CN221135122U - Waste chip discharging mechanism of gantry machining center - Google Patents

Waste chip discharging mechanism of gantry machining center Download PDF

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Publication number
CN221135122U
CN221135122U CN202322882153.0U CN202322882153U CN221135122U CN 221135122 U CN221135122 U CN 221135122U CN 202322882153 U CN202322882153 U CN 202322882153U CN 221135122 U CN221135122 U CN 221135122U
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waste
collection hopper
collection
machining center
gantry machining
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CN202322882153.0U
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李生
蒋磊
王志良
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Liyang Linuo Machinery Co ltd
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Liyang Linuo Machinery Co ltd
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Abstract

The application provides a waste chip discharging mechanism of a gantry machining center, and relates to the technical field of machine tool chip cleaning. It comprises the following steps: the waste collection and transportation device comprises a collection and transportation assembly, wherein the collection and transportation assembly comprises a pair of waste collection hoppers and transportation units, one waste collection hopper is arranged on each of two sides of a processing area of a gantry processing center, a waste inlet and a waste outlet are formed in each waste collection hopper, waste generated in the processing area can pass through each waste inlet and fall into each waste collection hopper, the transportation units are arranged in each waste collection hopper and are suitable for transporting waste in each waste collection hopper to each waste outlet, and the transportation units pass through the bottoms of the two waste outlets and are suitable for transporting waste discharged from the waste outlet to the waste storage box. The application has the effect of realizing automatic collection of scraps.

Description

Waste chip discharging mechanism of gantry machining center
Technical Field
The application relates to the technical field of machine tool chip cleaning, in particular to a waste chip discharging mechanism of a gantry machining center.
Background
The gantry machining center is a large-scale machining center which is suitable for machining large-scale workpieces and workpieces with complex shapes.
When the gantry machining center processes a workpiece, a large amount of scraps can be generated, and a scraps discharging mechanism is required to be arranged for processing and collecting the scraps.
The Chinese patent with the bulletin number of CN106514417A discloses a device system applied to centralized chip removal in machine tool machining, which comprises a conveyor belt, a motor and a collecting device, wherein the motor is in transmission connection with the conveyor belt, the conveyor belt can convey scraps falling onto the conveyor belt to the collecting device, a brush roller is further arranged at the collecting device, and the brush roller can be abutted against the surface of the conveyor belt and sweep the scraps into the collecting device. However, before transporting the scraps, the device needs workers to collect the scraps and then transport the scraps onto a conveyor belt, so that automatic collection of the scraps cannot be realized.
In view of this, it is desirable to provide a waste chip discharging mechanism for a gantry machining center.
Disclosure of utility model
The application provides a waste chip discharging mechanism of a gantry machining center, which aims to solve the problem that waste chips can not be automatically collected by workers before being transported.
The application provides a waste chip discharging mechanism of a gantry machining center, which adopts the following technical scheme: the waste collection and transportation device comprises a collection and transportation assembly, wherein the collection and transportation assembly comprises a pair of waste collection hoppers and transportation units, one waste collection hopper is arranged on each of two sides of a processing area of a gantry processing center, a waste inlet and a waste outlet are formed in each waste collection hopper, waste generated in the processing area can pass through each waste inlet and fall into each waste collection hopper, the transportation units are arranged in each waste collection hopper and are suitable for transporting waste in each waste collection hopper to each waste outlet, and the transportation units pass through the bottoms of the two waste outlets and are suitable for transporting waste discharged from the waste outlet to the waste storage box.
By adopting the technical scheme, the scraps generated in the processing area of the gantry processing center can splash to the two sides of the processing area firstly and then fall into the scraps collecting hopper through the waste inlet, so that the scraps can be collected through the scraps collecting hopper, and the automatic collection of the scraps can be realized; the scraps entering the scrap collecting hopper are firstly conveyed to the scrap outlet by the conveying unit and discharged onto the conveying belt, and then conveyed to the scrap storing box by the conveying belt, so that the scraps collected by the scrap collecting hopper can be conveyed to the scrap storing box specially used for storing the scraps, and the scraps can be conveniently subjected to subsequent treatments such as cake pressing, smelting recovery and the like.
Specifically, a plurality of object blocking cross bars are arranged on the waste inlet of the waste collection hopper at equal intervals along the length direction of the waste collection hopper, and a chip passing gap suitable for passing waste is formed between two adjacent object blocking cross bars.
Through adopting above-mentioned technical scheme, set up and block thing horizontal pole and can block large-scale article such as metal block, processing tool to can avoid appearing because large-scale article falls into in the sweeps collection fill, and make sweeps collection fill or the circumstances that the transportation unit takes place to damage.
Further, the transportation unit comprises a shaftless screw body and a rotating motor, a waste guide groove suitable for accommodating the shaftless screw body is formed in the waste collection hopper, a waste guide surface is formed on the inner wall of the waste collection hopper, one side of the waste guide surface is connected with a notch of the waste guide groove, and the other side of the waste guide surface extends upwards and is inclined towards a direction far away from the waste guide groove;
The shaftless spiral body is arranged in the waste guide groove, and the rotating motor is in transmission connection with the shaftless spiral body and is suitable for driving the shaftless spiral body to rotate.
By adopting the technical scheme, the scraps falling onto the waste guide surface can slide into the waste guide groove along the waste guide surface, so that the scraps in the scrap collecting hopper can be collected into the waste guide groove, and the transportation unit can be convenient for transporting the scraps; the rotating motor can drive the shaftless screw to rotate in the waste guide groove so as to push waste scraps abutting against the shaftless screw to the waste outlet through the rotating shaftless screw, and therefore the waste scraps can be transported.
Further, a baffle is further arranged in the scrap collecting hopper, the baffle can be in contact with scraps in the waste guiding groove, and a waste opening leading to the waste guiding groove is formed in the baffle.
Through adopting above-mentioned technical scheme, when the great sweeps group of volume appears in leading the useless groove, this sweeps group can contact the separation blade in advancing to can press from both sides the great sweeps group of volume and scatter through separation blade and rotatory shaftless screw cooperation, and the sweeps that scatter to the separation blade top then can fall back to leading the useless groove from leading the useless mouth.
Further, a plurality of waste trip rods are arranged on the shaftless spiral body at intervals, one end of each waste trip rod is connected with the shaftless spiral body, and the other end of each waste trip rod extends towards the direction close to the rotating shaft of the shaftless spiral body and inclines towards the direction close to the waste outlet.
By adopting the technical scheme, when some longer metal strips or wires in the waste guide groove are mutually wound to form the lump, the lump can be inserted by the waste trip rod in the process of traveling, so that the lump can be torn off by matching the waste trip rod with the rotating shaftless screw body, and the waste scraps can be conveniently classified and recycled.
Further, the waste collection bucket comprises a waste guide plate and a vibrating device, the waste guide plate is formed on one side plate surface of the waste guide plate, the vibrating device is arranged on the other side plate surface of the waste guide plate, the vibrating device is electrically connected with the controller, and the controller is configured to intermittently control the opening of the vibrating device.
Through adopting above-mentioned technical scheme, set up the controller and can make vibrating device intermittently in opening and closing state, and vibrating device can bring the waste guide plate and vibrate together when being in opening state to can shake the sweeps that adhere on the waste guide plate when vibrating device is in closing state and fall into the waste guide groove, thereby can avoid the more sweeps of adhesion on the waste guide plate.
Specifically, a plurality of stop strips are arranged on the belt body of the conveyor belt at intervals along the direction perpendicular to the conveying direction of the conveyor belt.
Through adopting above-mentioned technical scheme, the sweeps that keep off the strip can with falling on the drive belt butt to make when the drive belt is carried the sweeps and upwards climbs together, the sweeps is difficult for sliding down from the drive belt, thereby make the conveying stability of drive belt higher.
Specifically, deposit the inside of bits case and be formed with the useless chamber that deposits that is suitable for storing the sweeps, be equipped with the filter screen in depositing the bits case, the filter screen will deposit useless chamber upper and lower partition to deposit useless room and deposit the liquid room, it is formed with the opening that leads to deposit useless room to deposit the top of bits case.
Through adopting above-mentioned technical scheme, the filter screen can block the metal sweeps to make the metal sweeps stay in depositing the useless room, and the cutting fluid that mixes in the metal sweeps can pass the filter screen under the effect of gravity and drip to deposit in the liquid room, thereby can realize collecting the separately of metal sweeps and cutting fluid, in order to follow-up recovery processing.
In summary, the application has the following beneficial technical effects:
The device comprises a collection and transportation assembly, a conveyor belt and a waste storage box, wherein the collection and transportation assembly comprises a pair of waste collection hoppers and a transportation unit, the waste collection hoppers are respectively arranged on two sides of a processing area of a gantry processing center, a waste inlet and a waste outlet are formed in each waste collection hopper, and waste generated in the processing area can fall into each waste collection hopper through the waste inlet so as to collect the waste through the waste collection hoppers, so that the waste can be automatically collected; the conveying unit is arranged in the scrap collecting hopper and is suitable for conveying scraps in the scrap collecting hopper to the waste outlet, and the conveying belt passes through the lower parts of the two waste outlets and is suitable for conveying the scraps discharged from the waste outlet to the waste storage box so as to facilitate subsequent treatments such as cake pressing, smelting recovery and the like on the scraps.
Drawings
FIG. 1 is a perspective view of a waste chip discharging mechanism of a gantry machining center of the present application;
FIG. 2 is a schematic enlarged view of area A of FIG. 1, showing the waste outlet;
FIG. 3 is a top view of a waste chip removing mechanism of a gantry machining center of the present application;
FIG. 4 is a schematic enlarged view of region B of FIG. 3, showing the waste vent;
FIG. 5 is a schematic cross-sectional view of another embodiment of a waste discharging mechanism of a gantry machining center of the present application taken along the direction B-B in FIG. 3 (only one waste collection hopper is shown in the drawings);
fig. 6 is a schematic cross-sectional view of a waste bin of the waste discharging mechanism of the gantry machining center of the present application taken along its own axis.
Reference numerals: 1. a shipping assembly; 11. a scrap collecting hopper; 111. a blocking cross bar; 112. a waste guide groove; 113. a waste guide plate; 114. a baffle; 1141. a waste port; 115. a vibration device; 12. a transport unit; 121. a shaftless screw; 1211. a trip rod; 122. a rotating motor; 2. a conveyor belt; 21. a stop bar; 3. a waste storage box; 31. a filter screen; 32. a waste storage chamber; 33. a liquid storage chamber.
Detailed Description
Fig. 1 is a perspective view of a waste chip discharging mechanism of a gantry machining center of the present application, and fig. 2 is a schematic enlarged view of a region a in fig. 1, in which a waste outlet is shown. Referring to fig. 1 and 2, the application provides a waste chip discharging mechanism of a gantry machining center, which comprises: the device comprises a collection assembly 1, a conveyor belt 2 and a waste storage box 3, wherein the collection assembly 1 comprises a pair of waste collection hoppers 11 and a conveying unit 12, and each waste collection hopper 11 is arranged on two sides of a processing area of a gantry processing center, so that waste generated when workers process metal in the processing area can fall into the waste collection hoppers 11 when splashed to the two sides of the processing area, and waste can be collected through the waste collection hoppers 11, and automatic collection of the waste is realized; a waste inlet and a waste outlet are formed in the waste collection hopper 11, and waste generated in the processing area can fall into the waste collection hopper 11 through the waste inlet.
The conveying unit 12 is arranged in the scrap collecting hopper 11 and can convey the scraps in the scrap collecting hopper 11 to the scrap outlet, the conveying belt passes through the lower parts of the two scrap outlets and can convey the scraps discharged from the scrap outlet to the scrap storage box 3, so that the scraps entering the scrap collecting hopper 11 can be conveyed onto the conveying belt 2 by the conveying unit 12 and then conveyed into the scrap storage box 3 by the conveying belt 2, and the scraps collected by the scrap collecting hopper 11 can be conveyed into the scrap storage box 3 specially used for storing the scraps so as to facilitate subsequent treatments such as cake pressing, smelting recovery and the like. Specifically, a plurality of stopper strips 21 may be provided on the belt body of the conveyor belt 2 at intervals along the direction perpendicular to the transport direction of the conveyor belt 2, and the stopper strips 21 may abut against the scraps falling onto the conveyor belt, so that when the conveyor belt 2 climbs upward with the scraps, the scraps are not easy to slide down from the conveyor belt, thereby making the conveying stability of the conveyor belt 2 higher.
Fig. 3 is a top view of a waste chip discharging mechanism of a gantry machining center of the present application. Referring to fig. 1 and 3, a plurality of blocking cross bars 111 are arranged on the feed inlet of the scrap collecting receptacle 11 at equal intervals along the length direction of the feed inlet, and a scrap passing gap suitable for passing scraps is formed between two adjacent blocking cross bars 111, so that large-sized objects such as metal blocks, processing tools and the like can be blocked, and the situation that the scrap collecting receptacle 11 or the conveying unit 12 is damaged due to the fact that the large-sized objects fall into the scrap collecting receptacle 11 can be avoided.
Referring to fig. 1 and 3, the transporting unit 12 includes a shaftless screw 121 and a rotation motor 122, a waste guide groove 112 adapted to accommodate the shaftless screw 121 is formed in the waste collection bucket 11, a waste guide surface is formed on an inner wall of the waste collection bucket 11, one side of the waste guide surface is connected with a notch of the waste guide groove 112, and the other side of the waste guide surface extends upward and is inclined in a direction away from the waste guide groove 112 so that waste falling on the waste guide surface slides into the waste guide groove 112 along the waste guide surface, thereby enabling the waste in the waste collection bucket 11 to be collected into the waste guide groove 112 so that the transporting unit 12 transports the waste; the shaftless screw 121 is disposed in the waste guide groove 112, and the rotating motor 122 is in transmission connection with the shaftless screw 121 and is adapted to drive the shaftless screw 121 to rotate, so that the shaftless screw 121 can push the waste chips abutted to the waste outlet through the rotating shaftless screw 121, thereby realizing the transportation of the waste chips.
Fig. 4 is a schematic enlarged view of region B in fig. 3, in which the waste vent is shown. Specifically, referring to fig. 3 and 4, a baffle 114 is further provided in the scrap collecting receptacle 11, and scraps located in the scrap chute 112 can be contacted with the baffle 114, so that when a larger-sized scrap ball is present in the scrap chute 112, the scrap ball contacts the baffle 114 while traveling, thereby enabling the larger-sized scrap ball to be pinched off by the cooperation of the baffle 114 with the rotating shaftless screw 121; a waste through port 1141 is formed in the baffle plate 114 in the waste guide groove 112 so that the waste scattered over the baffle plate 114 can fall back into the waste guide groove 112 from the waste through port 1141.
Referring to fig. 2 and 4, in another embodiment provided by the present application, a plurality of trip bars 1211 are provided on the shaftless screw 121 at intervals, one end of the trip bar 1211 is connected to the shaftless screw 121, and the other end of the trip bar 1211 extends in a direction approaching the rotation axis of the shaftless screw 121 and is inclined in a direction approaching the waste outlet. With the above design, when some longer metal strips or wires in the scrap chute 112 are wound around each other to form a lump, the lump is inserted by the trip rod 1211 while traveling, so that the lump can be torn apart by the trip rod 1211 in cooperation with the rotating shaftless screw 121, thereby enabling the subsequent sorting and recycling of the scraps.
Fig. 5 is a schematic cross-sectional view of another embodiment of a waste discharging mechanism of a gantry machining center of the present application, taken along the direction B-B in fig. 3 (only one waste collection hopper is shown). Referring to fig. 2 and 5, a waste chip discharging mechanism of a gantry machining center further includes a controller (not shown in the drawings), the waste chip collecting hopper 11 includes a waste guide plate 113 and a vibration device 115, a waste guide surface is formed on one side plate surface of the waste guide plate 113, and the vibration device 115 is provided on the other side plate surface of the waste guide plate 113, and the vibration device 115 may be an ultrasonic oscillator so that the vibration device 115 can vibrate together with the waste guide plate 113 when being opened; the vibration device 115 is electrically connected to a controller configured to intermittently control the opening of the vibration device 115 so as to be able to shake the waste adhered to the waste guide plate 113 into the waste guide groove 112 when the vibration device 115 is turned off, thereby being able to avoid adhesion of more waste to the waste guide plate 113.
Fig. 6 is a schematic cross-sectional view of a waste bin of the waste discharging mechanism of the gantry machining center of the present application taken along its own axis. Referring to fig. 6, a scrap storage chamber adapted to store scraps is formed inside a scrap storage bin, and a filter screen 31 is provided in the scrap storage bin, and the filter screen 31 may be a metal filter screen 31 (e.g., an iron screen) so that the filter screen 31 is not easily damaged by the metal scraps; the strainer 31 divides the waste storage chamber up and down into a waste storage chamber 32 and a liquid storage chamber 33, and an opening to the waste storage chamber 32 is formed at the top of the chip storage tank. Through the design, after the metal scraps enter the waste storage chamber 32, the cutting fluid mixed in the metal scraps can drop into the liquid storage chamber 33 through the filter screen 31 under the action of gravity, so that the metal scraps and the cutting fluid can be separately collected, and the subsequent recovery treatment is facilitated.
The application relates to a working principle of a waste chip discharging mechanism of a gantry machining center, which is specifically as follows:
The waste collection and transportation device comprises a collection and transportation assembly 1, a conveyor belt 2 and a waste storage box 3, wherein the collection and transportation assembly 1 comprises a pair of waste collection hoppers 11 and a transportation unit 12, each of two sides of a processing area of a gantry processing center is provided with one waste collection hopper 11, a waste inlet and a waste outlet are formed in each waste collection hopper 11, and waste generated in the processing area can fall into the waste collection hoppers 11 through the waste inlet so as to collect waste through the waste collection hoppers 11, so that automatic collection of the waste can be realized; the transporting unit 12 is arranged in the scrap collecting bin 11 and is suitable for transporting the scraps in the scrap collecting bin 11 to the positions of the waste outlets, and the driving belt passes below the two waste outlets and is suitable for transporting the scraps discharged from the positions of the waste outlets to the waste storage box 3 so as to facilitate subsequent treatments of pressing cakes, smelting recovery and the like on the scraps.
It should be noted that the above embodiments are all preferred embodiments of the present application, and the scope of the present application is not limited thereby: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (8)

1. Waste chip discharging mechanism of gantry machining center, characterized by comprising: the waste collection and transportation device comprises a collection and transportation assembly, wherein the collection and transportation assembly comprises a pair of waste collection hoppers and transportation units, one waste collection hopper is arranged on each of two sides of a processing area of a gantry processing center, a waste inlet and a waste outlet are formed in each waste collection hopper, waste generated in the processing area can pass through each waste inlet and fall into each waste collection hopper, the transportation units are arranged in each waste collection hopper and are suitable for transporting waste in each waste collection hopper to each waste outlet, and the transportation units pass through the bottoms of the two waste outlets and are suitable for transporting waste discharged from the waste outlet to the waste storage box.
2. The gantry machining center waste chip discharging mechanism according to claim 1, wherein: a plurality of object blocking cross bars are arranged on the waste inlet of the waste collection hopper at equal intervals along the length direction of the waste collection hopper, and a chip passing gap suitable for passing waste is formed between two adjacent object blocking cross bars.
3. The gantry machining center waste chip discharging mechanism according to claim 2, wherein: the conveying unit comprises a shaftless spiral body and a rotating motor, a waste guide groove suitable for accommodating the shaftless spiral body is formed in the waste collection hopper, a waste guide surface is formed on the inner wall of the waste collection hopper, one side of the waste guide surface is connected with a notch of the waste guide groove, and the other side of the waste guide surface extends upwards and is inclined towards a direction away from the waste guide groove;
The shaftless spiral body is arranged in the waste guide groove, and the rotating motor is in transmission connection with the shaftless spiral body and is suitable for driving the shaftless spiral body to rotate.
4. A gantry machining center waste disposal mechanism according to claim 3, wherein: the waste collection hopper is also provided with a baffle plate, the baffle plate can be contacted with waste in the waste guide groove, and a waste through opening leading to the waste guide groove is formed in the baffle plate.
5. A gantry machining center waste disposal mechanism according to claim 3, wherein: the waste disposal device is characterized in that a plurality of waste disposal rods are arranged on the shaftless spiral body at intervals, one end of each waste disposal rod is connected with the shaftless spiral body, and the other end of each waste disposal rod extends towards the direction close to the rotating shaft of the shaftless spiral body and inclines towards the direction close to the waste outlet.
6. A gantry machining center waste disposal mechanism according to claim 3, wherein: the waste collection hopper comprises a waste guide plate and a vibrating device, wherein the waste guide surface is formed on one side plate surface of the waste guide plate, the vibrating device is arranged on the other side plate surface of the waste guide plate, the vibrating device is electrically connected with the controller, and the controller is configured to intermittently control the opening of the vibrating device.
7. The gantry machining center waste chip discharging mechanism according to claim 1, wherein: a plurality of stop strips are arranged on the belt body of the conveyor belt at intervals along the direction perpendicular to the conveying direction of the conveyor belt.
8. The gantry machining center waste chip discharging mechanism according to claim 1, wherein: the inside of depositing the bits case is formed with the useless chamber that deposits that is suitable for storing the sweeps, it is equipped with the filter screen to deposit in the bits case, the filter screen will deposit useless chamber upper and lower partition is deposited useless room and is deposited the liquid room, it is formed with the opening that leads to deposit useless room to deposit the top of bits case.
CN202322882153.0U 2023-10-25 2023-10-25 Waste chip discharging mechanism of gantry machining center Active CN221135122U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322882153.0U CN221135122U (en) 2023-10-25 2023-10-25 Waste chip discharging mechanism of gantry machining center

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322882153.0U CN221135122U (en) 2023-10-25 2023-10-25 Waste chip discharging mechanism of gantry machining center

Publications (1)

Publication Number Publication Date
CN221135122U true CN221135122U (en) 2024-06-14

Family

ID=91384255

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322882153.0U Active CN221135122U (en) 2023-10-25 2023-10-25 Waste chip discharging mechanism of gantry machining center

Country Status (1)

Country Link
CN (1) CN221135122U (en)

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