CN221133909U - Automatic forging device of aluminum alloy - Google Patents
Automatic forging device of aluminum alloy Download PDFInfo
- Publication number
- CN221133909U CN221133909U CN202323056799.XU CN202323056799U CN221133909U CN 221133909 U CN221133909 U CN 221133909U CN 202323056799 U CN202323056799 U CN 202323056799U CN 221133909 U CN221133909 U CN 221133909U
- Authority
- CN
- China
- Prior art keywords
- forging
- robot
- aluminum alloy
- machine
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005242 forging Methods 0.000 title claims abstract description 152
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 64
- 238000010080 roll forging Methods 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Landscapes
- Forging (AREA)
Abstract
The utility model relates to the technical field of forging, in particular to an automatic aluminum alloy forging device, which comprises a forging table, wherein a heating furnace is arranged on the forging table, a feeding mechanism is arranged on the forging table, the feeding mechanism is used for conveying materials taken out from the heating furnace, a middle rotary table is arranged on the forging table, a roll forging machine and a hot die forging host are arranged on the forging table, a material receiving mechanism is arranged on the forging table, the material receiving mechanism is used for conveying the materials on the middle rotary table or the roll forging machine into the hot die forging host, and a material taking mechanism is arranged on the forging table and is used for taking out forged products; in conclusion, the automatic aluminum alloy forging device automatically completes the forging production flow through transmission among signals, does not need manual treatment, achieves the purpose of full-automatic production, reduces labor intensity and labor cost, improves production efficiency, and improves consistency and stability of products by utilizing mechanical automatic production.
Description
Technical Field
The utility model relates to the technical field of forging, in particular to an automatic aluminum alloy forging device.
Background
Forging refers to a processing method for obtaining a forging with a certain geometric dimension, shape and quality by plastically deforming a blank under the action of forging equipment and tools, and during aluminum alloy forging, a series of forging procedures are generally completed under the cooperation of manual operation and equipment, so that a forged product is completed.
In the prior patent 202110441711.2, a forging method of an automobile aluminum alloy hub is disclosed, comprising the following steps: heating the blank, and heating the blank to a preset forging temperature; placing the heated blank in a first forging station of a lower die assembly, aligning an upper die with a lower die of the first forging station and descending, wherein the upper die, a half die ring and the lower die are mutually matched to realize a first forging process of the blank, and a first forging forming hub is obtained; the lower die assembly moves the second forging station below the upper die, the upper die and the half die ring move downwards and are matched with the lower die, and a second forging process is carried out on the first forging hub to obtain a second forging hub; can be comparatively simple carry out forging and pressing production to wheel hub through the cooperation of each part, can take out wheel hub from the mould automatically after the forging and pressing is accomplished to can be comparatively convenient carry out processing to wheel hub.
In the structure, the hub can be automatically taken out from the die, but the matching of workers is needed in the forging step, the purpose of full-automatic production is not realized, the labor intensity and the labor cost are increased, the forging production efficiency is reduced, and the consistency and the stability of products are reduced.
Disclosure of utility model
In view of the above, the utility model aims to provide an automatic aluminum alloy forging device, which aims to solve the problems that when aluminum alloy is forged, the purpose of full-automatic forging is not completely realized, the labor intensity and the labor cost are increased, the forging production efficiency is reduced, and the consistency and the stability of products are reduced.
According to the automatic aluminum alloy forging device, the heating furnace is arranged on the forging table, the feeding mechanism is arranged on the forging table and used for conveying materials taken out of the heating furnace, the middle rotary table is arranged on the forging table, the roll forging machine and the hot die forging host are arranged on the forging table, the material receiving mechanism is arranged on the forging table and used for conveying the materials on the middle rotary table or the roll forging machine into the hot die forging host, the material taking mechanism is arranged on the forging table and used for taking out forged products, and the ink jet mechanism is arranged on the forging table and used for carrying out ink jet treatment on the forged products.
Preferably, the feeding mechanism comprises a first robot arranged on the forging table, and a first clamping arm used for clamping materials in the heating furnace is arranged at the output end of the first robot.
Preferably, the receiving mechanism comprises a second robot arranged on the forging table, and a second clamping arm for receiving materials on the transfer table or the roll forging machine is arranged at the output end of the second robot.
Preferably, the material taking mechanism comprises a third robot arranged on the forging table, and a third clamping arm for taking out the final forging product in the hot die forging host is arranged at the output end of the third robot.
Preferably, the ink-jet mechanism comprises a fourth robot arranged on the forging table, wherein a spray head for spraying the release agent is arranged at the output end of the fourth robot, and the spray head is controlled by a system of the fourth robot.
The utility model has the beneficial effects that: when the aluminum alloy is forged, conveying the material taken out of the heating furnace by utilizing a feeding mechanism, and placing the material on a roll forging machine or a middle rotary table, wherein the material is placed in the roll forging machine when a roll forging product is required to be produced; when the roll forging product is not needed, directly placing the taken out material on a transfer table; receiving materials from an outlet of the roll forging machine or a middle rotary table by utilizing a material receiving mechanism, placing the materials into a pre-forging die cavity of a hot die forging host machine, and sending a forging request signal; the material taking mechanism receives the pre-forging completion signal, the material taking mechanism takes out the pre-forging product from the main machine, the material taking mechanism is placed into a final forging die cavity to send out a forging request signal, the material taking mechanism further receives the final forging completion signal, the material taking mechanism takes out the final forging product from the main machine, and the material taking mechanism sends out an inkjet request signal; after receiving the ink-jet request signal, the ink-jet mechanism enters a main machine, and ink is jetted to the pre-forging and final-forging, namely a release agent, and after the ink-jet mechanism is jetted, the material receiving mechanism is allowed to continuously feed materials to a pre-forging station of the hot die forging main machine; in conclusion, the automatic aluminum alloy forging device automatically completes the forging production flow through transmission among signals, does not need manual treatment, achieves the purpose of full-automatic production, reduces labor intensity and labor cost, improves production efficiency, and improves consistency and stability of products by utilizing mechanical automatic production.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the utility model and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Marked in the figure as: 1. a forging stage; 2. a heating furnace; 3. a feeding mechanism; 301. a first robot; 302. a first clamp arm; 4. a transfer table; 5. a roll forging machine; 6. a hot die forging main machine; 7. a receiving mechanism; 701. a second robot; 702. a second clamp arm; 8. a material taking mechanism; 801. a third robot; 802. a third clamp arm; 9. an ink jet mechanism; 901. a fourth robot; 902. a spray head.
Detailed Description
The present utility model will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present utility model more apparent.
As shown in fig. 1, an automatic aluminum alloy forging device comprises a forging table 1, wherein a heating furnace 2 is arranged on the forging table 1, a feeding mechanism 3 is arranged on the forging table 1, a material taken out from the heating furnace 2 is conveyed by the feeding mechanism 3, a middle rotary table 4 is arranged on the forging table 1, a roll forging machine 5 and a hot die forging host machine 6 are arranged on the forging table 1, a material receiving mechanism 7 is arranged on the forging table 1, the material on the middle rotary table 4 or the roll forging machine 5 is conveyed into the hot die forging host machine 6 by the material receiving mechanism 7, the material receiving mechanism 7 is arranged between the hot die forging host machine 6 and the roll forging machine 5, the middle rotary table 4 is arranged between the feeding mechanism 3 and the material receiving mechanism 7, a material taking mechanism 8 is arranged on the forging table 1, the material taking mechanism 8 is used for taking out a product which is forged, an ink jet mechanism 9 is arranged on the forging table 1, and the ink jet mechanism 9 carries out ink jet treatment on the forged product.
Working principle: when the aluminum alloy is forged, the material taken out of the heating furnace 2 is conveyed by the feeding mechanism 3 and put on the roll forging machine 5 or the intermediate turntable 4, wherein the material is put into the roll forging machine 5 when a roll forging product is required to be produced; when the roll forging product is not needed, directly placing the taken out material on the transfer table 4; receiving materials from an outlet of the roll forging machine 5 or the middle rotary table 4 by utilizing a material receiving mechanism 7, placing the materials into a pre-forging die cavity of a hot die forging host machine 6, and sending a forging request signal; the material taking mechanism 8 receives the finish signal of the pre-forging, takes out the pre-forging product from the main machine, puts into the final forging die cavity, sends out the forging request signal, and the material taking mechanism 8 further receives the finish signal of the final forging, takes out the final forging product from the main machine, and sends out the ink-jet request signal; after receiving the ink-jet request signal, the ink-jet mechanism 9 enters a host machine, and ink is jetted to the pre-forging and final-forging, namely a release agent, and after the ink-jet is finished, the material receiving mechanism 7 is allowed to continuously feed materials to a pre-forging station of the hot-die forging host machine 6; in conclusion, the automatic aluminum alloy forging device automatically completes the forging production flow through transmission among signals, does not need manual treatment, achieves the purpose of full-automatic production, reduces labor intensity and labor cost, improves production efficiency, and improves consistency and stability of products by utilizing mechanical automatic production.
As shown in fig. 1, an automatic aluminum alloy forging device, a feeding mechanism 3 comprises a first robot 301 installed on a forging table 1, wherein the first robot 301 is in the prior art, a first clamping arm 302 for clamping materials in a heating furnace 2 is arranged at the output end of the first robot 301, and the first clamping arm 302 can be replaced according to requirements.
Working principle: when the device is used, the first robot 301 receives a signal, forces the first clamping arm 302 to extend into the heating furnace 2 for taking materials, and conveys the materials to the transfer table 4 or the roll forging machine 5, and when a roll forging product is required to be produced, the materials are placed into the roll forging machine 5; when the roll forging product is not needed, directly placing the taken out material on the transfer table 4; the setting of feeding mechanism 3 is convenient for take out the material in the heating furnace 2 to in carrying transfer table 4 or roll forging machine 5, realize automatic material feeding's purpose, improve automated production, improve the efficiency of production.
As shown in fig. 1, an automatic aluminum alloy forging device, a receiving mechanism 7 comprises a second robot 701 installed on a forging table 1, the second robot 701 is in the prior art, the output end of the second robot 701 is provided with a second clamping arm 702 for receiving materials on a transfer table 4 or a roll forging machine 5, and the second clamping arm 702 can be replaced according to requirements.
As shown in fig. 1, an automatic aluminum alloy forging device, a material taking mechanism 8 comprises a third robot 801 installed on a forging table 1, the third robot 801 is in the prior art, a third clamping arm 802 for taking out a final forging product in a hot die forging host 6 is arranged at an output end of the third robot 801, the third clamping arm 802 can be replaced according to requirements, and the first clamping arm 302, the second clamping arm 702 and the third clamping arm 802 can be identical.
Working principle: when the device is used, the second robot 701 receives a signal, forces the second clamping arm 702 to receive materials from the outlet of the middle rotary table 4 or the roll forging machine 5, puts the materials into a pre-forging die cavity of the hot-forging main machine 6, sends out a forging request signal, performs pre-forging, and after the pre-forging is completed, the third clamping arm 802 enters the hot-forging main machine 6 to take out a pre-forging product, puts the pre-forging product into a final-forging die cavity to perform final-forging, and after the pre-forging is completed, the third clamping arm 802 enters the hot-forging main machine 6 to take out the final-forging product, and sends out an ink-jet request signal; the setting of receiving mechanism 7 is convenient for receive the material from the export of revolving stage 4 or roll forging machine 5, realizes automatic receiving pay-off action, cooperates between being convenient for machinery with the cooperation of extracting mechanism 8, and extracting mechanism 8's setting is convenient for carry out pre-forging and finish forge forging, realizes automatic forging's purpose, improves automated production, improves the efficiency of production.
As shown in fig. 1, an automatic aluminum alloy forging apparatus, an ink-jet mechanism 9 comprises a fourth robot 901 mounted on a forging stage 1, the fourth robot 901 is in the prior art, a spray head 902 for spraying a release agent is provided at an output end of the fourth robot 901, and the spray head 902 is controlled by a system of the fourth robot 901.
Working principle: when the automatic ink-jet machine is used, the fourth robot 901 receives signals and enters the main machine, so that the spray head 902 sprays ink for pre-forging and final-forging, namely, sprays a release agent, after the spray is finished, the second robot 701 is allowed to continuously feed the hot-forging main machine 6 to a pre-forging station, the working efficiency is improved, the ink-jet mechanism 9 is arranged to facilitate the ink-jet for pre-forging and final-forging, the purpose of automatic ink-jet is realized, the automatic production is improved, and the production efficiency is improved.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of the utility model (including the claims) is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the utility model, the steps may be implemented in any order and there are many other variations of the different aspects of the utility model as described above, which are not provided in detail for the sake of brevity.
The present utility model is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present utility model should be included in the scope of the present utility model.
Claims (5)
1. The utility model provides an automatic forging device of aluminum alloy, its characterized in that, including forging platform (1), be provided with heating furnace (2) on forging platform (1), be provided with feeding mechanism (3) on forging platform (1), feeding mechanism (3) carry follow the material of taking out in heating furnace (2), be provided with on forging platform (1) and go up revolving stage (4), be provided with roll forging machine (5) and hot die forging host computer (6) on forging platform (1), be provided with on forging platform (1) and connect material mechanism (7), connect material mechanism (7) will go up revolving stage (4) or material on roll forging machine (5) is sent into hot die forging host computer (6), be provided with on forging platform (1) extracting mechanism (8), extracting mechanism (8) are used for taking out the product of accomplishing the forging, be provided with on forging platform (1) inkjet mechanism (9), inkjet mechanism (9) carry out the inkjet to forge the product and handle.
2. An automated aluminum alloy forging apparatus as recited in claim 1, wherein the feed mechanism (3) comprises a first robot (301) mounted on the forging stage (1), and an output end of the first robot (301) is provided with a first clamping arm (302) for clamping the material in the heating furnace (2).
3. An automated forging apparatus for aluminium alloys according to claim 2, wherein the receiving means (7) comprises a second robot (701) mounted on the forging table (1), the output end of the second robot (701) being provided with a second gripper arm (702) for receiving material on the transfer table (4) or the roll forging machine (5).
4. An automated forging apparatus for aluminum alloy according to claim 3, wherein said extracting mechanism (8) comprises a third robot (801) mounted on said forging stage (1), an output end of said third robot (801) being provided with a third clamp arm (802) for extracting a final forged product in said hot die forging main machine (6).
5. An automated forging apparatus for aluminum alloy according to claim 4, wherein the ink-jet mechanism (9) comprises a fourth robot (901) mounted on the forging stage (1), an output end of the fourth robot (901) being provided with a spray head (902) for spraying a release agent, the spray head (902) being controlled by a system of the fourth robot (901).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323056799.XU CN221133909U (en) | 2023-11-13 | 2023-11-13 | Automatic forging device of aluminum alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323056799.XU CN221133909U (en) | 2023-11-13 | 2023-11-13 | Automatic forging device of aluminum alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221133909U true CN221133909U (en) | 2024-06-14 |
Family
ID=91417583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323056799.XU Active CN221133909U (en) | 2023-11-13 | 2023-11-13 | Automatic forging device of aluminum alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221133909U (en) |
-
2023
- 2023-11-13 CN CN202323056799.XU patent/CN221133909U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207043145U (en) | A kind of automatic charging continuous punching equipment for power battery case | |
| CN102319846A (en) | Method for forming precision forging billet of output spline shaft of automobile automatic transmission | |
| CN111745101B (en) | Cake forging rounding forming forging method | |
| CN111151696B (en) | Forging method of frustum-shaped flange forging | |
| CN111531097A (en) | Forging method for eliminating wall thickness unevenness defect of cylinder type forging | |
| CN103111571A (en) | Double-station hydraulic die forging machining system and machining process | |
| CN114985671A (en) | Forging method of medium and large bearing ring | |
| CN221133909U (en) | Automatic forging device of aluminum alloy | |
| CN112475163B (en) | Full-automatic caterpillar track section forging process adopting multi-station die | |
| CN114367624A (en) | Automatic multi-station forging production line for sector gear shaft | |
| CN114749593A (en) | Full-automatic step-by-step tightening chuck forging and pressing mechanical device | |
| CN214263735U (en) | Multi-station workbench of rod-shaped forging part forging press | |
| CN107876675A (en) | A kind of flanged ball valve manufacture method | |
| CN107931724A (en) | Aluminum bar peeling machine is into rod assembly | |
| CN101502862B (en) | Method for processing straight-shaped vertical tube of motorcycle | |
| CN207289441U (en) | Full-automatic half finish forge production line for mass production | |
| CN215392272U (en) | Precision forging device for automobile hub bearing | |
| CN215697663U (en) | Bearing ring production equipment using manipulator to move materials | |
| CN114102053A (en) | Method and system for machining rolled rear end of plate spring | |
| CN205496429U (en) | Valve lifter rammer base automatic feeding | |
| CN109773102B (en) | Automatic screw press and forging method thereof | |
| CN113523117A (en) | Copper bar hot forging and hot stamping rapid processing device and method | |
| CN116329442A (en) | High-temperature alloy large-sized special-shaped ring forging forming method | |
| CN114082875A (en) | Multi-station die forging production line and using method thereof | |
| CN208067239U (en) | A kind of automobile tire box spanner production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |