CN221111810U - Hanging rail type inspection robot and rail connection system - Google Patents
Hanging rail type inspection robot and rail connection system Download PDFInfo
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- CN221111810U CN221111810U CN202323074007.1U CN202323074007U CN221111810U CN 221111810 U CN221111810 U CN 221111810U CN 202323074007 U CN202323074007 U CN 202323074007U CN 221111810 U CN221111810 U CN 221111810U
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- rail
- cleaning
- sliding seat
- inspection robot
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- 238000007689 inspection Methods 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 abstract description 10
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of hanging rail equipment, and particularly discloses a hanging rail type inspection robot and rail connecting system. When the U-shaped sliding seat moves left and right along the sliding rail through the travelling wheel mechanism, the cleaning wheel structures arranged at the two ends of the U-shaped sliding seat also move together, and dust on the sliding rail can be removed through the cleaning wheel structures, so that the travelling wheel mechanism is guaranteed to normally pass through, and the service life of the inspection robot and the track connection system is prolonged.
Description
Technical Field
The utility model relates to the technical field of hanging rail equipment, in particular to a hanging rail type inspection robot and rail connection system.
Background
The chemical pipeline plays an important role in the transportation process of chemical operation, and the loss caused by the sudden accident is immeasurable due to the characteristics of long mileage, long and narrow space, strong sealing performance, multiple structures, inconvenient communication and the like of the chemical pipeline system. Therefore, the method is very important for the work of inspection, maintenance, installation, overhaul and the like of the chemical pipeline system. The existing hanging rail type inspection robot generally adopts a hanging rail walking mode, is applied to maintenance operation of a chemical pipeline system, and can accurately inspect the working state of the pipeline.
The lifting rail type robot mainly comprises a control machine body, wherein a lifting rail trolley is arranged at the upper end of the control machine body, a mechanical arm is arranged at the lower end of the control machine body and used for executing the work of inspection, maintenance, installation, overhaul and the like, the lifting rail trolley can move along the lifting rail, and the robot is quickly transferred through a rail connection system. But when the factory building that polluted environment is great works, can accumulate the dust on the hanger rail, when the hanger rail slides along the hanger rail, the dust on the hanger rail can then influence the cooperation between track wheel and the hanger rail in the hanger rail, aggravates the wearing and tearing between track wheel and the hanger rail then, influences the life of inspection robot and track system.
Disclosure of utility model
Aiming at the problems, the utility model provides a hanging rail type inspection robot and rail connection system, which is used for solving the defect that when the existing hanging rail type inspection robot works in a factory building with a large pollution environment, dust on a hanging rail can influence the cooperation between a rail wheel and a hanging rail in a hanging cabinet trolley, so that the abrasion between the rail wheel and the hanging rail is aggravated.
In order to achieve the purpose of the utility model, the utility model is realized by the following technical scheme: the lifting rail type inspection robot comprises a control machine, wherein a manipulator is arranged at the lower end of the control machine, a U-shaped sliding seat is arranged at the upper end of the control machine, and the U-shaped sliding seat is fixedly connected with the control machine;
The inner side of the U-shaped sliding seat is provided with a travelling wheel mechanism, the outer side of the U-shaped sliding seat is provided with a driving device for controlling the travelling wheel mechanism to act, and the driving device is movably connected with the travelling wheel mechanism;
the front and back of the U-shaped sliding seat are respectively provided with a detachable support, the detachable supports are detachably connected with the U-shaped sliding seat, two ends of the U-shaped sliding seat are respectively provided with a pair of cleaning wheel structures, the cleaning wheel structures are detachably connected with the detachable supports, and the two pairs of cleaning wheel structures are respectively arranged on two sides of the travelling wheel mechanism.
The further improvement is that: the travelling wheel mechanism comprises a pair of first rail wheels which are arranged side by side and a pair of second rail wheels which are arranged side by side, the first rail wheels are rotationally connected with the inner side wall of the U-shaped sliding seat, and the second rail wheels are rotationally connected with the inner side wall of the U-shaped sliding seat.
The further improvement is that: the driving device comprises a transmission gear sleeved on the outer sides of one of the first rail wheels and one of the second rail wheels, the two transmission gears are fixedly connected with the first rail wheels and the second rail wheels respectively, a motor gear is arranged between the two transmission gears, the motor gear is meshed with the two transmission gears, and the motor gear is fixedly connected with the output end of a walking motor arranged on the outer side of the U-shaped sliding seat.
The further improvement is that: the detachable support comprises clamping plates and fixing seats, the fixing seats are fixedly connected to two sides of the U-shaped sliding seat, one ends of the clamping plates are inserted into the fixing seats, first assembly bolts are assembled on the outer sides of the fixing seats, and the first assembly bolts penetrate through the fixing seats and are connected with bolt holes in the outer sides of the clamping plates in a threaded mode.
The further improvement is that: the cleaning wheel structure comprises an L-shaped support, a cleaning motor and a cleaning disc are installed at one end of the L-shaped support, the installation end of the cleaning motor is fixedly connected to the upper end face of the L-shaped support, the cleaning disc is installed on the lower end face of the L-shaped support, and the output end of the cleaning motor is fixedly connected with the upper end of the cleaning disc.
The further improvement is that: the other end of the L-shaped bracket is inserted into an assembly groove formed in one end, far away from the fixed seat, of the clamping plate, a second assembly bolt is assembled on the outer side of the clamping plate, and the second assembly bolt penetrates through the clamping plate to be in threaded connection with a bolt hole formed in the outer side of the L-shaped bracket.
The rail connection system comprises a lifting rail type inspection robot and further comprises a sliding rail, wherein the sliding rail penetrates through the center of the U-shaped sliding seat, and the sliding rail is in sliding connection with the first rail wheel and the second rail wheel.
The beneficial effects of the utility model are as follows: when the U-shaped sliding seat moves left and right along the sliding rail through the travelling wheel mechanism, the cleaning wheel structures arranged at the two ends of the U-shaped sliding seat also move together, and dust on the sliding rail can be removed through the cleaning wheel structures, so that the travelling wheel mechanism is guaranteed to normally pass through, and the service life of the inspection robot and the track connection system is prolonged.
Drawings
Fig. 1 is a structural diagram of a control machine in the present utility model.
Fig. 2 is a structural view of a robot arm according to the present utility model.
Fig. 3 is a structural view of a U-shaped slider in the present utility model.
Fig. 4 is a structural view of the clamping plate of the present utility model.
Wherein: 1. a control machine; 2. a U-shaped slide; 3. a manipulator; 4. a cleaning wheel structure; 41. an L-shaped bracket; 42. a cleaning motor; 43. a cleaning plate; 5. a detachable support; 51. clamping plates are arranged; 52. a fixing seat; 53. a first fitting pin; 54. an assembly groove; 55. a second fitting pin; 6. a first rail wheel; 7. a second rail wheel; 8. a motor gear; 9. a transmission gear; 10. a walking motor; 11. a slide rail.
Detailed Description
The present utility model will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the utility model and are not to be construed as limiting the scope of the utility model.
According to the figures 1, 2, 3 and 4, the embodiment provides a lifting rail type inspection robot, which comprises a control machine 1, wherein a manipulator 3 is arranged at the lower end of the control machine 1, a U-shaped sliding seat 2 is arranged at the upper end of the control machine 1, and the U-shaped sliding seat 2 is fixedly connected with the control machine 1;
The inner side of the U-shaped sliding seat 2 is provided with a travelling wheel mechanism, the outer side of the U-shaped sliding seat 2 is provided with a driving device for controlling the travelling wheel mechanism to act, and the driving device is movably connected with the travelling wheel mechanism; the control machine 1 is assembled on a sliding rail 11 of a rail connection system through a U-shaped sliding seat 2, and a driving device provides power for running of travelling wheels, so that the U-shaped sliding seat 2 can slide along the sliding rail 11.
When the factory building with a large polluted environment works, dust can be accumulated on the sliding rail 11, and when the U-shaped sliding seat 2 slides along the sliding rail 11, the dust can influence the cooperation of the travelling wheel mechanism and the sliding rail 11, so that the abrasion between the travelling wheel mechanism and the sliding rail 11 is aggravated. Based on this: the front and back of the U-shaped sliding seat 2 are respectively provided with a detachable support 5, the detachable supports 5 are detachably connected with the U-shaped sliding seat 2, two ends of the U-shaped sliding seat 2 are respectively provided with a pair of cleaning wheel structures 4, the cleaning wheel structures 4 are detachably connected with the detachable supports 5, and the two pairs of cleaning wheel structures 4 are respectively arranged on two sides of the travelling wheel mechanism. When U type slide 2 moves about along slide rail 11 through walking wheel mechanism, install and also can together remove at the cleaning wheel structure 4 at U type slide 2 both ends, cleaning wheel structure 4 can clear away the dust on slide rail 11 in the removal, guarantees walking wheel mechanism and normally passes through, improves inspection robot and track connected system life, cleaning wheel structure 4 can dismantle with U type slide 2 through dismantling the support and be connected, makes things convenient for the staff to change cleaning wheel structure 4.
Regarding the road wheel mechanism: the travelling wheel mechanism comprises a pair of first rail wheels 6 which are arranged side by side and a pair of second rail wheels 7 which are arranged side by side, the first rail wheels 6 are rotationally connected with the inner side walls of the U-shaped sliding seat 2, and the second rail wheels 7 are rotationally connected with the inner side walls of the U-shaped sliding seat 2.
Regarding the driving device: the driving device comprises a transmission gear 9 sleeved on the outer sides of one of the first rail wheels 6 and one of the second rail wheels 7, the two transmission gears 9 are fixedly connected with the first rail wheels 6 and the second rail wheels 7 respectively, a motor gear 8 is arranged between the two transmission gears 9, the motor gear 8 is meshed with the two transmission gears 9, and the motor gear 8 is fixedly connected with the output end of a walking motor 10 arranged on the outer side of the U-shaped sliding seat 2. Two first rail wheels 6 set up in the both sides of slide rail 11 side by side, and two second rail wheels 7 also set up in the both sides of slide rail 11 side by side, and first rail wheel 6 and second rail wheel 7 and the track groove sliding fit in slide rail 11 both sides, when walking motor 10 drove motor gear 8 and rotated, motor gear 8 can mesh with two drive gear 9, drives two drive gear 9 and rotates towards same direction, and drive gear 9 is when rotating, and first rail wheel 6 and second rail wheel 7 also can rotate together, realizes the walking of U type slide 2 on slide rail 11 then.
One end of the detachable support 5 is fixed with the manipulator 3, the other end of the detachable support 5 is fixed with the cleaning wheel structure 4, the fixing mode is detachable connection, specifically, the detachable support 5 comprises a clamping plate 51 and a fixing seat 52, the fixing seat 52 is fixedly connected to two sides of the U-shaped sliding seat 2, one end of the clamping plate 51 is inserted into the fixing seat 52, a first assembling bolt 53 is assembled on the outer side of the fixing seat 52, and the first assembling bolt 53 penetrates through the fixing seat 52 and is in threaded connection with a bolt hole formed in the outer side of the clamping plate 51. The fixing seat 52 is welded and fixed with the U-shaped sliding seat 2, the clamping plate 51 is fixed with the fixing seat 52 in a bolt connection mode, and when the clamping plate 51 is taken down, the first assembling bolt 53 on the outer side of the fixing seat 52 is screwed out.
Regarding the cleaning wheel structure 4: the cleaning wheel structure 4 comprises an L-shaped support 41, a cleaning motor 42 and a cleaning disc 43 are installed at one end of the L-shaped support 41, the installation end of the cleaning motor 42 is fixedly connected to the upper end face of the L-shaped support 41, the cleaning disc 43 is installed on the lower end face of the L-shaped support 41, and the output end of the cleaning motor 42 is fixedly connected with the upper end of the cleaning disc 43. The cleaning motor 42 drives the cleaning disc 43 to rotate, and the cleaning disc 43 cleans dust in the track groove of the slide rail 11 during rotation.
More specifically, the other end of the L-shaped bracket 41 is inserted into an assembly groove 54 formed in the end of the clamping plate 51 remote from the fixing base 52, and a second assembly bolt 55 is mounted on the outer side of the clamping plate 51, and the second assembly bolt 55 passes through the clamping plate 51 to be in threaded connection with a bolt hole formed on the outer side of the L-shaped bracket 41. The L-shaped bracket 41 is fixed to the clamp plate 51 by bolting, and when the L-shaped bracket 41 is removed and the cleaning motor 42 and the cleaning disk 43 are replaced and maintained, the second fitting pin 55 on the outer side of the clamp plate 51 is screwed out.
The rail connection system comprises a lifting rail type inspection robot and further comprises a sliding rail 11, wherein the sliding rail 11 penetrates through the center of the U-shaped sliding seat 2, and the sliding rail 11 is in sliding connection with the first rail wheel 6 and the second rail wheel 7.
Working principle: the control machine 1 is assembled on the slide rail 11 of the track connection system through the U-shaped slide seat 2, the driving device provides power for running of the travelling wheels, the U-shaped slide seat 2 can slide along the slide rail 11, when the U-shaped slide seat 2 moves left and right along the slide rail 11 through the travelling wheel mechanism, the cleaning wheel structures 4 arranged at two ends of the U-shaped slide seat 2 can also move together, the cleaning wheel structures 4 can remove dust on the slide rail 11 in the moving process, the travelling wheel mechanism is guaranteed to normally pass through, and the service life of the inspection robot and the track connection system is prolonged.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a robot is patrolled and examined to hanging rail formula, includes control machine (1), control machine (1) lower extreme is equipped with manipulator (3), control machine (1) upper end is equipped with U type slide (2), U type slide (2) with control machine (1) fixed connection, its characterized in that:
A travelling wheel mechanism is arranged on the inner side of the U-shaped sliding seat (2), a driving device for controlling the travelling wheel mechanism to act is arranged on the outer side of the U-shaped sliding seat (2), and the driving device is movably connected with the travelling wheel mechanism;
the utility model discloses a cleaning device for a road wheel mechanism, including U type slide (2), cleaning wheel structure (4), movable support (5) are all equipped with on the front and the back of U type slide (2), movable support (5) with U type slide (2) can dismantle and be connected, U type slide (2) both ends respectively are equipped with a pair of cleaning wheel structure (4), cleaning wheel structure (4) with movable support (5) can dismantle and be connected, two pairs cleaning wheel structure (4) are arranged in respectively the both sides of walking wheel mechanism.
2. The lifting rail type inspection robot according to claim 1, wherein: the walking wheel mechanism comprises a pair of first track wheels (6) which are arranged side by side and a pair of second track wheels (7) which are arranged side by side, wherein the first track wheels (6) are rotationally connected with the inner side walls of the U-shaped sliding seat (2), and the second track wheels (7) are rotationally connected with the inner side walls of the U-shaped sliding seat (2).
3. The lifting rail type inspection robot according to claim 2, wherein: the driving device comprises a transmission gear (9) sleeved on the outer sides of one of the first rail wheels (6) and one of the second rail wheels (7), the two transmission gears (9) are fixedly connected with the first rail wheels (6) and the second rail wheels (7) respectively, motor gears (8) are arranged between the two transmission gears (9), the motor gears (8) are meshed with the two transmission gears (9), and the motor gears (8) are fixedly connected with the output end of a walking motor (10) arranged on the outer sides of the U-shaped sliding seat (2).
4. The lifting rail type inspection robot according to claim 1, wherein: the detachable support (5) comprises a clamping plate (51) and a fixing seat (52), the fixing seat (52) is fixedly connected to two sides of the U-shaped sliding seat (2), one end of the clamping plate (51) is inserted into the fixing seat (52), a first assembly bolt (53) is assembled on the outer side of the fixing seat (52), and the first assembly bolt (53) penetrates through the fixing seat (52) and is connected with a bolt hole in the outer side of the clamping plate (51) in a threaded mode.
5. The lifting rail type inspection robot according to claim 4, wherein: the cleaning wheel structure (4) comprises an L-shaped support (41), a cleaning motor (42) and a cleaning disc (43) are installed at one end of the L-shaped support (41), the installation end of the cleaning motor (42) is fixedly connected to the upper end face of the L-shaped support (41), the cleaning disc (43) is installed on the lower end face of the L-shaped support (41), and the output end of the cleaning motor (42) is fixedly connected with the upper end of the cleaning disc (43).
6. The lifting rail type inspection robot according to claim 5, wherein: the other end of the L-shaped bracket (41) is inserted into an assembly groove (54) formed in one end, far away from the fixed seat (52), of the clamping plate (51), a second assembly bolt (55) is arranged on the outer side of the clamping plate (51), and the second assembly bolt (55) penetrates through the clamping plate (51) to be in threaded connection with a bolt hole formed in the outer side of the L-shaped bracket (41).
7. A track-bound system comprising a lifting rail inspection robot according to any one of claims 1-6, characterized in that: the sliding rail (11) is further included, and the sliding rail (11) penetrates through the center of the U-shaped sliding seat (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323074007.1U CN221111810U (en) | 2023-11-15 | 2023-11-15 | Hanging rail type inspection robot and rail connection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323074007.1U CN221111810U (en) | 2023-11-15 | 2023-11-15 | Hanging rail type inspection robot and rail connection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221111810U true CN221111810U (en) | 2024-06-11 |
Family
ID=91340256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323074007.1U Active CN221111810U (en) | 2023-11-15 | 2023-11-15 | Hanging rail type inspection robot and rail connection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221111810U (en) |
-
2023
- 2023-11-15 CN CN202323074007.1U patent/CN221111810U/en active Active
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