in an annular array.
Through adopting above-mentioned technical scheme, get into in the recess and carry out spacingly to welding gun after spacing ball moves down to avoid welding gun to drop, thereby spacing ball moves up and follows in the recess and shift out and finish the spacing to welding gun.
Further, spherical cameras and servo motors are respectively installed above one side of the welding robot, the output end of each servo motor is connected with a scraping plate, and the scraping plates are rotationally connected with the welding robot.
Through adopting above-mentioned technical scheme, the welding work condition is looked over to the setting of being convenient for long-range staff through spherical camera, need not the staff and is close to welding set to the welding slag that produces when reducing the welding and the influence that welding fume caused human skin and respiratory track, when utilizing spherical camera to monitor, servo motor can drive scraper blade reciprocal left and right sides and rotate the surface to spherical camera clear up, thereby avoid dust and welding slag to influence spherical camera shooting.
Further, the mounting frame is connected to the back of the welding robot, and the welding gun penetrates through the bottom of the mounting frame, and the welding gun is connected with the mounting frame in a detachable mode.
Through adopting above-mentioned technical scheme, be convenient for support welder through the setting of mounting bracket to the staff can dismantle it and change after welder is damaged of being convenient for.
Further, a workbench is arranged on one side of the welding robot, and a feeding robot is arranged on one side of the workbench.
Through adopting above-mentioned technical scheme, be convenient for automatically will wait welded high-speed train sound insulation barrier and place on the workstation through the setting of material loading robot, later carry out welded fastening with high-speed train sound insulation barrier through welding robot.
In summary, the utility model has the following advantages:
1. According to the welding gun positioning device, through the arrangement of the replacement assembly, a worker only needs to insert the top of the welding gun into the mounting frame during mounting, pushes the limiting ball when the top of the welding gun is inserted into the mounting frame, then the limiting ball pushes the push plate upwards, meanwhile, errors in the mounting direction of the welding gun are avoided through the arrangement of the positioning strips, the phenomenon that the welding gun rotates randomly after being mounted is avoided through the arrangement of the positioning strips, the push plate is driven to move downwards by the second spring after the top of the welding gun is inserted into the mounting frame, then the push plate pushes the limiting ball to move downwards, the limiting ball moves downwards and then enters the groove to limit the welding gun, so that the welding gun is prevented from falling, the worker grabs the welding gun by one hand during dismounting, simultaneously, the other hand pushes the ferromagnetic plate downwards, and the push plate and the limiting ball move upwards through magnetic attraction after the ferromagnetic plate moves downwards, so that the limiting ball moves out of the groove to limit the welding gun, and the worker is facilitated to pull the welding gun; the structure is simple, and the installation and the disassembly operations are convenient;
2. According to the utility model, through the arrangement of the spherical camera, the servo motor and the scraping plate, a worker can conveniently check the welding working condition remotely through the arrangement of the spherical camera, and the worker does not need to approach the welding device, so that the influence of welding slag and welding smoke generated during welding on the skin and the respiratory tract of a human body is reduced, the surface of the spherical camera is cleaned by driving the scraping plate to rotate left and right in a reciprocating manner while the spherical camera is used for monitoring, and dust and welding slag are prevented from influencing the shooting of the spherical camera; the welding work is monitored remotely by a worker conveniently, and the influence of the welding work on a human body is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the back structure of the welding robot of the present utility model;
FIG. 3 is an enlarged view of the structure of FIG. 2 at A in accordance with the present utility model;
FIG. 4 is a schematic side view of a mounting base according to the present utility model;
FIG. 5 is a schematic side sectional view of a mounting base of the present utility model;
Fig. 6 is an enlarged view of the structure at B in fig. 5 according to the present utility model.
In the figure: 1. a welding robot; 2. a work table; 3. a feeding robot; 4. a mounting frame; 5. a welding gun; 6. a spherical camera; 7. a servo motor; 8. a scraper; 9. replacing the assembly; 901. a strong magnetic plate; 902. a first spring; 903. a positioning strip; 904. a groove; 905. a limit ball; 906. a push plate; 907. and a second spring.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
Hereinafter, an embodiment of the present utility model will be described in accordance with its entire structure.
Embodiment one:
the automatic welding device for the sound insulation barrier of the high-speed train comprises a welding robot 1, a mounting frame 4 and a welding gun 5, wherein a replacement assembly 9 is arranged inside the mounting frame 4, as shown in fig. 2, 4, 5 and 6.
Specifically, the replacing assembly 9 comprises a second spring 907 connected to the upper part inside the mounting frame 4, a push plate 906 is connected to the bottom end of the second spring 907, the push plate 906 is in a circular ring shape, a plurality of limit balls 905 are arranged below the inner part of the mounting frame 4, the limit balls 905 are distributed in a circular array shape by taking the groove 904 as the circle center, the groove 904 is formed above the outer surface of the welding gun 5, the push plate 906 pushes the limit balls 905 to move downwards, and the limit balls 905 enter the groove 904 to limit the welding gun 5 after moving downwards; the top of the mounting frame 4 is connected with a strong magnetic plate 901 through a first spring 902, after the strong magnetic plate 901 moves downwards, the push plate 906 and the limit ball 905 move upwards through magnetic attraction force, meanwhile, after the strong magnetic plate 901 is compressed by the first spring 902 and the second spring 907, the push plate 906 and the limit ball 905 move upwards through magnetic attraction force, and meanwhile, the first spring 902 and the second spring 907 are compressed by force; one side of the welding gun 5 is connected with a positioning strip 903, errors in the installation direction of the welding gun 5 are avoided through the arrangement of the positioning strip 903, and random rotation phenomenon of the welding gun 5 after the welding gun 5 is installed is avoided through the arrangement of the positioning strip 903.
Referring to fig. 1, 2, 4 and 5, in the above embodiment, the mounting frame 4 is connected to the back of the welding robot 1, the welding gun 5 penetrates through the bottom of the mounting frame 4, and the welding gun 5 is detachably connected with the mounting frame 4, so that the damaged welding gun 5 is convenient to replace; the welding robot 1 one side is provided with workstation 2, and a plurality of pneumatic clamps are installed at workstation 2 top, and workstation 2 one side is provided with material loading robot 3, will wait to weld high-speed train sound insulation barrier and place on workstation 2 through material loading robot 3.
Referring to fig. 4, 5 and 6, in the above embodiment, the limit ball 905 is abutted with the groove 904, the push plate 906 is abutted with the limit ball 905, the push plate 906 pushes the limit ball 905 to move downwards, and the limit ball 905 moves downwards and then enters into the groove 904 to limit the welding gun 5; the ferromagnetic plate 901 and the pushing plate 906 are both in sliding connection with the mounting frame 4, the pushing plate 906 and the limiting ball 905 are both made of iron materials, and the pushing plate 906 and the limiting ball 905 are moved upwards through magnetic attraction after the ferromagnetic plate 901 moves downwards.
The implementation principle of the embodiment is as follows: firstly, when installing the welding gun 5, a worker only needs to insert the top of the welding gun 5 into the mounting frame 4, push the limiting ball 905 when the top of the welding gun 5 is inserted into the mounting frame 4, then the limiting ball 905 pushes the pushing plate 906 upwards to compress the second spring 907, meanwhile, errors in the installation direction of the welding gun 5 are avoided through the arrangement of the positioning strip 903, the phenomenon that the welding gun 5 rotates randomly after being installed is avoided through the arrangement of the positioning strip 903, the pushing plate 906 is driven to move downwards by the second spring 907 after the top of the welding gun 5 is inserted into the mounting frame 4, then the pushing plate 906 pushes the limiting ball 905 to move downwards, and the limiting ball 905 enters the groove 904 to limit the welding gun 5 after moving downwards, so that the welding gun 5 is prevented from falling;
After the welding gun 5 is installed, placing the high-speed train sound insulation barrier to be welded on the workbench 2 through the feeding robot 3, clamping and limiting the high-speed train sound insulation barrier to be welded through a pneumatic clamp on the workbench 2, driving the welding gun 5 to displace through the welding robot 1, and welding the high-speed train sound insulation barrier through the welding gun 5;
When the welding gun 5 is damaged and needs to be disassembled, a worker grasps the welding gun 5 by one hand and pulls out the welding gun 5 downwards, meanwhile, the other hand presses down the strong magnetic plate 901, the pushing plate 906 and the limiting ball 905 move upwards through magnetic attraction after the strong magnetic plate 901 moves downwards, meanwhile, the first spring 902 and the second spring 907 are compressed under stress, so that the limiting ball 905 moves out of the groove 904 to limit the welding gun 5, the worker stops pressing down the strong magnetic plate 901 after pulling out the damaged welding gun 5, at the moment, the strong magnetic plate 901 is pushed to move upwards through the first spring 902, the pushing plate 906 is pushed to move downwards through the second spring 907, the strong magnetic plate 901 and the pushing plate 906 are separated from each other, the structure is reset, and then the worker inserts the new welding gun 5 into the mounting frame 4.
Embodiment two:
The existing automatic welding device is usually provided with a worker on the side during working, so that the phenomenon that the welding device cannot stop in time due to accidents in the working process is avoided, welding smoke can be generated during welding, partial substances in the welding smoke contain toxic and harmful substances, and the worker is easily influenced on the side guard respiratory tract for a long time.
In order to solve the technical problem, the present embodiment is improved on the basis of the first embodiment, in the present embodiment, as shown in fig. 2 and fig. 3, a spherical camera 6 is installed above one side of the welding robot 1, so that a worker can conveniently check the welding working condition remotely; a servo motor 7 is arranged above one side of the welding robot 1, the output end of the servo motor 7 is connected with a scraping plate 8, the scraping plate 8 is rotationally connected with the welding robot 1, and dust and welding slag are prevented from affecting shooting of the spherical camera 6.
The implementation principle of the embodiment is as follows: the arrangement of the spherical camera 6 is convenient for a worker to remotely check the welding working condition, the worker is not required to be close to a welding device, so that the influence of welding slag and welding smoke generated during welding on human skin and respiratory tract is reduced, the surface of the spherical camera 6 is cleaned by driving the scraper 8 to reciprocate left and right when the spherical camera 6 is utilized for monitoring, and dust and welding slag are prevented from influencing the shooting of the spherical camera 6.
Although embodiments of the utility model have been shown and described, the detailed description is to be construed as exemplary only and is not limiting of the utility model as the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and modifications, substitutions, variations, etc. may be made in the embodiments as desired by those skilled in the art without departing from the principles and spirit of the utility model, provided that such modifications are within the scope of the appended claims.
Claims (7)
1. The utility model provides a high-speed train sound insulation barrier automatic welder, includes welding robot (1), mounting bracket (4) and welder (5), its characterized in that: the inside subassembly (9) that change that is provided with of mounting bracket (4), and change subassembly (9) including second spring (907), second spring (907) one end is connected with push pedal (906), the inside below of mounting bracket (4) is provided with spacing ball (905), and is connected with strong magnetic plate (901) through first spring (902) at mounting bracket (4) top, flutedly (904) are seted up to welder (5) surface top, and welder (5) one side is connected with location strip (903).
2. The automatic welding device for sound insulation barriers of high-speed trains according to claim 1, wherein: the limiting ball (905) is abutted with the groove (904), and the push plate (906) is abutted with the limiting ball (905).
3. The automatic welding device for sound insulation barriers of high-speed trains according to claim 2, wherein: jiang Ciban (901) and push pedal (906) all with mounting bracket (4) sliding connection, and push pedal (906) and spacing ball (905) all adopt iron material to make.
4. The automatic welding device for sound insulation barriers of high-speed trains according to claim 1, wherein: the limiting balls (905) are arranged in a plurality, and the limiting balls (905) are distributed in an annular array mode.
5. The automatic welding device for sound insulation barriers of high-speed trains according to claim 1, wherein: spherical camera (6) and servo motor (7) are installed respectively to welding robot (1) one side top, and servo motor (7) output is connected with scraper blade (8), scraper blade (8) are connected with welding robot (1) rotation.
6. The automatic welding device for sound insulation barriers of high-speed trains according to claim 1, wherein: the welding robot is characterized in that the mounting frame (4) is connected to the back of the welding robot (1), the welding gun (5) penetrates through the bottom of the mounting frame (4), and the welding gun (5) is connected with the mounting frame (4) in a detachable mode.
7. The automatic welding device for sound insulation barriers of high-speed trains according to claim 6, wherein: a workbench (2) is arranged on one side of the welding robot (1), and a feeding robot (3) is arranged on one side of the workbench (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323213641.9U CN221159190U (en) | 2023-11-28 | 2023-11-28 | Automatic welding device for sound insulation barrier of high-speed train |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323213641.9U CN221159190U (en) | 2023-11-28 | 2023-11-28 | Automatic welding device for sound insulation barrier of high-speed train |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221159190U true CN221159190U (en) | 2024-06-18 |
Family
ID=91440282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323213641.9U Active CN221159190U (en) | 2023-11-28 | 2023-11-28 | Automatic welding device for sound insulation barrier of high-speed train |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221159190U (en) |
-
2023
- 2023-11-28 CN CN202323213641.9U patent/CN221159190U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101934447A (en) | Welding machine | |
| CN211891452U (en) | Stone material cutting system and stone material cutting tool | |
| CN213541726U (en) | Monitoring camera installation structure convenient to clean | |
| CN106363820B (en) | A kind of novel manual cutting machine | |
| CN221159190U (en) | Automatic welding device for sound insulation barrier of high-speed train | |
| CN112238300A (en) | Laser cutting machine equipment | |
| CN213729892U (en) | Plasma cutting machine | |
| CN219598388U (en) | Long tube centering slag remover | |
| CN218895941U (en) | Vibration monitoring device of wind driven generator gear box | |
| CN217122135U (en) | Energy-efficient laser cutting machine who removes dust | |
| CN214055917U (en) | Fire engineering installation is with pre-buried pipeline dust fall through wall perforating device | |
| CN216228275U (en) | Scrap removing device of milling machine | |
| CN2185177Y (en) | Welder for automatic cylinder fixing and welding machine | |
| CN114259803A (en) | Filter bag for high-temperature environment | |
| CN220902268U (en) | Copper sheet automatic weld equipment | |
| CN118023580B (en) | Numerical control multi-head gun drilling machine tool for drilling blind holes of press rolls | |
| CN110052761A (en) | The welding tooling and welding tooling device of the collection pneumatic module of heat exchanger | |
| CN218779982U (en) | Orthopedic frame of fiber cement composite wallboard | |
| CN217412886U (en) | Lead-out wire core welding equipment of high-power reactor | |
| CN216990471U (en) | Pipe fitting welding set | |
| CN212665258U (en) | Use convenient for construction wall construction steel bar butt welder | |
| CN219035942U (en) | Water supply pipe network electric tracing device | |
| CN205733248U (en) | Automatic dust collection electrotrephine | |
| CN210359364U (en) | High-sealing reliability side-turning plate hoop machining equipment | |
| CN216325490U (en) | Tight pipe waste material resection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |