CN221157122U - Integrated form city pipe network sludge sand material separator - Google Patents

Integrated form city pipe network sludge sand material separator Download PDF

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Publication number
CN221157122U
CN221157122U CN202322942321.0U CN202322942321U CN221157122U CN 221157122 U CN221157122 U CN 221157122U CN 202322942321 U CN202322942321 U CN 202322942321U CN 221157122 U CN221157122 U CN 221157122U
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China
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vibrating screen
sand
frame
installation frame
sewage tank
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CN202322942321.0U
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Inventor
陈道雄
赵钰
徐海林
陈益人
陈玉荣
任衍增
王宏
杜定鹏
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Safecleen Technologies Co Ltd
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Safecleen Technologies Co Ltd
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Abstract

The utility model discloses an integrated urban pipe network sludge sand material separation device which comprises an upper installation frame and a lower installation frame which are connected in a spliced mode, wherein a primary cyclone and a secondary cyclone are arranged at the top of the upper installation frame, a scrubbing machine, a linear vibrating screen and a circular vibrating screen are arranged in the lower installation frame, a sewage tank, a collecting hopper, a first slurry pump and a second slurry pump are arranged in the lower installation frame, a cable bridge is arranged at the top of the upper installation frame and the lower installation frame, and all pipelines of the sand material separation device are buried in the cable bridge and connected to a wiring terminal box. The sludge sand material separating device adopts a multi-layer frame integrated design, can be assembled before leaving the factory, can effectively save the installation time of equipment on a construction site and reduce the installation difficulty, and can further reduce the purchase cost of the equipment while reducing the occupied area of the equipment.

Description

Integrated form city pipe network sludge sand material separator
Technical Field
The utility model relates to the technical field of municipal sewage treatment, in particular to an integrated type urban pipe network sludge sand material separation device.
Background
The patent number ZL201510460965.3 is a technology for reducing and harmless treatment of pipe canal sludge and a device thereof, and the technology mainly adopts a wet mechanical separation technology to classify, reduce and recycle the pipe canal sludge, but the system is of a dispersed structure, and has complicated field installation procedures and slow installation progress. Especially, the equipment involved in the organic matter separation and fine sand separation processes is many and miscellaneous, if the equipment is installed according to the single equipment, the floor space is large, a plurality of pumps are needed for matching use, the trend of pipelines between the equipment is disordered and attractive, the site installation is difficult, and the construction period is long.
Disclosure of utility model
Aiming at the technical problems, the utility model provides an integrated type urban pipe network sludge sand separating device which adopts a multi-layer frame integrated design, and can be assembled before leaving the factory, so that the installation time of equipment on a construction site can be effectively saved, the installation difficulty can be reduced, the occupied area of the equipment can be reduced, and the purchase cost of the equipment can be further reduced.
The utility model provides an integrated form city pipe network sludge sand material separator, includes installation frame and lower installation frame that the concatenation is connected, install one-level swirler and second grade swirler at the upper installation frame top, install scrubbing machine, linear vibration sieve, circular vibration sieve in the installation frame down, the export and the scrubbing machine intercommunication of one-level swirler, the exit linkage spiral chute of second grade swirler, spiral chute is with organic matter material and the dehydration of sand leading-in circular vibration sieve and linear vibration sieve that separate respectively, installation frame internally mounted has sewage case, collecting hopper, sediment stuff pump one and sediment stuff pump two down, the sewage case is used for collecting the overflow of one-level swirler, second grade swirler to through sediment stuff pump one is arranged outward, the collecting hopper is used for collecting the underflow of scrubbing machine, spiral chute, linear vibration sieve and circular vibration sieve, and through sediment stuff pump two backward flow extremely second grade swirler, install the cable bridge frame with the top in the installation frame down, all install the cable bridge in the sediment stuff separator and connect to the terminal.
As the optimization of the technical scheme, a group of middle storage tanks are respectively arranged between overflow pipelines which are communicated with the sewage tank by the primary cyclone and the secondary cyclone, the two groups of middle storage tanks are arranged in an upper installation frame, the middle storage tanks are used for playing a role in slowing down the falling sewage, overflow of the middle storage tanks which are communicated with the primary cyclone enters the sewage tank, and the underflow is directly discharged through an outer discharge pipeline; and overflow of the middle storage tank communicated with the secondary cyclone enters a sewage tank, and underflow enters a collecting hopper.
As the preferable of the technical scheme, the stirrer is also arranged in the sewage tank, and the stirrer is used for depositing materials in the sewage tank.
As the optimization of above-mentioned technical scheme, still be equipped with moisturizing pipe and wash pipe in advance, moisturizing pipe is used for sewage case and collecting hopper moisturizing, prevents that material concentration from being too high, the wash pipe is used for the washing of straight line shale shaker screening surface.
As the preferable choice of the technical proposal, the secondary cyclone is fixed at the top of the upper installation frame through a heightening bracket.
As the optimization of above-mentioned technical scheme, go up mounting frame internally mounted and have maintenance cat ladder, maintenance cat ladder extends to increase the support top.
The utility model has the beneficial effects that:
1. The design scheme of double-layer frame integration is adopted according to the process flow, the whole is attractive and elegant, and the installation area of equipment can be effectively reduced.
2. The equipment is installed in a laminated mode, so that the mode of pumping sludge among part of equipment can be replaced by a gravity direct current mode, and the purchase cost of the equipment is reduced.
3. The cable is connected with the external butt joint by adopting the unified classification binding post box, and the binding post box can be directly connected with the cable by adopting quick insertion, so that the installation time of the cable on the construction site is shortened.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a rear view of the present utility model.
The reference numerals are as follows: 1-upper mounting frame, 2-lower mounting frame, 3-first-stage cyclone, 4-second-stage cyclone, 5-scrubbing machine, 6-linear vibrating screen, 7-circular vibrating screen, 8-spiral chute, 9-sewage tank, 10-collecting hopper, 11-slurry pump I, 12-slurry pump II, 13-cable bridge, 14-wiring terminal box, 15-middle storage tank, 16-stirrer, 17-water supplementing pipe, 18-flushing pipe, 19-heightening bracket and 20-maintenance cat ladder.
Detailed Description
The technical scheme of the utility model is clearly and completely described below with reference to the accompanying drawings. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
The integrated urban pipe network sludge sand separating device comprises an upper mounting frame 1 and a lower mounting frame 2 which are connected in a spliced mode, wherein a first-stage cyclone 3 and a second-stage cyclone 4 are mounted on the top of the upper mounting frame 1, a scrubbing machine 5, a linear vibrating screen 6 and a circular vibrating screen 7 are mounted in the lower mounting frame 2, an outlet of the first-stage cyclone 3 is communicated with the scrubbing machine 5, an outlet of the second-stage cyclone 4 is connected with a spiral chute 8, the spiral chute 8 guides separated organic materials and sand into the circular vibrating screen 7 and the linear vibrating screen 6 for dehydration respectively, a sewage tank 9, a collecting hopper 10, a first slurry pump 11 and a second slurry pump 12 are mounted in the lower mounting frame 2, the sewage tank 9 is used for collecting overflows of the first-stage cyclone 3 and the second-stage cyclone 4 and is discharged outside through the first slurry pump 11, the hopper 10 is used for collecting overflows of the scrubbing machine 5, the spiral chute 8, the linear vibrating screen 6 and underflow of the circular vibrating screen 7 and is connected with a backflow hopper 12 to a cable bridge 13 mounted in the lower mounting frame 2, and the cable bridge 13 is mounted in the lower mounting frame 2.
In this embodiment, a group of middle tanks 15 are respectively installed between overflow pipelines of the primary cyclone 3 and the secondary cyclone 4, which are communicated with the sewage tank 9, and two groups of middle tanks 15 are installed in the upper installation frame 1, the middle tanks 15 are used for playing a role in slowing down the falling sewage, the overflow of the middle tanks 15, which are communicated with the primary cyclone 3, enters the sewage tank 9, and the underflow is directly discharged through an outer discharge pipeline; the overflow of the intermediate tank 15, which communicates with the secondary cyclone 4, enters the sewage tank 9 and the underflow enters the collection hopper 10.
In this embodiment, a stirrer 16 is further installed inside the sewage tank 9, and the stirrer 16 is used for depositing materials in the sewage tank 9.
In this embodiment, a water supplementing pipe 17 and a flushing pipe 18 are also pre-installed, the water supplementing pipe 17 is used for supplementing water to the sewage tank 9 and the collecting hopper 10 to prevent the material concentration from being too high, and the flushing pipe 18 is used for flushing the screen surface of the linear vibrating screen 10.
In this embodiment, the secondary cyclone 4 is fixed to the top of the upper mounting frame 1 by a height-increasing bracket 19.
In this embodiment, the upper mounting frame 1 is internally provided with a maintenance ladder 20, and the maintenance ladder 20 extends to the top of the heightening bracket 19.
The working principle of the present embodiment is as follows.
The sand separating device completes the installation of equipment such as a primary cyclone, a secondary cyclone 4, a spiral chute 8, a scrubbing machine 5, a linear vibrating screen 6, a circular vibrating screen 7 and the like before delivery through an upper installation frame 1 and a lower installation frame 2. The connection terminal box 14 is connected with the power supply equipment to start, and the joint of the water supplementing pipe 17 and the flushing pipe 18 is connected with a water source to provide needed process water for the equipment. The cable bridge 13 and the terminal box 14 are located inside the frame of the apparatus, and only the electrical equipment in the frame is supplied with power, and the equipment in the frame can independently operate when the terminal box 14 is connected.
Raw materials smaller than 0.3mm in urban pipe network sludge enter the primary cyclone 3 through conveying equipment, after the primary cyclone concentration effect is carried out, the generated overflow enters a sewage tank 9 in the lower mounting frame 2, the generated underflow enters a scrubbing machine 5 to scrub and strip grease and fine mud adhered to the surface of fine sand, cleaner fine sand is obtained, conditions are created for recycling the follow-up fine sand, the scrubbed slurry enters a collecting hopper 10 in the lower mounting frame 2, and is pumped into the secondary cyclone 4 in the upper mounting frame 1 through a slurry pump II 12, after the secondary cyclone concentration effect is carried out, the generated overflow enters the sewage tank 9 in the lower mounting frame 2, and the generated underflow enters a spiral chute 8. The spiral chute 8 generates a centrifugal flow film on the inclined plane of the equipment according to the difference of the specific gravity, granularity and shape of the materials, and in the comprehensive force field of gravity and centrifugal force, sand in the organic matters is separated by utilizing the gravity, hydrodynamic pressure and friction force borne by different particles to obtain purer sand, the treated materials rich in the organic matters enter a circular vibrating screen 7 for dehydration to obtain the organic matters with the thickness of 0.1-3mm, the main components are organic humus and the like, and the water content is about 50%; the produced sand is dehydrated by a linear vibrating screen 6 to obtain clean sand with the diameter of 0.1-3mm, and the main component is gravel with the water content of about 25%.
The overflows generated in the whole process flow all enter the sewage tank 9 in the lower mounting frame 2, the stirrer 16 is arranged in the sewage tank 9 and is mainly used for preventing internal materials from depositing, and the slurry in the sewage tank 9 is finally discharged through the slurry pump 11 or enters the next process. Therefore, the installation of sand and organic matter separation equipment before delivery is realized in the mode, and the steel structure of the container is only required to be hoisted at a proper position on site, so that the quick connection and fastening with related equipment parts can be realized.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. An integrated form city pipe network sludge sand material separator which characterized in that: including last installing frame and the lower installing frame of concatenation connection, go up installing frame top and install one-level swirler and second grade swirler, install scrubbing machine, rectilinear vibrating screen, circular vibrating screen in the installing frame down, the export and the scrubbing machine intercommunication of one-level swirler, the exit linkage spiral chute of second grade swirler, the spiral chute is with organic matter material and the dehydration of sand leading-in circular vibrating screen and rectilinear vibrating screen that separate respectively, install frame internally mounted has sewage case, collecting hopper, sediment stuff pump one and sediment stuff pump two down, the sewage case is used for collecting the overflow of one-level swirler, second grade swirler, and through sediment stuff pump one is arranged outward, the collecting hopper is used for collecting the underflow of scrubbing machine, spiral chute, rectilinear vibrating screen and circular vibrating screen, and through sediment stuff pump two backward flow extremely second grade swirler, go up installing frame and install the cable bridge frame in the top down, all of material separator buries into and is connected to the wiring bridge in the cable bridge case.
2. A sand and material separating apparatus as claimed in claim 1, wherein: a group of middle storage tanks are respectively arranged between overflow pipelines which are communicated with the sewage tank by the primary cyclone and the secondary cyclone, the two groups of middle storage tanks are arranged in an upper installation frame, the middle storage tanks are used for playing a role in slowing down the falling sewage, the overflow of the middle storage tanks which are communicated with the primary cyclone enters the sewage tank, and the underflow is directly discharged through an outer discharge pipeline; and overflow of the middle storage tank communicated with the secondary cyclone enters a sewage tank, and underflow enters a collecting hopper.
3. A sand and material separating apparatus as claimed in claim 1, wherein: and a stirrer is further arranged in the sewage tank and is used for depositing materials in the sewage tank.
4. A sand and material separating apparatus as claimed in claim 1, wherein: the device is also preloaded with a water supplementing pipe and a flushing pipe, wherein the water supplementing pipe is used for supplementing water for the sewage tank and the collecting hopper, so that the concentration of materials is prevented from being too high, and the flushing pipe is used for flushing the screen surface of the linear vibrating screen.
5. A sand and material separating apparatus as claimed in claim 1, wherein: the secondary cyclone is fixed at the top of the upper mounting frame through an heightening bracket.
6. The sand-material separating apparatus of claim 5, wherein: the upper mounting frame internally mounted has maintenance cat ladder, maintenance cat ladder extends to increase the support top.
CN202322942321.0U 2023-11-01 2023-11-01 Integrated form city pipe network sludge sand material separator Active CN221157122U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322942321.0U CN221157122U (en) 2023-11-01 2023-11-01 Integrated form city pipe network sludge sand material separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322942321.0U CN221157122U (en) 2023-11-01 2023-11-01 Integrated form city pipe network sludge sand material separator

Publications (1)

Publication Number Publication Date
CN221157122U true CN221157122U (en) 2024-06-18

Family

ID=91461864

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322942321.0U Active CN221157122U (en) 2023-11-01 2023-11-01 Integrated form city pipe network sludge sand material separator

Country Status (1)

Country Link
CN (1) CN221157122U (en)

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