CN221158954U - Butt welding device for stainless steel wires - Google Patents
Butt welding device for stainless steel wires Download PDFInfo
- Publication number
- CN221158954U CN221158954U CN202323113396.4U CN202323113396U CN221158954U CN 221158954 U CN221158954 U CN 221158954U CN 202323113396 U CN202323113396 U CN 202323113396U CN 221158954 U CN221158954 U CN 221158954U
- Authority
- CN
- China
- Prior art keywords
- electrode
- hole
- steel wire
- welding
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 56
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 25
- 239000010935 stainless steel Substances 0.000 title claims abstract description 10
- 238000005056 compaction Methods 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 abstract description 54
- 239000010959 steel Substances 0.000 abstract description 54
- 238000007906 compression Methods 0.000 abstract description 19
- 230000006835 compression Effects 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 7
- 238000005498 polishing Methods 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Landscapes
- Wire Processing (AREA)
Abstract
The utility model provides a butt welding device for stainless steel wires, which comprises a base, a first electrode seat, a first electrode, a second electrode seat, a second electrode, a supporting seat, a compression block, an air cylinder fixing seat and a compression air cylinder, wherein a piston rod of the compression air cylinder is downwards arranged, the compression block is arranged at the end part of the piston rod, a first through hole is arranged in the first electrode, a second through hole is arranged in the second electrode, a supporting groove with a semicircular section is arranged on the top surface of the supporting seat, and the axis of the first through hole, the axis of the second through hole and the axis of the supporting groove are positioned on the same straight line. After welding, the steel wire welding part is extruded downwards by the compaction block, so that the structure of the welding part is compact, impurities and microscopic air holes at the welding part can be eliminated, the structural strength of the steel wire after welding is enhanced, and the smooth proceeding of the subsequent steel wire production process is facilitated; meanwhile, the production of waste edges at the welding position of the steel wire can be avoided, the labor and time of a polishing procedure are saved, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of stainless steel wire processing, in particular to a butt welding device for stainless steel wires.
Background
The stainless steel wire is made of stainless steel and used as main material for re-drawing, braiding, hose, wire rope, filter, steel glue wire, spring, etc. In modern industry, stainless steel wires are widely used in industries such as petroleum, chemical industry, light spinning, fishery, precision instrument manufacturing and the like.
Along with the development of technology, the demands for thin steel wires in many occasions and production are increasing, and in the production process, in order to meet the specification and transportation demands of stainless steel wires, two or more sections of steel wires are often connected into a whole steel wire, and then are wound into a roll. The electric resistance welding steel wire butt welder is one kind of welding equipment essential to the production process of steel wire product, and its principle is that the two heads of steel wire are heated and fused together fast by means of instantaneous low voltage and high current when the two heads are contacted. The method of welding steel wires using a conventional butt welding machine has the following disadvantages: 1. the redundant materials at the welded steel wire joints can form a large slitter edge, the slitter edge is required to be polished later, after the slitter edge is cooled, the slitter edge is harder, and the polishing is time-consuming and labor-consuming; 2. when welding, at the moment when molten steel is formed at the joint of the steel wires, air enters to form microscopic air holes, so that wire breakage can be caused in the subsequent drawing, and meanwhile, if impurities at the joint are not treated cleanly, the wire breakage in the subsequent drawing can be caused, so that the smooth proceeding of the subsequent process is not facilitated, and the production quality of the steel wires is affected.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a butt welding device for stainless steel wires, which solves the problems that the steel wires are required to be polished and broken after being welded.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The utility model provides a butt welding device of stainless steel wire, includes base, first electrode holder, first electrode, second electrode holder and second electrode, first electrode holder the second electrode holder is located on the base, first electrode is located on the first electrode holder, the second electrode is located on the second electrode holder, still include supporting seat, compact heap, cylinder fixing base and compress tightly the cylinder, the supporting seat is located on the base and be located first electrode holder with between the second electrode holder, the cylinder fixing base is located on the base, compress tightly the cylinder and locate on the cylinder fixing base, the piston rod of compress tightly the cylinder sets up downwards, the compact heap is located the tip of piston rod.
Preferably, a first through hole is formed in the first electrode, a second through hole is formed in the second electrode, a supporting groove with a semicircular section is formed in the top surface of the supporting seat, and the axis of the first through hole, the axis of the second through hole and the axis of the supporting groove are in the same straight line.
Preferably, the bottom surface of the compaction block is provided with a compaction groove with a semicircular section, the axis of the compaction groove is parallel to the axis of the supporting groove, and the structure of the compaction groove is matched with that of the supporting groove.
Preferably, one end of the first through hole far away from the supporting groove is in a horn shape with large outside and small inside.
Preferably, one end of the second through hole far away from the supporting groove is in a horn shape with large outside and small inside.
Compared with the prior art, the utility model has the beneficial effects that: according to the butt welding device, the end faces of two sections of steel wires are welded by utilizing the resistance welding principle, and the welding parts of the steel wires are extruded downwards by utilizing the compacting blocks after welding, so that the structure of the welding parts is compact, impurities and microscopic air holes at the welding parts can be eliminated, the structural strength of the welded steel wires is enhanced, and the smooth proceeding of the subsequent steel wire production process is facilitated; meanwhile, the production of waste edges at the welding position of the steel wire can be avoided, the labor and time of a polishing procedure are saved, and the production efficiency is improved.
Drawings
Fig. 1 is a front view of a butt welding apparatus for a stainless steel wire according to embodiment 1 of the present utility model;
Fig. 2 is a left side view of a butt welding apparatus for a stainless steel wire according to embodiment 1 of the present utility model;
Fig. 3 is a front view of a stainless steel wire butt welding apparatus according to embodiment 1 of the present utility model.
In the figure, 10-base, 20-first electrode holder, 21-first electrode, 22-first through hole, 30-second electrode holder, 31-second electrode, 32-second through hole, 40-supporting seat, 41-supporting groove, 50-compression block, 51-compression groove, 60-cylinder fixing seat, 61-first bracket, 62-second bracket, 70-compression cylinder, 71-piston rod, 80-first steel wire and 90-second steel wire.
Detailed Description
For a further understanding of the objects, construction, features, and functions of the utility model, reference should be made to the following detailed description of the preferred embodiments.
Referring to fig. 1 to 3 in combination, fig. 1 is a front view of a butt welding apparatus for a stainless steel wire according to embodiment 1 of the present utility model; fig. 2 is a left side view of a butt welding apparatus for a stainless steel wire according to embodiment 1 of the present utility model; fig. 3 is a front view of a stainless steel wire butt welding apparatus according to embodiment 1 of the present utility model. The butt welding device for the stainless steel wire of the embodiment 1 of the utility model comprises a base 10, a first electrode holder 20, a first electrode 21, a second electrode holder 30 and a second electrode 31, wherein the first electrode holder 20 and the second electrode holder 30 are arranged on the base 10, the first electrode 21 is arranged on the first electrode holder 20, the second electrode 31 is arranged on the second electrode holder 30, a first through hole 22 is arranged in the first electrode 21, a second through hole 32 is arranged in the second electrode 31, and the axis of the first through hole 22 and the axis of the second through hole 32 are in the same straight line. During welding, the first steel wire 80 passes through the first through hole 22, the second steel wire 90 passes through the second through hole 32, the end surfaces of the two steel wires are mutually abutted, low voltage and high current are respectively supplied to the first electrode 21 and the second electrode 31, and according to the principle of resistance welding, the contact surfaces of the two steel wires can generate heat until melting and fusing, so that the two steel wires are welded.
The butt welding device for the stainless steel wire in the embodiment 1 of the utility model further comprises a supporting seat 40, a pressing block 50, a cylinder fixing seat 60 and a pressing cylinder 70, wherein the supporting seat 40 is arranged on the base 10 and is positioned between the first electrode seat 20 and the second electrode seat 30, a supporting groove 41 with a semicircular section is arranged on the top surface of the supporting seat 40, and the axis of the first through hole 22, the axis of the second through hole 32 and the axis of the supporting groove 41 are positioned on the same straight line. The cylinder fixing base 60 is arranged on the base 10, the compression cylinder 70 is arranged on the cylinder fixing base 60, the piston rod 71 of the compression cylinder 70 is arranged downwards, and the compression block 50 is arranged at the end part of the piston rod 71. Preferably, the bottom surface of the pressing block 50 is provided with a pressing groove 51 having a semicircular cross section, the axis of the pressing groove 51 is parallel to the axis of the supporting groove 41, and the structure of the pressing groove 51 is matched with that of the supporting groove 41. During welding, the first steel wire 80 passes through the first through hole 22 and enters the supporting groove 41, the second steel wire 90 passes through the second through hole 32 and enters the supporting groove 41 to be propped against the first steel wire 80, after the first electrode 21 and the second electrode 31 are electrified, the contact parts of the two steel wires are melted and fused, then the piston rod 71 of the compression cylinder 70 stretches to drive the compression block 50 to move downwards, the compression groove 51 and the supporting groove 41 are utilized to extrude the welding parts of the two steel wires, so that the steel wire structure of the welding parts is compact, and as the compression groove 51 and the supporting groove 41 form a cylindrical structure of the steel wire, waste edges are avoided at the welding parts under the extrusion effect, the surface smoothness and smoothness of the steel wire at the welding parts can be ensured, the labor and time of a polishing procedure are saved, the welding quality of the steel wire is improved, and the subsequent process is facilitated.
Preferably, the end of the first through hole 22 far from the supporting groove 41 is in a horn shape with large outside and small inside, so that the first steel wire 80 can be conveniently penetrated into the first through hole 22; the end of the second through hole 32 far away from the supporting groove 41 is in a horn shape with large outside and small inside, so that the second steel wire 90 can be conveniently penetrated into the second through hole 32.
The cylinder fixing base 60 includes a first bracket 61 vertically disposed and a second bracket 62 horizontally disposed, and the pressing cylinder 70 is fixed to the second bracket 62.
Referring to fig. 3, the working flow of the butt welding device for stainless steel wires of the present utility model is as follows: the first steel wire 80 passes through the first through hole 22 and passes into the supporting groove 41, the second steel wire 90 passes through the second through hole 32 and passes into the supporting groove 41 to prop against the end face of the first steel wire 80, the contact position of the two steel wires is positioned at the middle section position of the supporting groove 41, the first electrode 21 and the second electrode 31 are respectively electrified with low voltage and high current, and the contact position of the two steel wires is melted and welded; then, the compression cylinder 70 is started, the piston rod 71 drives the compression block 50 downwards to compress the welding position of the two steel wires by the mutual extrusion of the compression block 50 and the supporting seat 40, so that the structure is compact, the smooth transition between the welding position and the surfaces of the first steel wire 80 and the second steel wire 90 is ensured, and the generation of slitter edges is avoided; after the compression, the piston rod 71 drives the compression block 50 to move upwards, and the welded steel wire is pulled out.
According to the butt welding device, the end faces of two sections of steel wires are welded by utilizing the resistance welding principle, and the welding parts of the steel wires are extruded downwards by utilizing the compacting blocks after welding, so that the structure of the welding parts is compact, impurities and microscopic air holes at the welding parts can be eliminated, the structural strength of the welded steel wires is enhanced, and the smooth proceeding of the subsequent steel wire production process is facilitated; meanwhile, the production of the slitter edges at the welding positions of the steel wires can be avoided, the surface of the welding positions is smooth, the manpower and time of the polishing procedure are saved, and the production efficiency is improved.
The utility model has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of practicing the utility model. It should be noted that the disclosed embodiments do not limit the scope of the utility model. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (5)
1. The utility model provides a butt welding device of stainless steel wire, includes base, first electrode holder, first electrode, second electrode holder and second electrode, first electrode holder the second electrode holder is located on the base, first electrode is located on the first electrode holder, the second electrode is located on the second electrode holder, its characterized in that: still include supporting seat, compact heap, cylinder fixing base and compress tightly the cylinder, the supporting seat is located on the base and be located first electrode holder with between the second electrode holder, the cylinder fixing base is located on the base, compress tightly the cylinder and locate on the cylinder fixing base, compress tightly the piston rod of cylinder and set up downwards, the compact heap is located the tip of piston rod.
2. The butt welding apparatus of stainless steel wires as set forth in claim 1, wherein: the electrode structure comprises a first electrode and a second electrode, wherein a first through hole is formed in the first electrode, a second through hole is formed in the second electrode, a supporting groove with a semicircular section is formed in the top surface of the supporting seat, and the axis of the first through hole, the axis of the second through hole and the axis of the supporting groove are in the same straight line.
3. A butt welding apparatus for stainless steel wire according to claim 2, wherein: the bottom surface of the compaction block is provided with a compaction groove with a semicircular section, the axis of the compaction groove is parallel to the axis of the supporting groove, and the structure of the compaction groove is matched with that of the supporting groove.
4. A butt welding apparatus for stainless steel wire according to claim 2, wherein: the first through hole is far away from the one end of supporting groove is big outside and little inside loudspeaker form.
5. A butt welding apparatus for stainless steel wire according to claim 2, wherein: the second through hole is far away from the one end of supporting groove is big outside and little inside loudspeaker form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323113396.4U CN221158954U (en) | 2023-11-17 | 2023-11-17 | Butt welding device for stainless steel wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323113396.4U CN221158954U (en) | 2023-11-17 | 2023-11-17 | Butt welding device for stainless steel wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221158954U true CN221158954U (en) | 2024-06-18 |
Family
ID=91435823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323113396.4U Active CN221158954U (en) | 2023-11-17 | 2023-11-17 | Butt welding device for stainless steel wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221158954U (en) |
-
2023
- 2023-11-17 CN CN202323113396.4U patent/CN221158954U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN2848445Y (en) | Welding machine used for processing conical shaped pipe | |
| CN221158954U (en) | Butt welding device for stainless steel wires | |
| CN203437926U (en) | Guide needle flattening and cutting-off mechanism of metallization capacitor energizing welding bundling machine | |
| CN102513684A (en) | Special welding fixture for copper aluminum tube and welding method and copper aluminum welded tube utilizing the same | |
| CN1109955A (en) | Method and device for making composite plastic pipeline with metallic frame | |
| CN2796915Y (en) | Ultrafine lamp tube and line group automatic welding machine | |
| CN214815631U (en) | Copper rod butt welding machine | |
| CN200977591Y (en) | Tow-purpose seam welder | |
| CN205572546U (en) | Automatic cutting machine | |
| CN103831522B (en) | A kind of small diameter tube extruding solder sealer | |
| CN207930146U (en) | A kind of damper clamp support projection welding welding tooling | |
| CN215146331U (en) | TPX (thermoplastic vulcanizate) mandrel welding device | |
| CN1451511A (en) | Apparatus and method for welding bridge-wire of electric detonator igniting device | |
| CN115284616A (en) | PTFE pipe welding method | |
| CN212977310U (en) | Straight welded pipe joint closing frock | |
| CN211540633U (en) | Auxiliary device is used in processing of shampoo PET plastic bottle | |
| CN104139233B (en) | A kind of boundling line resistance bonding machine and welding method thereof | |
| CN208644486U (en) | A kind of machinery welder | |
| CN113290307A (en) | Middle-channel double-gun submerged arc welding device and welding process for spherical all-welded ball valve | |
| CN208342070U (en) | A kind of linear welding robot | |
| CN204799849U (en) | Conductor junction seal controlling means | |
| CN221560320U (en) | Two-section type compacting module for straight seam welder | |
| CN220638945U (en) | Fusion welding machine for filter element | |
| CN2231613Y (en) | Vertical oil press | |
| CN219766454U (en) | Self-adaptive forming equipment for stainless steel pipe production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |