CN221139658U

CN221139658U - Catalyst erection equipment

Info

Publication number: CN221139658U
Application number: CN202322863534.4U
Authority: CN
Inventors: 古志中; 陈忠森; 张宇斌
Original assignee: Sichuan Junhe Environmental Protection Co ltd
Current assignee: Sichuan Junhe Environmental Protection Co ltd
Priority date: 2023-10-25
Filing date: 2023-10-25
Publication date: 2024-06-14
Anticipated expiration: 2033-10-25

Abstract

The utility model relates to the technical field of catalyst installation, in particular to catalyst installation equipment, which comprises an installation bin, a support beam and a connecting frame, wherein the lower end of the installation bin is fixedly connected with a floor board, the inner side of the installation bin is fixedly connected with the support beam, the outer side of the support beam is fixedly connected with the connecting frame, the tail end of one side of the support beam is fixedly connected with a limiting plate, the outer side of the support beam is fixedly connected with a track, the upper end of the track is provided with a transportation trolley, and the inner side of the transportation trolley is provided with a catalyst module.

Description

Catalyst erection equipment

Technical Field

The utility model relates to the technical field of catalyst installation, in particular to catalyst installation equipment.

Background

The catalyst installation equipment is a mobile transportation device which enables a storage module of a catalyst to work through the operation of physical machinery, and further enables the catalyst module with a certain volume and mass to be orderly placed at a position where the catalyst module needs to be stored in sequence;

When installing the catalyst that uses in the industrial flue gas denitration production, be equipped with a plurality of catalyst modules of neatly arranging in the catalyst cabin of storage catalyst, and in order to practice thrift the cost catalyst cabin and be provided with a plurality of layers so as to settle catalyst module, each layer in catalyst cabin is provided with catalyst supporting beam and supporting beam connecting piece, and catalyst module just places on the supporting beam, because adjacent two-layer supporting beam distance is less, install temporary track roof beam in the lower side that adopts last layer catalyst supporting beam connecting piece, and install cat head and hang when carrying out the installation of catalyst module on the track roof beam, need take the track roof beam to detach to install the below of the supporting beam connecting piece of installing catalyst module in another row again for hoist and mount catalyst module, and every catalyst cabin is equipped with a plurality of catalyst modules of neatly arranging, track Liang Jiaochang that need the catalyst hoist and mount, and the track roof beam is heavy, comparatively difficult to carry out dismouting to it, and then the required time to the dismouting to the track roof beam is longer, influence this catalyst's installation effectiveness, therefore, a catalyst installation equipment has been proposed to the above-mentioned problem.

Disclosure of Invention

The utility model aims to provide a catalyst mounting device which solves the problems that in the process of transporting a catalyst module by using a track, the track is troublesome to mount and dismount from a catalyst support beam on the upper layer frequently, the time required for mounting and dismounting the track beam is long, and the mounting efficiency of the catalyst is affected.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

The utility model provides a catalyst erection equipment, includes installation storehouse, supporting beam and link, installation storehouse lower extreme fixedly connected with floor, the inboard fixedly connected with supporting beam of installation storehouse, supporting beam outside fixedly connected with link, supporting beam one side end fixedly connected with limiting plate, supporting beam outside fixedly connected with track, the track upper end is provided with the travelling bogie, the travelling bogie inboard is provided with the catalyst module.

Preferably, the travelling bogie includes wheel, counter weight bottom plate, drive arrangement, group battery, rangefinder, mount, telescoping device, plays to rise to install and rings, counter weight bottom plate one side is provided with the wheel, counter weight bottom plate opposite side fixedly connected with drive arrangement, drive arrangement outside fixedly connected with group battery, counter weight bottom plate outside fixedly connected with rangefinder, counter weight bottom plate outside fixedly connected with mount, travelling bogie upper end fixedly connected with telescoping device, telescoping device one side end fixedly connected with plays to rise to install, travelling bogie upper end fixedly connected with rings.

Preferably, the supporting beam extends outside the installation bin, the extending length of the supporting beam is far longer than the length of the transportation trolley, and the supporting beams are parallel to each other inside the installation bin.

Preferably, the rail is arranged on the side of the support beam away from the floor, the width of the rail is far smaller than that of the support beam, and the wheels of the transport trolley slide outside the rail.

Preferably, a brake device is arranged on the inner side of a wheel of the transport trolley, a signal controller is arranged on the inner side of a driving device of the transport trolley, and the driving device of the transport trolley is electrically connected with the telescopic device, the lifting device and the distance measuring device.

Compared with the prior art, the utility model has the beneficial effects that:

According to the utility model, the supporting beam, the connecting frame, the limiting plate, the sliding rail and the transportation trolley are arranged, the transportation trolley is lifted to the upper end of a part of the supporting beam extending out of the installation bin by using the crane, the transportation trolley is stably arranged at the upper end of the supporting beam, then the catalyst module is lifted to the transportation trolley by using the crane, the hook of the lifting device of the transportation trolley is connected with the lifting steel cable of the catalyst module, so that a certain fixing effect can be achieved on the catalyst module, the transportation trolley is controlled to move on the sliding rail at the outer side of the supporting beam by using the remote controller, the catalyst module can be transported to the inner side of the installation bin, the catalyst module is easily installed to the inner side of the installation bin by using the telescopic device of the transportation trolley and the lifting device of the transportation trolley, the sliding rail arranged at the outer side of the upper end of the supporting beam is matched with the transportation trolley, the action pressure of the upper layer supporting beam in the installation process of the catalyst module is effectively reduced, the rail is conveniently and the rail is manually dismounted, so that the installation efficiency of the catalyst is enhanced.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the inside construction of the mounting bin of the present utility model;

FIG. 3 is a schematic cross-sectional view of a track according to the present utility model;

Fig. 4 is a schematic structural view of the transport cart of the present utility model.

In the figure: 1. a mounting bin; 2. a floor panel; 3. a support beam; 4. a connecting frame; 5. a limiting plate; 6. a track; 7. a transport trolley; 8. a wheel; 9. a counterweight bottom plate; 10. a driving device; 11. a battery pack; 12. a distance measuring device; 13. a fixing frame; 14. a telescoping device; 15. a lifting device; 16. a hanging ring; 17. a catalyst module.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.

Referring to fig. 1-4, the present utility model provides a technical solution:

The utility model provides a catalyst erection equipment, includes installation storehouse 1, supporting beam 3 and link 4, installation storehouse 1 lower extreme fixedly connected with floor plate 2, and 1 inboard fixedly connected with supporting beam 3 of installation storehouse, supporting beam 3 outside fixedly connected with link 4, supporting beam 3 one side end fixedly connected with limiting plate 5, supporting beam 3 outside fixedly connected with track 6, track 6 upper end is provided with travelling bogie 7, and travelling bogie 7 inboard is provided with catalyst module 17.

The transportation trolley 7 comprises wheels 8, a counterweight bottom plate 9, a driving device 10, a battery pack 11, a distance measuring device 12, a fixing frame 13, a telescopic device 14, a lifting device 15 and a lifting ring 16, wherein the wheels 8 are arranged on one side of the counterweight bottom plate 9, the driving device 10 is fixedly connected to the other side of the counterweight bottom plate 9, the battery pack 11 is fixedly connected to the outer side of the driving device 10, the distance measuring device 12 is fixedly connected to the outer side of the counterweight bottom plate 9, the fixing frame 13 is fixedly connected to the outer side of the counterweight bottom plate 9, the telescopic device 14 is fixedly connected to the upper end of the transportation trolley 7, the lifting ring 16 is fixedly connected to the tail end of one side of the telescopic device 14, and the catalyst module 17 can be quickly installed inside the installation bin 1 by controlling movement of the transportation trolley 7; the support beam 3 extends outside the mounting bin 1, the extension length of the support beam 3 is far longer than the length of the transportation trolley 7, the support beam 3 is parallel to each other inside the mounting bin 1, and the transportation trolley 7 is conveniently and firmly arranged on the track 6 of the support beam 3, so that the transportation trolley 7 can conveniently mount the catalyst module 17; the rail 6 is arranged on one side of the supporting beam 3 far away from the floor 2, the width of the rail 6 is far smaller than that of the supporting beam 3, and the wheels 8 of the transport trolley 7 slide outside the rail 6, so that a worker can conveniently disassemble and install the rail 6, and a catalyst module 17 can be conveniently placed on the upper side of the supporting beam 3; the inside brake equipment that is provided with of wheel 8 of travelling bogie 7, the inside signal controller that is provided with of drive arrangement 10 of travelling bogie 7, electric connection between drive arrangement 10 and telescoping device 14, hoisting device 15 and the range unit 12 of travelling bogie 7 can cooperate through each device of travelling bogie 7 inboard, has improved the mechanization degree of catalyst module 17 installation.

The working flow is as follows: when the device is used for installing the catalyst, two rails 6 are respectively placed on the upper sides of two adjacent supporting beams 3 which are parallel to each other on the same plane, the rails 6 are installed and fixed on the outer sides of the supporting beams 3, then a transportation trolley 7 is firstly manufactured according to the distance between the adjacent catalyst supporting beams 3 on the same plane and the length and width dimensions of a catalyst module 17, the distance between parallel wheels 8 on the transportation trolley 7 is firstly determined according to the distance between the catalyst supporting beams 3, meanwhile, the dimensions of the catalyst module 17 and a fixing frame 13 on the upper side of a counterweight bottom plate 9 are determined according to the length and width dimensions of the catalyst module 17, the fixing frame 13 can be used for preventing the catalyst module 17 from falling from the transportation trolley 7 in the transportation process when the catalyst module 17 is placed at the upper end of the transportation trolley 7, after the transportation trolley 7 is assembled, the assembled transportation trolley 7 is lifted and placed at the upper side of the transportation rail 6 of the catalyst module 17 through the lifting ring 16 fixedly connected with the upper end of the transportation trolley 7 by using the automobile crane, then the catalyst module 17 is lifted and placed at the upper side of the counterweight bottom plate 9 of the transportation trolley 7 by using the automobile crane, the lifting device 15 at the upper end of the transportation trolley 7 is started, the lifting wire rope of the catalyst module 17 is hung on the lifting hook below the lifting device 15, and then the advancing button on the remote controller is pressed, the controller controls the transportation trolley 7 to move on the track 6 through the signal controller on the inner side of the driving device 10 of the transportation trolley 7, so that the catalyst module 17 enters the inner side of the catalyst installation bin 1, at the moment, the distance between the transportation trolley 7 and the inner side of the installation bin 1 is measured through the distance measuring device 12 on the outer side of the counterweight bottom plate 9 of the transportation trolley 7 and is displayed on the remote controller, and when the moving distance of the transportation trolley 7 reaches the preset distance, the driving device 10 of the transportation trolley 7 sends out instructions to control the transportation trolley 7 to operate according to the following program: the brake device on the inner side of the wheel 8 is started to stop the transport trolley 7; a lifting device 15 at the upper end of the transport trolley 7 starts to lift the catalyst module 17 off the transport trolley 7; the telescopic device 14 fixedly connected with the upper end of the transport trolley 7 is started to enable the catalyst module 17 to be lifted to reach the position above the position to be installed; the lifting device 15 fixedly connected with the tail end of the telescopic device 14 is started again to put the catalyst module 17 on the determined installation position; manually taking down the wire rope hoisted by the catalyst module 17 from the hook of the hoisting device 15; finally, a back button on the remote controller is pressed to enable the transportation trolley 7 to move outwards until the transportation trolley 7 moves to the position outside the installation bin 1, then a stop button of the remote controller is pressed to enable the transportation trolley 7 to stop at the initial position, so that the process is repeated continuously, the catalyst modules 17 in the row inside the installation bin 1 can be installed, then the rails 6 far away from the position where the catalyst modules 17 are not installed are detached and reinstalled on the outer sides of the catalyst support beams 3 in the next row where the catalyst modules 17 are required to be installed, the rest catalyst modules 17 are installed repeatedly, so that the catalyst modules 17 can be conveniently and quickly assembled and disassembled manually, the acting pressure on the upper supporting beam 3 in the installation process of the catalyst module 17 is reduced, the installation efficiency of the catalyst module 17 is enhanced, and the installation cost is reduced.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Catalyst erection equipment, including installation storehouse (1), supporting beam (3) and link (4), its characterized in that: install storehouse (1) lower extreme fixedly connected with floor board (2), the inboard fixedly connected with supporting beam (3) of installation storehouse (1), supporting beam (3) outside fixedly connected with link (4), supporting beam (3) one side end fixedly connected with limiting plate (5), supporting beam (3) outside fixedly connected with track (6), track (6) upper end is provided with travelling bogie (7), travelling bogie (7) inboard is provided with catalyst module (17).

2. A catalyst mounting apparatus according to claim 1, wherein: the travelling bogie (7) comprises wheels (8), a counterweight bottom plate (9), a driving device (10), a battery pack (11), a distance measuring device (12), a fixing frame (13), a telescopic device (14), a lifting device (15) and lifting rings (16), wherein the wheels (8) are arranged on one side of the counterweight bottom plate (9), the driving device (10) is fixedly connected to the other side of the counterweight bottom plate (9), the battery pack (11) is fixedly connected to the outer side of the driving device (10), the distance measuring device (12) is fixedly connected to the outer side of the counterweight bottom plate (9), the fixing frame (13) is fixedly connected to the outer side of the counterweight bottom plate (9), the telescopic device (14) is fixedly connected to the upper end of the travelling bogie (7), and the lifting rings (16) are fixedly connected to the tail end of one side of the telescopic device (14).

3. A catalyst mounting apparatus according to claim 1, wherein: the support beam (3) extends outside the installation bin (1), the extension length of the support beam (3) is far longer than the length of the transportation trolley (7), and the support beams (3) are mutually parallel inside the installation bin (1).

4. A catalyst mounting apparatus according to claim 1, wherein: the track (6) is arranged on one side of the supporting beam (3) far away from the floor (2), the width of the track (6) is far smaller than that of the supporting beam (3), and the wheels (8) of the transport trolley (7) slide outside the track (6).

5. A catalyst mounting apparatus according to claim 1, wherein: the inner side of a wheel (8) of the transport trolley (7) is provided with a brake device, the inner side of a driving device (10) of the transport trolley (7) is provided with a signal controller, and the driving device (10) of the transport trolley (7) is electrically connected with a telescopic device (14), a lifting device (15) and a distance measuring device (12).