CN221158812U

CN221158812U - Automatic cutting device for carriage support beam

Info

Publication number: CN221158812U
Application number: CN202323012629.1U
Authority: CN
Inventors: 高维强
Original assignee: Rizhao Jintai New Energy Equipment Co ltd
Current assignee: Rizhao Jintai New Energy Equipment Co ltd
Priority date: 2023-11-08
Filing date: 2023-11-08
Publication date: 2024-06-18
Anticipated expiration: 2033-11-08

Abstract

The utility model provides an automatic cutting device for a carriage support beam, which relates to the technical field of steel beam machining and comprises a cutting table, wherein a lifting limiting component, a U-shaped frame arranged on one side of the limiting component, a clamping component which is arranged opposite to the U-shaped frame and is mutually matched with the U-shaped frame for supporting and fixing a steel beam, and a cutting groove are arranged on the U-shaped frame; this device can carry out automatic cutout to the carriage of different width with supporting the girder steel, and at the in-process stable centre gripping of cutting avoid supporting beam to take place to rock, and the cutting adaptation scope improves, simultaneously accomplish the unloading of supporting beam after the cutting is accomplished voluntarily, and the unloading is convenient simultaneously not to have the hindrance, and the cutting effect of supporting beam for the carriage is good.

Description

Automatic cutting device for carriage support beam

Technical Field

The utility model relates to the technical field of steel beam machining, in particular to an automatic cutting device for a carriage support beam.

Background

When goods are fixed in the van, the van rail is matched with the corresponding supporting cross beam to achieve good fixing effect; the steel structure is a structure formed by steel materials, and mainly comprises beam steel, steel columns, steel trusses and other members made of steel sections, steel plates and the like, and the steel beams have a plurality of processing modes according to requirements during production, one of the processing modes is to cut long steel beams into shorter steel beams, and cutting equipment is needed.

The steel beam is usually cut before being used, most of the existing cutting devices are not provided with clamping devices in use, so that the steel beam is subjected to position shaking in cutting, and the cutting surface is not neat.

The publication No. CN218362361U provides a cutting device for processing the steel beam, and the structure can realize stable fixation in the steel beam cutting process so as to avoid the deviation of the position of the steel beam; but the girder steel width that the device can cut is limited, can hinder the unloading of girder steel in addition if the baffle is nearer the tail end of conveyer belt, and the unloading effect remains to further improve.

Disclosure of utility model

The utility model aims to solve the problems in the background art, and further provides an automatic cutting device for a carriage support beam.

The technical scheme adopted for solving the technical problems is as follows:

The utility model provides a carriage supporting beam automatic cutout device, including the cutting platform, be provided with the spacing subassembly of liftable on the cutting platform, be in the U type frame of spacing subassembly one side, just set up and mutually support the clamping component and cut the groove that are used for supporting the girder steel fixed with the U type frame, be provided with on the U type frame and be used for the adaptation to cut the cutting subassembly of the different width support girder steel and be used for supporting the absorption of the convenient unloading of girder steel and transport the subassembly, cutting subassembly and cut groove matched with and can follow cutting groove fore-and-aft movement, still be provided with on the cutting platform and be used for automatic push support girder steel along the six degrees of freedom arms of cutting platform motion and material loading.

This device can carry out automatic cutout to the carriage of different width with supporting the girder steel, and at the in-process stable centre gripping of cutting avoid supporting beam to take place to rock, and the cutting adaptation scope improves, simultaneously accomplish the unloading of supporting beam after the cutting is accomplished voluntarily, and the unloading is convenient simultaneously not to have the hindrance, and the cutting effect of supporting beam for the carriage is good.

Further, spacing subassembly includes electronic jar and baffle, has seted up the mounting groove on the cutting table, is provided with electronic jar in the mounting groove, and electronic jar is connected with the baffle.

The above-mentioned scheme realizes the position spacing to supporting the girder steel through spacing subassembly, does not hinder the follow-up cutting simultaneously to finish supporting the automatic transfer of girder steel.

Further, an electromagnet for further fixedly supporting the position of the steel beam is arranged on the baffle plate.

According to the scheme, after the supporting steel beam is clamped and fixed, the controller controls the electromagnet to be electrified so as to further avoid the supporting steel beam from shaking in the cutting process, the stability is better, and the controller controls the electromagnet to be powered off after the cutting is finished, so that the follow-up transfer can be realized.

Further, the clamping assembly comprises a mounting plate, a clamping air cylinder and a clamping plate, the mounting plate is arranged on the cutting table, the clamping air cylinder is arranged on the mounting plate and connected with the clamping plate, and the clamping plate is opposite to the U-shaped frame and is arranged at intervals with the cutting table.

Further, a rubber pad is arranged on the clamping plate.

Above-mentioned scheme realizes the stable centre gripping fixed to carriage support girder steel through clamping component cooperation U type frame.

Further, the cutting assembly comprises a connecting rod, a first electric push rod, a first lifting cylinder, a cutting motor and a saw blade, wherein the connecting rod is arranged on the U-shaped frame, the connecting rod is connected with the first electric push rod, the first electric push rod is connected with the first lifting cylinder, the first lifting cylinder is connected with the cutting motor, and the cutting motor is connected with the saw blade matched with the cutting groove.

According to the scheme, the supporting steel beams with different widths can be efficiently cut through the cutting assembly, and the cutting adaptation range is improved.

Further, adsorb and transport subassembly and include dead lever, second electric putter, second lift cylinder and electromagnetic plate, be provided with the dead lever on the U type frame, be provided with the second electric putter on the dead lever, the second electric putter is connected with the second lift cylinder, and the second lift cylinder is connected with the electromagnetic plate that is used for adsorbing the support girder steel to shift.

Above-mentioned scheme realizes cutting through adsorbing the subassembly of transporting and finishes the automatic transfer of supporting steel girder.

Further, one end of the cutting table is provided with an inclined plane, and a collecting box is arranged below the inclined plane.

The inclined plane is convenient for support girder steel unloading in above-mentioned scheme, and the collecting box is convenient for concentrate and deposits the support girder steel that the cutting was accomplished.

Compared with the prior art, the utility model has the beneficial effects that:

This device is through cutting platform, spacing subassembly, U type frame, clamping assembly, cutting groove, cutting assembly, adsorb the mutual cooperation of transferring the subassembly and six degrees of freedom arm and realize the high-efficient automatic cutout process to the carriage with supporting the girder steel, compare in prior art, this device can carry out automatic cutout to the carriage with the girder steel of different width, and stable centre gripping in the in-process of cutting avoids supporting beam to take place to rock, the cutting adaptation scope improves, simultaneously accomplish the unloading of supporting beam after the cutting finishes voluntarily, the unloading is convenient to have no hindrance simultaneously, the cutting effect of supporting beam for the carriage is good.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of a clamp cylinder installation;

Reference numerals:

1. a cutting table; 11. a mounting groove; 12. an electric cylinder; 13. a baffle; 14. an electromagnet; 15. cutting a groove; 16. an inclined plane; 21. a U-shaped frame; 22. a connecting rod; 23. a first electric push rod; 24. a first lifting cylinder; 25. a cutting motor; 26. sawing; 31. a mounting plate; 32. a clamping cylinder; 33. a clamping plate; 41. a fixed rod; 42. a second electric push rod; 43. a second lifting cylinder; 44. an electromagnetic plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. The utility model will be further described with reference to the accompanying drawings and examples:

As shown in fig. 1 and 2, an automatic cutting device for a carriage support beam comprises a cutting table 1, wherein a lifting limiting component, a U-shaped frame 21 positioned on one side of the limiting component, a clamping component which is opposite to the U-shaped frame 21 and is matched with the U-shaped frame 21 for supporting and fixing a steel beam, and a cutting groove 15 are arranged on the U-shaped frame 21, a cutting component for adaptively cutting support steel beams with different widths and an adsorption and transfer component for supporting convenient blanking of the steel beams are arranged on the U-shaped frame 21, the cutting component is matched with the cutting groove 15 and can move back and forth along the cutting groove 15, a six-degree-of-freedom mechanical arm for automatically pushing the support steel beams to move along the cutting table 1 and feed is also arranged on the cutting table 1, and the six-degree-of-freedom mechanical arm is not shown in the drawing and belongs to the prior art without improvement; the feeding of the subsequent supporting steel beams can be completed through the six-degree-of-freedom mechanical arm so as to be contacted with the baffle 13 again, and manual pushing and feeding are not needed.

According to the embodiment of the utility model, as shown in fig. 1, the limiting component comprises an electric cylinder 12 and a baffle 13, a mounting groove 11 is formed in the cutting table 1, the electric cylinder 12 is arranged in the mounting groove 11, and the baffle 13 is connected with the electric cylinder 12; the position of the supporting steel beam is limited through the limiting assembly, and automatic transferring and discharging of the supporting steel beam after subsequent cutting is not hindered.

According to the embodiment of the utility model, as shown in fig. 1 and 2, the clamping assembly comprises a mounting plate 31, a clamping cylinder 32 and a clamping plate 33, wherein the mounting plate 31 is arranged on the cutting table 1, the clamping cylinder 32 is arranged on the mounting plate 31, the clamping cylinder 32 is connected with the clamping plate 33, the clamping plate 33 is opposite to the U-shaped frame 21 and is arranged at a distance from the cutting table 1, further optimization is realized, a rubber pad is arranged on the clamping plate 33, the rubber pad is not shown in the drawings, and abrasion caused by hard contact between the clamping plate 33 and the surface of a supporting steel beam can be avoided.

According to the embodiment of the utility model, as shown in fig. 1, the cutting assembly comprises a connecting rod 22, a first electric push rod 23, a first lifting cylinder 24, a cutting motor 25 and a saw blade 26, wherein the connecting rod 22 is arranged on the U-shaped frame 21, the connecting rod 22 is connected with the first electric push rod 23, the first electric push rod 23 is connected with the first lifting cylinder 24, the first lifting cylinder 24 is connected with the cutting motor 25, and the cutting motor 25 is connected with the saw blade 26 matched with the cutting groove 15; can carry out high-efficient cutting to the support girder steel of different width through cutting assembly, the cutting adaptation scope improves.

According to the embodiment of the utility model, as shown in fig. 1, the adsorption transfer assembly comprises a fixed rod 41, a second electric push rod 42, a second lifting cylinder 43 and an electromagnetic plate 44, wherein the fixed rod 41 is arranged on the U-shaped frame 21, the second electric push rod 42 is arranged on the fixed rod 41, the second electric push rod 42 is connected with the second lifting cylinder 43, and the second lifting cylinder 43 is connected with the electromagnetic plate 44 for adsorbing and supporting the steel beam transfer; automatic transfer of supporting steel beam after cutting is completed is realized through the adsorption transfer assembly.

Further refinement of the embodiment of the present utility model, as shown in fig. 1, an inclined plane 16 is disposed at one end of the cutting table 1, and a collecting box is disposed below the inclined plane 16.

The electric cylinder 12, the clamping cylinder 32, the first electric push rod 23, the first lifting cylinder 24, the cutting motor 25, the second electric push rod 42, the second lifting cylinder 43, and the electromagnetic plate 44 are all electrically connected to a controller, which is not shown in the drawing.

The working flow of the utility model is as follows:

Firstly, a carriage support beam is placed on a cutting table 1 through a six-degree-of-freedom mechanical arm, an initial unprocessed front controller firstly controls an electric cylinder 12 to work so as to drive a baffle 13 to extend to the outside of a mounting groove 11 for limiting the position of one end of the support beam, a U-shaped frame 21 and a clamping plate 33 are respectively positioned on the front side and the rear side of the cutting table 1, the cutting groove 15 is positioned under a saw blade 26, when one end of the support beam is attached to the baffle 13, the controller controls a clamping cylinder 32 to work so as to drive the clamping plate 33 to be close to a supporting steel beam, then the supporting steel beam is close to the U-shaped frame 21 under the action of the clamping plate 33 and contacts with the U-shaped frame 21 to realize clamping fixation, when the supporting beam is fixed, the controller controls the first lifting cylinder 24 to work so as to enable the saw blade 26 to move downwards, and due to the arrangement of the fixing rod 41, enough movement space is provided for the saw blade 26, then the saw blade 26 can move to one side of the cutting groove 15 before the first electric push rod 23 does not work, then the controller simultaneously controls the cutting motor 25 and the first electric push rod 23 to work so as to enable the saw blade 26 to enter the cutting groove 15 from the side and be in a high-speed rotation state, then along with the continuous extension of the first electric push rod 23, the saw blade 26 can move directionally along the cutting groove 15 so as to realize automatic cutting of supporting steel beams with different widths, after the cutting is finished, the saw blade 26 moves out from the other side of the cutting groove 15, then the controller controls the first lifting cylinder 24 to drive the saw blade 26 to move upwards, the cutting motor 25 stops working, finally the saw blade 26 moves back to the initial position under the control of the controller to wait for the next cutting, at the moment, the supporting steel beam is separated, then the controller controls the clamping cylinder 32 to release the clamping of the supporting beam, the second lifting cylinder 43 is positioned above the supporting beam after the cutting is finished in the initial state due to the fixed rod 41, then the controller controls the second lifting cylinder 43 to work to drive the electromagnetic plate 44 to be close to the surface of the supporting steel beam after the cutting is finished, when the electromagnetic plate 44 contacts with the supporting beam, the controller controls the electromagnetic plate 44 to electrify, at the same time, the controller controls the electric cylinder 12 to shrink so that the baffle 13 stretches into the mounting groove 11, when the baffle 13 enters into the mounting groove 11, the baffle no longer blocks the movement of the supporting beam, the controller controls the second electric push rod 42 to move so as to realize the automatic transfer of the supporting beam, when the supporting beam is transferred and separated from the cutting table 1, the controller controls the second lifting cylinder 43 to work and descend again, when the supporting beam descends into the collecting box, the controller cuts off the power supply for the electromagnetic plate 44, and then the supporting beam can be stored into the collecting box, after finishing the automatic transfer and storage of a section of supporting beam, the controller controls the electric cylinder 12 to work again at the moment to enable the baffle 13 to return to the initial state, meanwhile, the electromagnetic plate 44 also moves back to the initial position, and then the following uncut supporting beam is attached to the surface of the baffle 13 again through the pushing of the six-degree-of-freedom mechanical arm, so that a new cutting process can be restarted. The blanking is convenient, no obstruction is caused, and the cutting effect of the carriage support beam is good.

In some embodiments, as shown in fig. 1, an electromagnet 14 for further fixing and supporting the position of the steel beam is arranged on the baffle 13, and the electromagnet 14 is electrically connected with the controller; in this embodiment, after the support steel beam is clamped and fixed, the controller controls the electromagnet 14 to be electrified so as to further avoid the support steel beam from shaking in the cutting process, so that the stability is better, and after the cutting is finished, the controller controls the electromagnet 14 to be powered off, so that the separation of the support steel beam and the subsequent transfer process can be realized.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a carriage supporting beam automatic cutout device, a serial communication port, including cutting table (1), be provided with spacing subassembly of liftable on cutting table (1), U type frame (21) in spacing subassembly one side, just set up and mutually support clamping component and cutting groove (15) that are used for supporting the girder steel fixed with U type frame (21), be provided with on U type frame (21) and be used for the adaptation to cut the cutting subassembly of different width support girder steel and be used for supporting the convenient unloading of girder steel absorption transport subassembly, cutting subassembly and cutting groove cooperate and can follow cutting groove (15) back-and-forth movement, still be provided with on cutting table (1) and be used for automatic push support girder steel along cutting table (1) motion and the six degrees of freedom robotic arm of material loading.

2. The automatic cutting device for the carriage support beam according to claim 1, wherein the limiting assembly comprises an electric cylinder (12) and a baffle plate (13), a mounting groove (11) is formed in the cutting table (1), the electric cylinder (12) is arranged in the mounting groove (11), and the baffle plate (13) is connected with the electric cylinder (12).

3. An automatic cutting device for a car support beam according to claim 2, characterized in that the baffle plate (13) is provided with an electromagnet (14) for further fixedly supporting the position of the steel beam.

4. The automatic cutting device for the carriage support beam according to claim 1, wherein the clamping assembly comprises a mounting plate (31), a clamping cylinder (32) and a clamping plate (33), the mounting plate (31) is arranged on the cutting table (1), the clamping cylinder (32) is arranged on the mounting plate (31), the clamping cylinder (32) is connected with the clamping plate (33), and the clamping plate (33) is opposite to the U-shaped frame (21) and is arranged at intervals with the cutting table (1).

5. The automatic cutting device for a car support beam according to claim 4, wherein the clamping plate (33) is provided with a rubber pad.

6. The automatic carriage support beam cutting device according to claim 1, wherein the cutting assembly comprises a connecting rod (22), a first electric push rod (23), a first lifting cylinder (24), a cutting motor (25) and a saw blade (26), the connecting rod (22) is arranged on the U-shaped frame (21), the connecting rod (22) is connected with the first electric push rod (23), the first electric push rod (23) is connected with the first lifting cylinder (24), the first lifting cylinder (24) is connected with the cutting motor (25), and the cutting motor (25) is connected with the saw blade (26) matched with the cutting groove (15).

7. The automatic cutting device for the carriage support beam according to claim 1, wherein the adsorption and transfer assembly comprises a fixing rod (41), a second electric push rod (42), a second lifting cylinder (43) and an electromagnetic plate (44), the fixing rod (41) is arranged on the U-shaped frame (21), the second electric push rod (42) is arranged on the fixing rod (41), the second electric push rod (42) is connected with the second lifting cylinder (43), and the second lifting cylinder (43) is connected with the electromagnetic plate (44) for adsorbing and supporting the steel beam for transferring.

8. The automatic cutting device for the car support beam according to claim 1, wherein one end of the cutting table (1) is provided with an inclined surface (16), and a collecting box is placed below the inclined surface.