CN1109955A - Method and device for making composite plastic pipeline with metallic frame - Google Patents
Method and device for making composite plastic pipeline with metallic frame Download PDFInfo
- Publication number
- CN1109955A CN1109955A CN 94104509 CN94104509A CN1109955A CN 1109955 A CN1109955 A CN 1109955A CN 94104509 CN94104509 CN 94104509 CN 94104509 A CN94104509 A CN 94104509A CN 1109955 A CN1109955 A CN 1109955A
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- pipeline
- steel bar
- longitudinal steel
- spiral wire
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The method for making composite plastic pipe with metallic skeleton includes such technological steps as winding spiral wire material around longitudinal reinforcing bars arranged uniformly along circumference, roll welding longitudinal and transverse bars to form netted cylindrical skeleton, and shaping pipe by passing the skeleton and molten plastics together into shaping cavity. The used equipment comprises plastic extruder, cooling mechanism, drawing machine, spiral wire coiling drum mechanism, welding electrode and shaping cavity. Said pipe has greatly increased mechanical strength.
Description
The present invention relates to method and device with continuously extruding and molding manufactured metal skeleton-plastic composition pipeline.
The known method of passing through the continuous extrusion plastic pipe is with plastics materials, add extrusion mechanism as polyethylene or PVC, the plastics materials ascending pipe head that has become molten state through heating, in head, be shaped to the pipeline that carries out behind the pipe shape behind cooling and shaping, the cooling and shaping and draw, the pipeline extrusion modling is carried out continuously by tractor.Though it is strong to have corrosion resistance with the plastic pipe of said method moulding, the advantage that the pipeline internal resistance is lower, because the mechanical strength of plastics itself is lower, the plastic pipe of moulding according to said method can not be used in higher occasion of pressure and environment.
The known device that passes through continuously shaped plastic pipe comprises: plastic extruder, hard tube head, cooling mechanism and haulage gear.This device is implemented above-mentioned known method, but as mentioned above, can not obtain the higher plastic pipe of mechanical strength.
The purpose of this invention is to provide a kind of in the plastic pipe forming process, in tube wall, increase the method and the device of net metal skeleton, method of the present invention and device can be continuous the net metal skeleton is embedded in the plastic pipe, continuously shaped to obtain, as to have higher mechanical strength plastic pipe.
Realize that above-mentioned purpose technical solution of the present invention is, a kind of method by continuously shaped manufacturing metal skeleton-plastic composition pipeline is provided, in plastics materials such as polyethylene or PVC adding extruder, the plastics materials that has become molten state through heating is pressed into the pipeline forming cavity, extrusion modling is to carry out cooling and shaping behind the pipe shape in forming cavity, pipeline behind the cooling and shaping is drawn by haulage gear, pipeline extrusion modling process is carried out continuously, according to the present invention, in this method, along being used as even configuration on the circumference of the Cylinder shape constructional element that welds supporting electrode, on longitudinal steel bar member tension and that do together to vertically move with pipeline, twine at a certain distance and strengthen spiral wire, along with winding, welding roll is rotated with the winding of spiral wire, when welding roll is crossed the longitudinal steel bar member, welding roll and supporting electrode electrically contact and give the welding current pulse, spiral wire is soldered on the longitudinal steel bar member, the netted tubular Framework Of Steel Reinforcement that obtains continuously by said process with the plastics materials melt that obtains continuously from extruder continuous send into the pipeline forming cavity.
In a preferred embodiment of the inventive method, its described longitudinal steel bar member is an even number, two become the welding roll of 180 ° of angle symmetric arrangement to rotate with spiral wire, when welding roll surpasses the longitudinal steel bar member, one of them welding roll is only given the welding current pulse to order for the longitudinal steel bar member of odd number and spiral wire, another welding roll is only given the welding current pulse to order for the longitudinal steel bar member of even number and spiral wire, thereby obtains netted tubular Framework Of Steel Reinforcement continuously.
In another preferred embodiment of the inventive method, in the continuously shaped netted tubular Framework Of Steel Reinforcement process of welding, that its tubular supporting electrode and welding roll are done is relative, longitudinally, continuous at the uniform velocity to-and-fro motion.
The present invention also provides a kind of device of making metal skeleton-plastic composition pipeline, comprising: plastic extruder, cooling mechanism and tractor, according to the present invention, be equipped with the material output pipeline of band longitudinal steel bar guiding groove at the outlet of extruder place; By stationary core rod and the fixing forming cavity formed of lining, forming cavity is equipped with the cylinder of the coiled die cavity rotation of band rotary actuator outward, rolls the little reel of spiral wire is housed in the adjustment; Exert pressure and by the welding roll and the conductive hoop of cylinder driven rotary by spring; Be sleeved on tubular supporting electrode that the material output pipeline has the longitudinal steel bar guiding groove outward be positioned at the corresponding position of welding roll on.
A preferred embodiment of apparatus of the present invention, its tubular supporting electrode or welding roll be provided with make both do relative longitudinally with continuous at the uniform velocity reciprocating power plant.
Another preferred embodiment of apparatus of the present invention, the skin of its forming cavity is provided with ring-type heating unit and device for monitoring temperature.
According to method and apparatus of the present invention, can produce plastic pipe with higher mechanical strength, the working pressure that is allowed under the room temperature can reach 9MP
a, its withstand voltage properties improves nearly 10 times than known plastic pipe.
Below by the more detailed explanation the present invention of drawings and Examples of the present invention, in the accompanying drawing:
Fig. 1 is according to device close-up view of the present invention;
Fig. 2 is the local longitudinal sectional drawing of apparatus of the present invention;
Fig. 3 is the longitudinal sectional drawing of forming cavity
Fig. 4 is the B-B sectional drawing of Fig. 2.
The method of continuously shaped metal skeleton-plastic composition pipeline is, plastics materials is added extruder 4, the plastic melt that becomes molten state through heating is pressed into pipeline forming cavity 9, extrusion modling is to carry out cooling and shaping behind the pipe shape in pipeline forming cavity 9, pipeline by haulage gear 5 traction moulding is carried out pipeline extrusion modling process continuously.
According to the inventive method, in pipeline extrusion modling process, evenly disposing on the circumference of the Cylinder shape constructional element that weld supporting electrode 10 along being used as, on the longitudinal steel bar member 2 tension and that do together to vertically move with pipeline, twine reinforcement spiral wire 3 according to certain spacing, along with winding, welding roll 6 and 6a are rotated with the winding of spiral wire, when welding roll 6 and 6a cross longitudinal steel bar member 2, welding roll 6 or 6a and supporting electrode 10 electrically contact and give the welding current pulse, spiral wire 3 is soldered on the longitudinal steel bar member 2, thereby continuous obtain netted tubular Framework Of Steel Reinforcement, with the above-mentioned netted tubular Framework Of Steel Reinforcement that obtains continuously with the plastic melt that obtains continuously from extruder 4 continuous send into pipeline forming cavity 9.The quantity of described longitudinal steel bar member is designed to even number, with what two welding rolls 6 and 6a replaced longitudinal steel bar member 2 and spiral wire 3 are imposed the welding current pulse, for example 6 of welding rolls impose the welding current pulse to order for the longitudinal steel bar member of odd number and spiral wire, and welding roll 6a is only to imposing the welding current pulse for the longitudinal steel bar member of even number and spiral wire in proper order.According to this example, becoming 180 ° of symmetrically arranged welding rolls in angle under the spring action of exerting pressure the active force of material conveying pipe to be made a concerted effort is zero, overcome the lateral pressure of single welding roll center roller, make it to reach equilibrium of forces, guarantee the inner tube wall quality, another embodiment according to the inventive method, twine in the welding process at spiral wire 3, the relative supporting electrode 10 with 6a of welding roll 6 is done longitudinally, continuous at the uniform velocity to-and-fro motion, avoided the fixed point of supporting electrode in welding process to ablate the working life of having improved supporting electrode.
The device of continuously shaped manufacturing metal skeleton-plastic composition pipeline comprises plastic extruder 4, tractor 5, and cooling mechanism 15 according to the present invention, is equipped with the material output pipeline 16 of band longitudinal steel bar guiding groove in the outlet port of extruder 4; By stationary core rod 11 and the fixing pipeline forming cavity 9 formed of lining 17, forming cavity is equipped with the cylinder 8 of coiled die cavity 9 rotations of band rotary actuator outward, and spiral wire rap wheel 14 is housed on the cylinder 8; Exert pressure and by welding roll 6,6a and the conductive hoop 7 of cylinder 8 driven rotary by spring 13; Be sleeved on the outer tubular supporting electrodes 10 that have the longitudinal steel bar guiding groove of material conveying pipe 16, be positioned at welding roll 6, the corresponding position of 6a on.As a preferred embodiment of apparatus of the present invention, be equipped with on its tubular supporting electrode 10 or welding roll 6, the 6a that both are done is relative, longitudinally with continuous at the uniform velocity reciprocating power plant.As another preferred embodiments of apparatus of the present invention, the skin of its forming cavity 9 is provided with ring-type heating unit 12 and device for monitoring temperature.
In the present invention, each welding roll 6,6a receive on the independent welding circuit separately by conductive hoop 7, for example receive on the figure on the unshowned independent welding machine.
Some data and the parameter of the embodiment of the invention are as shown in the table:
Data and parametron pipe
Ф89×10 Ф132×2
The plastics kind low pressure polyethylene is the same
89 millimeters 132 millimeters of externals diameter of pipe
10 millimeters 12 millimeters of pipe thicknesses
Reinforcing bar material low carbon steel is the same
Gauge or diameter of wire:
2.5 millimeters 3.0 millimeters of longitudinal steel bars
3.0 millimeters 3.5 millimeters of transverse steels
Longitudinal steel bar several 28 40
Spiral wire several 11
Spiral wire twines 20 millimeters 20 millimeters of spacings
2100 amperes 2800 amperes of welding currents
Metal skeleton-plastic composition pipeline can supply petroleum gas, chemistry, the energy and other industrial department pipe layings, particularly corrosive medium pressure-resistant pipeline made in accordance with the present invention.
Claims (6)
1, a kind of by continuously extruding and molding manufacturing metal frame--the method for plastic composition pipeline, comprise plastics materials is added in the extruder, the plastics materials that becomes molten state through heating is pressed into the pipeline orming cavity, extrusion modling is to carry out cooling and shaping behind the pipe shape in forming cavity, pipeline behind the cooling and shaping is drawn by haulage gear, pipeline extrusion modling process is carried out continuously, it is characterized in that: evenly disposing on the circumference of the Cylinder shape constructional element that weld supporting electrode along being used as, on longitudinal steel bar member tension and that do together to vertically move with pipeline, twine at a certain distance and strengthen spiral wire; Along with winding, welding roll is rotated with the winding of spiral wire; When welding roll was crossed the longitudinal steel bar member, welding roll and supporting electrode electrically contacted and give the welding current pulse, and spiral wire is soldered on the longitudinal steel bar member; The netted tubular Framework Of Steel Reinforcement that obtains continuously by said process with the plastics materials melt that obtains continuously from extruder continuous send into the pipeline forming cavity.
2, in accordance with the method for claim 1, it is characterized in that described longitudinal steel bar member is an even number, two become the welding roll of 180 ° of angle symmetric arrangement to rotate with spiral wire, when welding roll is crossed the longitudinal steel bar member, one of them welding roll is only given the welding current pulse to order for the longitudinal steel bar member of odd number and spiral wire, and another welding roll is to giving the welding current pulse for the longitudinal steel bar member of even number and spiral wire in proper order.
3, according to claim 1 or 2 described methods, it is characterized in that described tubular supporting electrode and welding roll in the pipeline forming process, do relative, longitudinally, continuous at the uniform velocity to-and-fro motion.
4, a kind ofly make the device of metal skeleton-plastic composition pipeline by continuously extruding and molding, comprise plastic extruder, cooling mechanism and tractor is characterized in that being equipped with at the outlet of extruder place material output pipeline of band longitudinal steel bar guiding groove; By stationary core rod and the fixing pipeline forming cavity formed of lining, forming cavity is equipped with the cylinder of the coiled die cavity rotation of band rotary actuator outward, and the little reel of spiral wire is housed on the cylinder; Exert pressure and by the welding roll and the conductive hoop of cylinder driven rotary by spring; Be sleeved on tubular supporting electrode that the material output pipeline has the longitudinal steel bar guiding groove outward be positioned at the corresponding position of welding roll on.
5, according to the described device of claim 4, it is characterized in that described tubular supporting electrode or welding roll be provided with make both do relative, longitudinally with continuous at the uniform velocity reciprocating power plant.
6,, it is characterized in that the skin of described forming cavity is provided with ring-type heating unit and device for monitoring temperature according to claim 4 or 5 described devices.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94104509 CN1032717C (en) | 1994-04-26 | 1994-04-26 | Method and device for making composite plastic pipeline with metallic frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94104509 CN1032717C (en) | 1994-04-26 | 1994-04-26 | Method and device for making composite plastic pipeline with metallic frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1109955A true CN1109955A (en) | 1995-10-11 |
| CN1032717C CN1032717C (en) | 1996-09-04 |
Family
ID=5031630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 94104509 Expired - Lifetime CN1032717C (en) | 1994-04-26 | 1994-04-26 | Method and device for making composite plastic pipeline with metallic frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1032717C (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001013022A1 (en) | 1999-08-17 | 2001-02-22 | Starway Pipelines Technology, Inc. | A wiremesh reinforcement-plastic composite pipe component and method for making the same |
| CN1067608C (en) * | 1998-09-25 | 2001-06-27 | 哈尔滨工业大学星河实业有限公司 | Making method and equipment of netted steel skeleton for composite plastic tube |
| WO2001077564A1 (en) * | 2000-04-07 | 2001-10-18 | Tungtay (Chengdu) Industrial Co., Ltd. | Device for making a reinforcement composite plastic pipe with metal skeleton |
| CN1075434C (en) * | 1999-04-16 | 2001-11-28 | 东泰(成都)工业有限公司 | Manufacture process and equipment for steel skeleton reinforced composite plastic pipe |
| CN101670385B (en) * | 2009-08-31 | 2011-01-19 | 哈尔滨工业大学 | Pulse current assisted extrusion forming device and extrusion forming method |
| CN103032715A (en) * | 2011-09-30 | 2013-04-10 | 欧司朗股份有限公司 | All-plastic light emitting diode (LED) tubular lamp and manufacturing method thereof |
| CN103704054A (en) * | 2014-01-10 | 2014-04-09 | 江苏恒源园艺用品有限公司 | Horticulture supporting column convenient for growing of plants and producing method of horticulture supporting column |
| EP2827035A4 (en) * | 2012-03-14 | 2016-05-18 | Yuriy Maksimovich Petrov | Metal-containing polymeric reinforced pipe, method for manufacturing same and pipeline produced using said pipe |
| WO2018132029A1 (en) * | 2017-01-13 | 2018-07-19 | Юрий Максимович ПЕТРОВ | Flexible reinforced polymeric pipe, hose and production methods |
| CN110465735A (en) * | 2019-07-19 | 2019-11-19 | 保定通用过滤器材有限公司 | A kind of helix tube filter core roll welding device |
| CN113154142A (en) * | 2021-03-18 | 2021-07-23 | 江苏冠之星管道系统有限公司 | Steel skeleton plastic pipe composite pipe and production process thereof |
| CN114193803A (en) * | 2021-12-10 | 2022-03-18 | 永高股份有限公司 | Forming equipment for reinforced and toughened composite pipe |
| CN110000311B (en) * | 2019-03-26 | 2024-01-23 | 中国五冶集团有限公司 | Reinforcement cage manufacturing device and method |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1085313C (en) * | 1999-04-20 | 2002-05-22 | 张志新 | Composite pipe material and its production installation |
| CN1308134C (en) * | 2005-07-07 | 2007-04-04 | 哈尔滨工业大学星河实业有限公司 | Steel band reinforced plastic drainpipe and method and apparatus for manufacturing the same |
| CN101828779A (en) * | 2010-05-06 | 2010-09-15 | 上海大胜卫生用品制造有限公司 | Falcate/axe-shaped mask shell fabric ultrasonic making machine |
-
1994
- 1994-04-26 CN CN 94104509 patent/CN1032717C/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1067608C (en) * | 1998-09-25 | 2001-06-27 | 哈尔滨工业大学星河实业有限公司 | Making method and equipment of netted steel skeleton for composite plastic tube |
| CN1075434C (en) * | 1999-04-16 | 2001-11-28 | 东泰(成都)工业有限公司 | Manufacture process and equipment for steel skeleton reinforced composite plastic pipe |
| WO2001013022A1 (en) | 1999-08-17 | 2001-02-22 | Starway Pipelines Technology, Inc. | A wiremesh reinforcement-plastic composite pipe component and method for making the same |
| WO2001077564A1 (en) * | 2000-04-07 | 2001-10-18 | Tungtay (Chengdu) Industrial Co., Ltd. | Device for making a reinforcement composite plastic pipe with metal skeleton |
| CN101670385B (en) * | 2009-08-31 | 2011-01-19 | 哈尔滨工业大学 | Pulse current assisted extrusion forming device and extrusion forming method |
| US9568176B2 (en) | 2011-09-30 | 2017-02-14 | Osram Gmbh | Completely plastic LED tube light and manufacturing method thereof |
| CN103032715A (en) * | 2011-09-30 | 2013-04-10 | 欧司朗股份有限公司 | All-plastic light emitting diode (LED) tubular lamp and manufacturing method thereof |
| EP2827035A4 (en) * | 2012-03-14 | 2016-05-18 | Yuriy Maksimovich Petrov | Metal-containing polymeric reinforced pipe, method for manufacturing same and pipeline produced using said pipe |
| CN103704054A (en) * | 2014-01-10 | 2014-04-09 | 江苏恒源园艺用品有限公司 | Horticulture supporting column convenient for growing of plants and producing method of horticulture supporting column |
| WO2018132029A1 (en) * | 2017-01-13 | 2018-07-19 | Юрий Максимович ПЕТРОВ | Flexible reinforced polymeric pipe, hose and production methods |
| CN110000311B (en) * | 2019-03-26 | 2024-01-23 | 中国五冶集团有限公司 | Reinforcement cage manufacturing device and method |
| CN110465735A (en) * | 2019-07-19 | 2019-11-19 | 保定通用过滤器材有限公司 | A kind of helix tube filter core roll welding device |
| CN113154142A (en) * | 2021-03-18 | 2021-07-23 | 江苏冠之星管道系统有限公司 | Steel skeleton plastic pipe composite pipe and production process thereof |
| CN114193803A (en) * | 2021-12-10 | 2022-03-18 | 永高股份有限公司 | Forming equipment for reinforced and toughened composite pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1032717C (en) | 1996-09-04 |
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