CN211891452U - Stone material cutting system and stone material cutting tool - Google Patents
Stone material cutting system and stone material cutting tool Download PDFInfo
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- CN211891452U CN211891452U CN201922419612.5U CN201922419612U CN211891452U CN 211891452 U CN211891452 U CN 211891452U CN 201922419612 U CN201922419612 U CN 201922419612U CN 211891452 U CN211891452 U CN 211891452U
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Abstract
The utility model relates to a stone material processing equipment technical field discloses a stone material cutting system and stone material cutting tool. The stone cutting tool comprises a tool apron, wherein a saw blade cutting mechanism and a water knife cutting mechanism which are arranged at intervals are arranged on the tool apron, the water knife cutting mechanism comprises a driving piece fixed on the tool apron and a water knife fixed at the output end of the driving piece, the driving piece is used for driving the water knife to move, and the water knife is provided with a avoiding position close to the tool apron for avoiding stone materials and a cutting position far away from the tool apron for cutting the stone materials in a moving stroke. The driving piece can drive the water knife to move on the knife rest, when the stone is required to be cut by the water knife, the water knife can be moved to the cutting position to realize cutting operation, when the stone is required to be cut by the saw blade cutting mechanism, the water knife can be moved to the avoiding position, the avoiding position is close to the knife rest, a space is provided for the saw blade to be close to the stone, collision interference between the water knife and the stone cutting platform is avoided, and the cutting operation of the stone is guaranteed to be smoothly carried out.
Description
Technical Field
The utility model relates to a stone material processing equipment technical field especially relates to a stone material cutting system and stone material cutting tool.
Background
The stone material as a building decoration material is widely applied to indoor and outdoor decoration design, curtain wall decoration and public facility construction. With the continuous development of economy in China, the demand of people on stones rises year by year, and in the use process of the stones, a stone cutting machine needs to be adopted for cutting so as to meet different requirements on shapes, sizes and the like. The traditional three-axis or five-axis gantry and cantilever bridge cutting machine or a single three-axis or five-axis water-jet cutting machine is mostly adopted in the existing stone cutting of factories, and the processing mode has the advantages of low speed, low productivity, high cost, low intelligent degree and difficulty in carrying out complex curve cutting processing.
The application publication number is CN108943423A, and the application publication number is 2018.12.07, which discloses a stone composite processing robot system, the stone composite processing robot system comprises a mechanical arm, a cutting platform, a double-station cutting device, an air compression device, a water supply device, a supercharging device and a control device, and the mechanical arm, the double-station cutting device, the air compression device, the water supply device and the supercharging device are respectively connected with the control device; the double-station cutting device comprises a knife rest, a saw blade cutting mechanism and a water knife head, the saw blade cutting mechanism and the water knife head are respectively arranged at two ends of the knife rest, the mechanical arm is detachably connected with the knife rest, two ends of the water supply device are respectively connected with the water knife head and the water supply device, and the supercharging device is connected with the water knife head.
The stone composite machining robot system adopts the double-station cutting device to cut stone, the double-station cutting device is provided with the saw blade cutting mechanism and the water cutter head, the stone is cut jointly by the saw blade cutting mechanism and the water cutter head, the cutting tools can be switched rapidly, and the stone composite cutting efficiency is improved. However, when the existing stone conforming to processing robot system uses the saw blade cutting mechanism to cut the stone, the saw blade cutting mechanism moves downwards along with the stone cutting operation, so as to ensure that the saw blade can completely cut the shape of the stone. However, when the saw blade cutting mechanism moves downwards, the water jet head collides with the stone and the cutting platform to interfere with the stone, so that the stone cutting operation is affected.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: the stone cutting tool is provided to solve the problem that when a stone cutting system in the prior art adopts a saw blade cutting mechanism to cut stone, a water cutter head collides and interferes with the stone and a cutting platform to influence the cutting operation of the stone; the utility model also provides an use this stone material cutting tool's stone material cutting system.
In order to achieve the above object, the utility model provides a stone material cutting tool, including the blade holder, be provided with interval arrangement's saw bit cutting mechanism and water sword cutting mechanism on the blade holder, water sword cutting mechanism is including fixing driving piece on the blade holder is with fixing the water sword of the output of driving piece, the driving piece is used for the drive the water sword removes, the water sword has in the removal stroke and is close to the blade holder is in order to dodge the position of dodging of stone material and keep away from the cutting position of blade holder in order to cut the stone material.
Preferably, the driving member is a linear driving member for driving the water jet cutter to move linearly in a direction perpendicular to the cutter holder.
Preferably, the driving member is an air cylinder, and the water jet cutter is fixed on a piston rod of the air cylinder.
Preferably, the saw blade cutting mechanism comprises a sawing motor fixed on the tool apron and a saw blade in transmission connection with the sawing motor.
Preferably, the saw blade cutting mechanism further comprises a guard shield covering the saw blade.
Preferably, the tool apron is further provided with a detection sensor for retrieving the position of the water knife, and the detection sensor is in signal connection with the saw blade cutting mechanism.
Preferably, the detection sensor is a photoelectric switch sensor.
The utility model provides a stone material cutting system, include stone material cutting platform, the robot that is used for arranging the stone material and fix stone material cutting tool on the robot, stone material cutting tool includes the blade holder, be provided with interval arrangement's saw bit cutting mechanism and water sword cutting mechanism on the blade holder, water sword cutting mechanism is including fixing driving piece on the blade holder is with fixing the water sword of the output of driving piece, the driving piece is used for the drive the water sword removes, the water sword has in the removal stroke and is close to the blade holder is in order to dodge the position of dodging of stone material and keeping away from the cutting position of blade holder in order to cut the stone material.
Preferably, the driving member is a linear driving member for driving the water jet cutter to move linearly in a direction perpendicular to the cutter holder.
Preferably, the driving member is an air cylinder, and the water jet cutter is fixed on a piston rod of the air cylinder.
Preferably, the saw blade cutting mechanism comprises a sawing motor fixed on the tool apron and a saw blade in transmission connection with the sawing motor.
Preferably, the saw blade cutting mechanism further comprises a guard shield covering the saw blade.
Preferably, the tool apron is further provided with a detection sensor for retrieving the position of the water knife, and the detection sensor is in signal connection with the saw blade cutting mechanism.
Preferably, the detection sensor is a photoelectric switch sensor.
Compared with the prior art, the utility model, its beneficial effect lies in: the driving piece can drive the water knife to move on the knife rest, when the stone is required to be cut by the water knife, the water knife can be moved to the cutting position to realize cutting operation, when the stone is required to be cut by the saw blade cutting mechanism, the water knife can be moved to the avoiding position, the avoiding position is close to the knife rest, a space is provided for the saw blade to be close to the stone, collision interference between the water knife and the stone cutting platform is avoided, and the cutting operation of the stone is guaranteed to be smoothly carried out.
Drawings
Fig. 1 is a schematic structural view of a stone cutting system according to the present invention;
fig. 2 is a schematic view of a stone cutting tool of the stone cutting system of fig. 1;
fig. 3 is a schematic structural view of a stone cutting platform of the stone cutting system of fig. 1;
fig. 4 is an enlarged schematic view of the stone cutting platform of fig. 3 at a;
fig. 5 is a schematic view of the stone cutting system of fig. 1.
In the figure, 1, a stone cutting platform; 11. a platform body; 12. a lateral movement mechanism; 121. a slide rail; 122. a rack; 123. a support table; 124. a slider; 125. a drive motor; 126. a speed reducer; 127. a drive gear; 128. blocking the platform; 129. a travel switch; 13. a vertical moving mechanism; 14. a longitudinal movement mechanism; 15. an industrial camera; 2. a stone cutting tool; 21. a tool apron; 22. a base plate; 23. connecting columns; 24. a sawing motor; 25. a saw blade; 26. a protective cover; 27. a cylinder; 28. water jet; 29. a photoelectric switch sensor; 3. a robot body; 4. a water pump; 5. an air compressor; 6. a sand supply machine; 7. a cooling tower; 8. a supercharger; 9. a control cabinet; 10. a visual analysis platform.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The utility model discloses a preferred embodiment of stone material cutting system, as shown in fig. 1 to 5, this stone material cutting system includes stone material cutting platform 1, robot body 3, stone material cutting tool 2, and stone material cutting platform 1 is used for placing the stone material of waiting to cut, and stone material cutting tool 2 arranges on robot body 3 promptly, and robot body 3 is used for controlling stone material cutting tool 2's position and angle promptly to realize the stone material cutting operation, in this embodiment, robot body 3 is the arm promptly.
Stone material cutting tool 2 includes blade holder 21, saw bit cutting mechanism and water sword cutting mechanism, and blade holder 21 includes bottom plate 22 and the spliced pole 23 of vertical fixation on bottom plate 22, through bolt fixed connection between bottom plate 22 and the spliced pole 23, and the spliced pole 23 one end that deviates from bottom plate 22 is fixed with the flange, spliced pole 23 with robot 3 promptly through flange joint. The bottom plate 22 has a rectangular structure, which is convenient for fixing.
Saw bit cutting mechanism and water sword cutting mechanism interval arrangement are at the both ends of blade holder 21 length direction, and saw bit cutting mechanism and water sword cutting mechanism arrange simultaneously on blade holder 21, adopt saw bit cutting mechanism to realize the simple straight line cutting to the stone material, adopt water sword cutting mechanism to realize the complicated curve cutting process to the stone material, improve the efficiency of slabstone composite cutting, reduce cost of labor and intensity of labour.
Saw blade cutting mechanism is including saw cutting motor 24 and saw bit 25, and saw cutting motor 24 passes through the bolt fastening on blade holder 21, and in this embodiment, saw cutting motor 24 is servo motor, and servo motor's control mode is closed loop control, and the accurate control servo motor's of being convenient for rotational speed and opening stop. Saw bit 25 is fixed on the output shaft of saw cutting motor 24, still covers on the saw bit 25 and is equipped with protection casing 26, and protection casing 26 is semi-circular structure, and protection casing 26 can avoid operating personnel to contact saw bit 25, protects people.
The water jet cutting mechanism comprises an air cylinder 27 and a water jet 28, the air cylinder 27 is fixed on the cutter holder 21, the water jet 28 is fixed on a piston rod of the air cylinder 27 through a fixing plate, the fixing plate is arranged in parallel with the cutter holder 21, and the water jet 28 and the air cylinder 27 are fixed on two sides of the cutter holder 21. The center line of the cylinder 27 is aligned with the tool holder 21, the piston rod of the cylinder 27 can drive the water jet 28 to move in the direction perpendicular to the tool holder 21 when extending and contracting, and the cylinder 27 forms a driving part for driving the water jet 28 to move. The air cylinder 27 drives the water knife 28 to move, when the water knife 28 is close to the knife rest 21, a space is formed between the edges of the water knife 28 and the saw blade 25 in the direction perpendicular to the knife rest 21, the space provides a space for the saw blade 25 to move downwards to cut the stone, collision and interference between the water knife 28 and the stone cutting platform 1 during sawing are avoided, the stone cutting operation is ensured to be carried out smoothly, and the water knife 28 is located at the avoidance position; when the water knife 28 is far away from the knife seat 21, the water knife 28 is close to the stone cutting platform 1 to facilitate cutting the stone, and the water knife 28 is located at the cutting position.
A photoelectric switch sensor 29 is also fixed on the tool apron 21, the photoelectric switch sensor 29 is used for detecting the position of the water knife 28, and the photoelectric switch sensor 29 is in signal connection with the sawing motor 24 of the saw blade cutting mechanism. After the photoelectric switch sensor 29 transmits the position signal of the water jet 28 to the control cabinet 9 of the stone cutting system, the control cabinet 9 can control the start and stop of the sawing motor 24, and the sawing motor 24 is started to work only when the water jet 28 is located at the avoiding position.
Stone material cutting platform 1 includes platform body 11, industry camera 15, lateral shifting mechanism 12, vertical moving mechanism 13 and longitudinal movement mechanism 14, and platform body 11 is used for placing the stone material of waiting to cut, and industry camera 15 is used for shooing the profile of stone material and falls, and industry camera 15 can transmit the profile of stone material to visual analysis platform 10 simultaneously to in analysis of typesetting the stone material, realize intelligent typesetting, rationally plan cutter orbit and cutting mode.
The transverse moving mechanism 12 is arranged on the platform body 11, the vertical moving mechanism 13 is arranged on the transverse moving mechanism 12, the longitudinal moving mechanism 14 is arranged on the vertical moving mechanism 13, the transverse moving mechanism 12, the longitudinal moving mechanism 14 and the vertical moving mechanism 13 are perpendicular to each other in pairs, and the industrial camera 15 is arranged on the vertical moving mechanism 13. The transverse moving mechanism 12, the vertical moving mechanism 13 and the longitudinal moving mechanism 14 can drive the industrial camera 15 to move in the transverse direction, the longitudinal direction and the vertical direction, so that the industrial camera 15 can change the position of the industrial camera 15 according to the position of the stone and the angle needing to be shot, the stone image information placed at any position on the stone cutting platform 1 and the cutting state of the stone cutting tool 2 can be detected, the stone information at different positions can be accurately and comprehensively shot, the cutting efficiency is improved, and the time cost is reduced.
The transverse moving mechanism 12 comprises a slide rail 121, a rack 122 arranged in parallel with the slide rail 121, and a support platform 123 assembled on the slide rail 121 in a guiding manner, the slide rail 121 is fixedly assembled on the platform body 11, the cross section of the slide rail 121 is an i-shaped mechanism, a slider 124 matched with the cross section of the slide rail 121 is fixed at the bottom of the support platform 123, so that the support platform 123 can be prevented from being separated from the slide rail 121, and the slide rail 121 forms a track of the transverse moving mechanism 12; in other embodiments, the rail may also be a U-shaped channel, with rollers disposed at the bottom of the support platform 123, the rollers being rollingly mounted in the U-shaped channel, and the support platform 123 being rollingly mounted on the rail.
A driving motor 125 is fixed on the support platform 123, a reducer 126 is arranged on the driving motor 125, a driving gear 127 is connected to an output shaft of the driving motor 125, and the driving gear 127 is engaged with the rack 122. The driving motor 125 can drive the driving gear 127 to rotate, the driving gear 127 moves on the rack 122, and thus the supporting platform 123 is driven to move along the rack 122, and the driving motor 125, the reducer 126, the driving gear 127 and the rack 122 form a driving mechanism on the supporting platform 123. Because the rack 122 is arranged parallel to the slide rail 121, the support platform 123 can slide on the slide rail 121 under the guiding action of the slider 124, and the slide rail 121 can increase the smoothness of the movement of the support platform 123.
The transverse moving mechanism 12 further comprises a stop 128 and a travel switch 129 arranged at two ends of the slide rail 121, the travel switch 129 is in signal connection with the control cabinet 9 and the driving motor 125 respectively, and the travel switch 129 can control the start and stop of the driving motor 125, so as to control the moving stroke of the support platform 123. The stop 128 is engaged with the support 123 to form a secondary protection in cooperation with the travel switch 129, so as to prevent the support 123 from being separated from the slide rail 121 over the travel.
The two transverse moving mechanisms 12 are symmetrically arranged on the platform body 11, the vertical moving mechanisms 13 are arranged on the two transverse moving mechanisms 12, the longitudinal moving mechanism 14 is arranged between the two vertical moving mechanisms 13, and the two vertical moving mechanisms 13 can increase the stability of the longitudinal moving mechanism 14. In the present embodiment, the lateral movement mechanism 12, the vertical movement mechanism 13, and the vertical movement mechanism 14 have the same configuration, and the description will be given only by taking the lateral movement mechanism 12 as an example.
The industrial camera 15 is fixed to the support base 123 of the longitudinal movement mechanism 14, and an industrial lens is fixed to the bottom of the industrial camera 15, so that the industrial lens improves the sharpness of the industrial camera 15.
The stone cutting system further comprises a water pump 4, an air compressor 5, a sand supply machine 6, a cooling tower 7, a supercharger 8, a control cabinet 9 and a visual analysis platform 10, wherein the water pump 4 is used for providing cooling water for the cooling tower 7; the cooling tower 7 is used for cooling a water source and providing a water source for the supercharger 8, and meanwhile, the cooling tower 7 can also convey cooling water to the saw blade cutting mechanism to cool the saw blade 25; the air compressor 5 is used for providing pressure for the supercharger 8 and the sand supply machine 6; the sand supply machine 6 is used for supplying sand grains with various sizes to the water jet 28; the booster 8 is used for increasing various high-pressure water flows for the water jet 28, so that the cutting of stones with different specifications can be met.
The control cabinet 9 is in signal connection with the water pump 4, the air compressor 5, the sand supply machine 6, the cooling tower 7, the supercharger 8, the driving motor 125, the sawing motor 24 and the travel switch 129 respectively so as to control the on and off of each device. In this embodiment, vision analysis platform 10 is the computer, vision analysis platform 10 and the 15 signal connection of industry camera, industry camera 15 can give vision analysis platform 10 with the image transmission of stone material in each position, vision analysis platform 10 carries out image processing, judge the kind of stone material and measure the two-dimensional size of slabstone, because the slabstone parquets are that multiple slabstone cuts into different shapes concatenation respectively and forms, consequently just need rationally planning cutter orbit and cutting means, let the slabstone reach the maximum utilization.
The utility model discloses an embodiment of stone material cutting tool, the concrete structure of stone material cutting tool among the stone material cutting system in its concrete structure and the above-mentioned arbitrary embodiment is the same, and the repetition is not repeated here and is repeated.
To sum up, the embodiment of the utility model provides a stone material cutting system and stone material cutting tool, its driving piece can drive the water sword and remove on the blade holder, when needs cut the stone material with the water sword, can remove the water sword to the cutting position and realize the cutting operation, when needs cut the stone material with saw bit cutting mechanism, can remove the water sword to dodging the position, dodge the position and be close to the blade holder, be close to the stone material for the saw bit and provide the space, avoid appearing the collision interference between water sword and stone material and the stone material cutting platform, guarantee that the cutting operation of stone material goes on smoothly.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (8)
1. The utility model provides a stone material cutting tool, includes the blade holder, be provided with saw bit cutting mechanism and the water sword cutting mechanism of interval arrangement on the blade holder, its characterized in that, water sword cutting mechanism is including fixing driving piece on the blade holder with fix the water sword of the output of driving piece, the driving piece is used for the drive the water sword removes, the water sword has in the removal stroke and is close to the blade holder is in order to dodge the position of dodging of stone material and keeping away from the blade holder is in order to cut the cutting position of stone material.
2. The stone cutter of claim 1 wherein the drive member is a linear drive member that drives the water jet to move linearly in a direction perpendicular to the blade seat.
3. The stone cutting tool of claim 2 wherein the driving member is a cylinder and the water jet is fixed to a piston rod of the cylinder.
4. The stone cutting tool of any one of claims 1-3, wherein the saw blade cutting mechanism includes a sawing motor fixed to the tool holder and a saw blade drivingly connected to the sawing motor.
5. The stone cutting tool of claim 4 wherein the blade cutting mechanism further includes a guard over the blade.
6. The stone cutting tool as claimed in any one of claims 1-3, wherein the tool holder is further provided with a detection sensor for retrieving a position of the water jet, the detection sensor being in signal connection with the saw blade cutting mechanism.
7. Stone cutting tool according to claim 6, wherein the detection sensor is a photoelectric switch sensor.
8. A stone cutting system comprising a stone cutting platform for arranging stone, a robot body and a stone cutting tool fixed on the robot body, characterized in that the stone cutting tool is the stone cutting tool according to any one of claims 1-7.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922419612.5U CN211891452U (en) | 2019-12-26 | 2019-12-26 | Stone material cutting system and stone material cutting tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922419612.5U CN211891452U (en) | 2019-12-26 | 2019-12-26 | Stone material cutting system and stone material cutting tool |
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| CN211891452U true CN211891452U (en) | 2020-11-10 |
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| CN201922419612.5U Active CN211891452U (en) | 2019-12-26 | 2019-12-26 | Stone material cutting system and stone material cutting tool |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113354270A (en) * | 2021-07-12 | 2021-09-07 | 南京杰森光电科技有限公司 | Adjustable cutting device for chalcogenide glass processing and adjusting method thereof |
| CN113400492A (en) * | 2021-07-08 | 2021-09-17 | 福建省新征途贸易有限公司 | Cutting device for stone-like series tea tray |
| CN113771242A (en) * | 2021-10-25 | 2021-12-10 | 江苏奥吉科技有限公司 | Automatic joint cutting device for glass products |
| CN115256662A (en) * | 2022-07-30 | 2022-11-01 | 泉州宏惠石业有限公司 | Noise-proof stone tablet cutting shed |
| CN115674463A (en) * | 2023-01-03 | 2023-02-03 | 昆明理工大学 | High-pressure multi-selection cutting device for collecting unconventional rock samples on multiple tracks |
| CN116674097A (en) * | 2023-07-21 | 2023-09-01 | 宜兴市新凯耐火材料有限公司 | Knife rest for automatically cutting light bricks and conveyor belt matched with knife rest for feeding |
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2019
- 2019-12-26 CN CN201922419612.5U patent/CN211891452U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400492A (en) * | 2021-07-08 | 2021-09-17 | 福建省新征途贸易有限公司 | Cutting device for stone-like series tea tray |
| CN113354270A (en) * | 2021-07-12 | 2021-09-07 | 南京杰森光电科技有限公司 | Adjustable cutting device for chalcogenide glass processing and adjusting method thereof |
| CN113354270B (en) * | 2021-07-12 | 2022-05-13 | 南京杰森光电科技有限公司 | Adjustable cutting device for chalcogenide glass processing and adjusting method thereof |
| CN113771242A (en) * | 2021-10-25 | 2021-12-10 | 江苏奥吉科技有限公司 | Automatic joint cutting device for glass products |
| CN113771242B (en) * | 2021-10-25 | 2022-09-20 | 江苏奥吉科技有限公司 | Automatic joint cutting device for glass products |
| CN115256662A (en) * | 2022-07-30 | 2022-11-01 | 泉州宏惠石业有限公司 | Noise-proof stone tablet cutting shed |
| CN115256662B (en) * | 2022-07-30 | 2024-06-07 | 泉州宏惠石业有限公司 | Noise-proof stone tablet cutting shed |
| CN115674463A (en) * | 2023-01-03 | 2023-02-03 | 昆明理工大学 | High-pressure multi-selection cutting device for collecting unconventional rock samples on multiple tracks |
| CN116674097A (en) * | 2023-07-21 | 2023-09-01 | 宜兴市新凯耐火材料有限公司 | Knife rest for automatically cutting light bricks and conveyor belt matched with knife rest for feeding |
| CN116674097B (en) * | 2023-07-21 | 2024-05-31 | 宜兴市新凯耐火材料有限公司 | Knife rest for automatically cutting light bricks and conveyor belt matched with knife rest for feeding |
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