CN221092486U - Track board, conveying track and optical detection equipment - Google Patents
Track board, conveying track and optical detection equipment Download PDFInfo
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- CN221092486U CN221092486U CN202322711141.1U CN202322711141U CN221092486U CN 221092486 U CN221092486 U CN 221092486U CN 202322711141 U CN202322711141 U CN 202322711141U CN 221092486 U CN221092486 U CN 221092486U
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Abstract
The application discloses a track board, a conveying track and optical detection equipment, wherein the track board comprises a main board body and a guide block, wherein the main board body is provided with a first end part and a second end part which are opposite; the first end part and/or the second end part are/is respectively provided with the guide blocks, and the guide blocks are used for guiding the entered workpiece, so that the main plate body is not impacted by the entered workpiece. Based on the setting of guide block avoids the mainboard body by the work piece striking wearing and tearing of getting into on, can adopt the softer metal material preparation mainboard body of texture, obviously, for traditional high strength, high rigidity's steel base plate, the processing degree of difficulty of the weaker mainboard body of texture is with low, so can improve the machining efficiency of track board and reduce processing cost.
Description
Technical Field
The application relates to the technical field of electronic production equipment, in particular to a track plate, a conveying track and optical detection equipment.
Background
PCBA often needs to be detected in the production or assembly process, and the PCBA needs to be transported to a specified position by using a conveying track during detection. The conveying track is generally driven by a belt to realize the conveying function, when the PCBA is conveyed to a preset position, the lifting mechanism below the belt jacks up the belt, the PCBA jacked up is matched with the pressing plate above the belt, the PCBA is pressed between the belt and the pressing plate, the fixed PCBA can be detected by the detection equipment, after the detection is completed, the lifting mechanism descends, the belt descends in a following manner, and the PCBA is driven to move to the next station.
The track plate body of the existing conveying track is generally a steel substrate, and holes and grooves are formed in the steel substrate so as to meet the installation requirements of a jacking mechanism, a belt conveying mechanism and other components. Although the steel substrate has the advantages of high hardness, high strength and good durability, the steel substrate also has the defects of heavy weight, difficult processing and the like, and further the problems of high processing cost, low efficiency and the like of the existing track plate main body are caused.
Disclosure of utility model
The aim of the embodiment of the utility model is that: there are provided a track plate, a transfer track and an optical inspection apparatus capable of solving the above-mentioned problems existing in the prior art.
In order to achieve the above purpose, the application adopts the following technical scheme:
a track slab comprising:
A main board body having a first end and a second end opposite to each other;
the guide block is arranged at the first end part and/or the second end part, and is used for guiding the plate feeding workpiece to avoid the main plate body from being impacted by the plate feeding workpiece.
Optionally, a clamping groove corresponding to the guide block is formed in the main board body, and the guide block is embedded into the clamping groove.
Optionally, the main board body is located the tank bottom side of draw-in groove is equipped with the screw hole, the guide block corresponds and is equipped with the locating hole, the screw runs through the locating hole and with screw hole threaded connection, in order to with the guide block is fixed in the draw-in groove.
Optionally, wear-resisting strip is equipped with at the top of the mainboard body, wear-resisting strip is along being parallel to the direction of delivery of work piece sets up, wear-resisting strip is used for contacting the work piece, avoids the mainboard body receives the friction of work piece.
Optionally, the main board body is formed by extrusion molding of aluminum alloy materials.
Optionally, the hardness of the guide block is not less than 60HRB.
Optionally, a through groove with the same extension direction as the length direction of the main board body is arranged in the main board body.
Optionally, the thickness of the side wall of the through groove is not less than 3mm.
Optionally, the main board body includes a base portion and a main supporting board portion, the main supporting board portion is located at a top side of the base portion, and the main supporting board portion is not lower than 80mm in height and not more than 25mm in thickness; the thickness of the base portion is greater than the thickness of the main support plate portion.
Optionally, the through groove comprises a first through groove and a second through groove which are arranged in the main support plate part at intervals up and down, and a connecting rib plate is formed between the first through groove and the second through groove; and a sliding groove for installing the tensioning wheel is formed in one side of the main board body, and the sliding groove is formed in the connecting rib plate.
Optionally, the main board body is provided with a plurality of groups of belt wheel mounting holes corresponding to the mounting positions of the fixed belt wheels, wherein the belt wheel mounting holes penetrating through the first through grooves or the second through grooves are provided with belt wheel mounting blocks for supporting the fixed belt wheels.
Optionally, the number of the belt wheel mounting holes is greater than the number of the fixed belt wheels, and the belt with different lengths is tensioned by mounting the fixed belt wheels in the belt wheel mounting holes at different positions.
Optionally, the through groove further comprises a third through groove arranged in the connecting rib plate.
Optionally, the through slot includes a fourth slot in the base portion, the fourth slot being spaced apart from the second slot.
Optionally, the base portion is provided with the groove of dodging that is used for dodging corresponding to the conveyer belt position that passes through.
Optionally, the top side of the main board body is provided with a nut chute, the pressing plate can be locked on the top side of the main board body through the cooperation of the threaded fastener and the nut chute, and the installation position of the pressing plate can be adjusted along the nut chute.
In another aspect, a conveyor track is provided, comprising the track plate described above.
In yet another aspect, an optical inspection apparatus is provided, comprising the transfer track described above.
The beneficial effects of the utility model are as follows: the utility model provides a track plate, a conveying track and optical detection equipment, which can be used in a conveying track device. Based on the setting of guide block avoids the mainboard body by the work piece striking wearing and tearing of getting into on, can adopt the softer metal material preparation mainboard body of texture, obviously, for traditional high strength, high rigidity's steel base plate, the processing degree of difficulty of the weaker mainboard body of texture is with low, so can improve the machining efficiency of track board and reduce processing cost.
Drawings
The application is described in further detail below with reference to the drawings and examples.
FIG. 1 is a reference diagram of a usage state of a transfer rail according to an embodiment of the present application;
FIG. 2 is a schematic view of a first mounting side of a conveyor track according to an embodiment of the application;
FIG. 3 is an enlarged schematic view of area A of FIG. 2;
FIG. 4 is a schematic view of a second mounting side of a conveyor track according to an embodiment of the application;
FIG. 5 is an enlarged schematic view of area B of FIG. 4;
FIG. 6 is an exploded view of a conveyor track according to an embodiment of the application;
FIG. 7 is a schematic view of a first mounting side of a track plate according to an embodiment of the present application;
FIG. 8 is an exploded view of a track slab according to an embodiment of the present application;
FIG. 9 is an enlarged schematic view of region C of FIG. 8;
FIG. 10 is a schematic view of a second mounting side of a track plate according to an embodiment of the present application;
FIG. 11 is a schematic view of a rail plate according to an embodiment of the present application;
FIG. 12 is an enlarged schematic view of area D of FIG. 11;
FIG. 13 is a schematic view of a lifting mechanism according to an embodiment of the present application;
fig. 14 is a schematic structural view of another view angle of the jacking mechanism according to the embodiment of the present application;
FIG. 15 is an exploded view of a view angle of a jack-up mechanism according to an embodiment of the present application;
FIG. 16 is an exploded view of another view of a climbing mechanism according to an embodiment of the present application;
FIG. 17 is an enlarged schematic view of area E of FIG. 16;
FIG. 18 is an exploded view of one embodiment of a vertical guide assembly according to an embodiment of the present application;
FIG. 19 is an exploded schematic view of another embodiment of a vertical guide assembly according to an embodiment of the present application;
FIG. 20 is a schematic view of a conveying mechanism according to an embodiment of the present application;
fig. 21 is an enlarged schematic view of region F in fig. 20.
In the figure:
10. A track plate; 11. a main board body; 1111. a first end; 1112. a second end; 1121. a sliding groove; 1122. a pulley mounting hole; 113. a clamping groove; 1131. a threaded hole; 114. a through groove; 1141. a first through groove; 1142. a second through slot; 1143. a third through slot; 1144. a fourth slot; 115. a main support plate portion; 116. a base portion; 1161. an avoidance groove; 117. a rib plate is connected; 118. a nut runner; 1191. a first mounting groove; 1192. a second mounting groove; 12. a guide block; 121. positioning holes; 122. a screw; 13. wear strips;
20. A jacking mechanism; 21. a top plate; 211. a guide chute; 22. a lifting driving assembly; 221. a driving unit; 222. a transmission unit; 2221. a drive plate; 22211. a main drive plate; 22212. a bending plate; 2222. a lateral guide group; 2223. reversing idler wheels; 23. a vertical guide group; 231. a vertical sliding block; 2311. a vertical chute; 2312. a second limit protrusion; 232. a vertical guide rail; 2321. a first limit protrusion; 233. a guide rail cushion block; 24. a limiting pin;
30. a pressing plate; 31. a threaded fastener;
40. a conveying mechanism; 41. a conveyor belt; 42. a conveying motor; 431. an output pulley; 432. a first fixed pulley; 4321. a pulley mounting block; 433. a second fixed pulley; 434. a tensioning wheel; 4341. a pulley slide; 435. a third fixed pulley;
50. A workpiece;
60. A fixed base;
70. An anti-collision block;
80. A photoelectric sensor; 81. a sensor protective cover.
Detailed Description
In order to make the technical problems solved by the present application, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present application are described in further detail below, and it is obvious that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
As shown in fig. 1-6, the present embodiment provides a conveying track, which can be used for conveying operation in the PCBA production or assembly process, so as to realize circulation of the PCBA between stations.
Referring to fig. 1, the conveying rail of the present embodiment includes a rail plate 10, a jacking mechanism 20, a pressing plate 30 and a conveying mechanism 40, the rail plate 10 is used as a supporting body, the jacking mechanism 20, the pressing plate 30 and the conveying installation mechanism 40 are installed on the supporting body, specifically, the pressing plate 30 is installed on the top side of the rail plate 10, the rail plate 10 has a first installation side and a second installation side which are opposite, the jacking mechanism 20 and the conveying mechanism 40 are installed on the first installation side, the conveying mechanism 40 includes a conveying belt wheel and a conveying belt 41 sleeved on the conveying belt wheel 41, and the conveying belt 41 is arranged below the pressing plate 30 along the rail plate 10; the lifting mechanism 20 is provided below the conveyor 41, and when the lifting mechanism 20 is lifted, the conveyor 41 can be lifted up.
In specific applications, referring to fig. 1, the workpiece 50 is pushed forward by the operating conveying mechanism 40, when the workpiece 50 is moved to a position aligned with the pressing plate 30, the lifting mechanism 20 lifts the conveying belt 41 upward, and the workpiece 50 on the conveying belt 41 is lifted upward and abutted against the pressing plate 30, namely, the edge of the workpiece 50 is clamped by the conveying belt 41 and the pressing plate 30, so that the workpiece 50 is kept fixed. After the completion of the operation, the lifting mechanism 20 is lowered and reset, the conveyor belt 41 is reset, the conveyor mechanism 40 is restarted, and the operating conveyor belt 41 continues to convey the workpiece 50 to the next station.
In one embodiment, the bottom of the track plate 10 is provided with a fixing base 60, and the fixing base 60 can provide support for the track plate 10 to maintain the stability of the track plate 10. In order to meet the conveying requirements of the workpieces 50 with different sizes, the fixing base 60 is mounted on a distance adjusting seat (not shown) capable of driving the two conveying rails to approach or separate from each other, and when the workpieces 50 are replaced, the distance between the two conveying rails can be adjusted in advance according to the width dimension of the workpieces 50, so that two edges of the workpieces 50 can be just supported and conveyed by the conveying belts 41 on two sides.
Referring to fig. 2, an anti-collision block 70 is further provided at the first installation side of the track plate 10, and the anti-collision block 70 is provided to avoid a problem that devices on two transfer tracks collide when adjusting the distance between the two transfer tracks.
With respect to the arrangement of the conveying mechanism 40, referring to fig. 20 to 21, the conveying mechanism 40 includes a conveying belt 41, a conveying motor 42, and a plurality of conveying pulleys, and the conveying belt 41 is sleeved outside each conveying pulley. The conveying belt wheel comprises an output belt wheel 431, a tensioning wheel 434 and a plurality of fixed belt wheels for providing tensioning and steering effects, the output belt wheel 431 is connected with an output shaft of the conveying motor 42, the conveying motor 42 drives the output belt wheel 431 to operate, and the output belt wheel 431 drives the conveying belt 41 to operate. The tensioning wheel 434 is slidably mounted on the track board 10, and the movement of the tensioning wheel 434 can enable the conveyor belt 41 to adapt to the lifting of the ejection mechanism 20, and can always maintain the tension of the conveyor belt 41.
Specifically, the fixed pulleys are provided with a plurality of fixed pulleys, the use functions of the fixed pulleys at different positions can be different, and with reference to fig. 2 and 3, the fixed pulleys comprise a first fixed pulley 432 corresponding to the upper part of the output pulley 431, the conveyor belt 41 passes around the inner side of the first fixed pulley 432, and the conveyor belt 41 is guided to extend in a direction away from the output pulley 431 by the first fixed pulley 432; a second fixed belt wheel 433 is arranged on one side of the tensioning wheel 434, which is close to the output belt wheel 431, so that the conveyor belt 41 can bypass the tensioning wheel 434, and the length of the conveyor belt 41 can be adjusted by the transversely sliding tensioning wheel 434, so that the aim of adapting to the lifting of the ejection mechanism 20 is fulfilled; a third fixed pulley 435 is provided at both ends near the top side of the track plate 10, respectively, and the conveyor belt 41 is tensioned by the two third fixed pulleys 435 so that the conveyor belt 41 can be disposed parallel to the upper edge of the track plate 10.
In existing conveyor track structures, the track plate body is typically a steel base plate that is perforated with holes and slots to meet the installation requirements of the jacking mechanism, belt conveyor mechanism, and other components. Although the steel substrate has the advantages of high hardness, high strength and good durability, the steel substrate also has the defects of heavy weight, difficult processing and the like, and further the problems of high processing cost, low efficiency and the like of the existing track plate main body are caused.
In order to overcome the above technical problems, as shown in fig. 7-12, the present embodiment provides a track plate 10, which is particularly applicable to the aforementioned conveying track, and the track plate 10 can be used as a support for other necessary devices or apparatuses on the conveying track, so that each device or apparatus can cooperate to realize the functions of conveying and positioning the workpieces 50 of the aforementioned conveying track.
In the track slab 10 of the present embodiment, the base profile of the main body structure (i.e. the main body 11) of the track slab 10 is made of a soft metal material, and the hardness of the base profile itself is low, so that the processing difficulty of forming holes, grooves and other structures on the profile is obviously lower, and the lower processing difficulty is obviously beneficial to reducing the processing cost and improving the processing efficiency. Therefore, the structure of the track plate 10 of the present embodiment can solve the problems of high processing cost, low efficiency, and the like of the conventional track plate body.
However, due to the defects of the main plate 11, such as soft texture and low strength, the workpiece 50 moving relative to the track plate 10 is easy to collide and rub, so that the main plate 11 is easy to wear and deform in practical use, which is why the track plate 10 is generally manufactured only from steel with high strength and hardness, rather than aluminum alloy with easier processing and lighter weight.
In order to overcome the negative problems of the main plate 11 itself, referring to fig. 4 and 7-9, the track plate 10 structure of the present embodiment further includes a guide block 12, and the main plate 11 has a first end 1111 and a second end 1112 opposite to each other; the first end 1111 and/or the second end 1112 are respectively mounted with a guide block 12, and the guide block 12 guides the entered workpiece 50 so that the main plate body 11 is not impacted by the entered workpiece 50.
Specifically, the inventors have found that during actual use, when the workpiece 50 is transferred from the previous station to the transfer rail, impact abrasion is likely to occur between the workpiece 50 and the end of the rail plate 10 during the process of entering and exiting the transfer rail due to the change of the transfer rail, and when the workpiece 50 completely enters the transfer rail, friction between the workpiece 50 and the transfer rail is not obvious due to the matching of the plate entering distance of the transfer rail and the width dimension of the workpiece 50.
In this embodiment, the independent guide blocks 12 are mounted at the first end 1111 and/or the second end 1112 of the main board 11, and specifically, in practical application, when the first end 1111 is fixedly set as the input end of the conveying track and the second end 1112 is set as the output end of the conveying track, the guide blocks 12 may be disposed only at the first end 1111; when the first end 1111 is fixedly set as an output end of the transfer rail and the second end 1112 is set as an input end of the transfer rail, the guide block 12 may be provided only at the second end 1112; when the input and output ends of the transfer track can be exchanged between the first end 1111 and the second end 1112, guide blocks 12 can be provided on the first end 1111 and the second end 1112, respectively.
Based on the structure of the track plate 10 with the guide blocks 12 in the embodiment, when the workpiece 50 enters between the two track plates 10, the guide blocks 12 are contacted first, and smoothly enter between the two conveying tracks under the guiding action of the guide blocks 12; compared with the whole main board body 11, the guide block 12 has small volume and less material consumption, so the manufacturing cost is lower, and even if the guide block 12 is impacted to deform or wear in the use process, the guide block 12 can be independently replaced with a new guide block, thereby greatly reducing the maintenance cost and the maintenance difficulty of later use. In addition, the guide block 12 with higher hardness can be adopted to improve the impact resistance and the wear resistance of the guide block, so that the guide block 12 has longer service life.
In an embodiment, a guiding inclined plane is disposed on one side of the guiding block 12 located on the first installation side, and the workpiece 50 can smoothly enter between the guiding blocks 12 on two sides by using the guiding inclined plane, and meanwhile, the direction of the workpiece 50 is adjusted, so that two side edges of the workpiece can be kept parallel to one side of the main board 11 located on the first installation side, and friction between the workpiece 50 and the surface of the main board 11 is avoided.
In summary, according to the track board 10 structure of the present embodiment, the guide blocks 12 are respectively disposed at two ends of the main board 11, so as to avoid impact abrasion of the main board 11 by the entered workpiece 50, and achieve the effect of reducing the later maintenance cost, for example, the guide blocks 12 with higher hardness can be adopted to improve the impact resistance and abrasion resistance, or when the guide blocks 12 are worn and deformed seriously, the guide blocks 12 can be replaced independently. Based on the setting of avoiding the mainboard body 11 by the work piece 50 impact wearing and tearing of entering based on the guide block 12, can adopt the softer metallic material of texture to make the mainboard body 11, obviously, for traditional high strength, high rigidity's steel base plate, the processing degree of difficulty of the weaker mainboard body 11 of texture is with low, so can improve the machining efficiency of track board 10 and reduce processing cost.
In one embodiment, referring to fig. 9, the first end 1111 and/or the second end 1112 are provided with a slot 113 corresponding to the guide block 12, and the guide block 12 is inserted into the slot 113.
Specifically, only be provided with draw-in groove 113 at the tip of installing guide block 12, provide draw-in groove 113 installation guide block 12, can realize the quick counterpoint installation of guide block 12, reduce the installation degree of difficulty of guide block 12. Furthermore, the side wall of the guide block 12 can be limited by the clamping groove 113, so that the mounting stability of the guide block 12 is improved.
In this embodiment, the guiding block 12 mainly serves to provide guiding for the workpiece 50 entering between the conveying tracks, and at the same time avoid the workpiece 50 striking the main plate 11, so the height of the guiding block 12 is required to ensure a plate thickness capable of covering the workpiece 50 entering into the conveying tracks. Therefore, it is preferable that the card slot 113 is opened at the top side of the main board body 11, and when the card slot 113 on the main board body 11 is opened, it is necessary to ensure that the bottom surface of the card slot 113 is not higher than the top surface of the conveyor belt 41 installed later.
In an embodiment, referring to fig. 9, a threaded hole 1131 is formed in the bottom side of the main board 11 located at the clamping groove 113, a positioning hole 121 is correspondingly formed in the guide block 12, and a screw 122 penetrates the positioning hole 121 and is in threaded connection with the threaded hole 1131 so as to fix the guide block 12 in the clamping groove 113.
The guide block 12 is locked on the main board body 11 by the screw 122, and the fixing mode has the advantages of simplicity in disassembly and assembly and good fixing reliability.
In one embodiment, referring to fig. 2, 3, 6 and 7, the top of the main board 11 is provided with a wear-resistant strip 13, the wear-resistant strip 13 is disposed parallel to the conveying direction of the workpiece 50, and the wear-resistant strip 13 is used for contacting the workpiece 50 to avoid the main board 11 from being rubbed by the workpiece 50.
Specifically, although the friction between the edge of the workpiece 50 and the inner side of the track plate 10 is slight after the workpiece 50 enters the inner side of the track plate 10, if the workpiece 50 directly contacts the friction main plate 11, obvious grinding marks are easily generated on the inner side of the track plate 10 after long-term use due to the soft texture of the main plate 11. In order to avoid the problem, the scheme sets the wear-resistant strip 13 on the top side of the main board body 11, and the wear-resistant strip 13 is used for contacting the edge of the workpiece 50, so that the workpiece 50 in the conveying process is prevented from directly contacting the friction main board body 11, and the problem of friction damage of the main board body 11 can be avoided.
Preferably, the wear strip 13 is a steel strip that is fastened to the main plate body 11 by screws.
In one embodiment, the main board 11 is made of aluminum alloy by extrusion molding. The aluminum alloy material has the advantages of soft texture and extrusion processing, and the extrusion processing has the advantages of rapid molding and low molding cost, and accords with the concept of reducing the cost of the embodiment. In addition, the aluminum alloy material has the advantages of light weight, low cost and the like.
In one embodiment, the hardness of the guide block 12 is not less than 60HRB.
Through multiple experiments by the inventor, the hardness of the guide block 12 is controlled to be above 60HRB, so that the requirement of resisting the impact of the workpiece 50 can be basically met, namely, after the workpiece 50 is impacted for multiple times, the guide block 12 is not easy to deform and cannot generate obvious abrasion. Preferably, the guide block 12 is made of stainless steel, such as 304 stainless steel, 312 stainless steel, etc., and the stainless steel has the advantages of high hardness, low cost, etc.
In one embodiment, referring to fig. 6-11, a through slot 114 is provided in the main board 11, which extends in the same direction as the length direction of the main board 11.
Specifically, the through groove 114 is formed in the main board body 11, so that the processing consumable of the main board body 11 can be effectively reduced, and the effects of reducing the material cost, reducing the weight and the like are achieved. Importantly, the through groove 114 of the scheme can be directly formed by one-step extrusion in the extrusion process, namely, the extruded profile is provided with the through groove 114, and the through groove 114 does not need to be grooved in a later period, so that the method has the advantage of rapid forming.
In one embodiment, referring to fig. 11, the sidewall thickness d of the through slot 114 is not less than 3mm.
That is, the material thickness of each position of the main plate body 11 is controlled to 3mm or more, which ensures that the main plate body 11 has sufficient strength, and ensures durability and stability of the entire track plate 10.
In one embodiment, referring to fig. 11, the main plate body 11 includes a base portion 116 and a main support plate portion 115, the main support plate portion 115 is located at a top side of the base portion 116, and the main support plate portion 115 has a height of not less than 80mm and a thickness of not more than 25mm; the thickness c of the base portion 116 is greater than the thickness of the main support plate portion 115.
The base portion 116 having a larger thickness is provided, so that the strength of the main plate body 11 can be effectively enhanced.
Importantly, if the base portion 116 protrudes at the second mounting side relative to the main support plate portion 115, in practice the total width of the two co-operating track plates 10, i.e. the distance between the surfaces of the two base portions 116 at the second mounting side; in order to reduce the occupied space of the whole conveying equipment as much as possible and improve the utilization rate of the factory building space, the base part 116 of the scheme is only protruded relative to the main supporting plate part 115 at the first installation side, and the base part 116 and the main supporting plate part 115 are flush at the second installation side, so that the outer surface distance of the two track plates 10 which are operated together can be minimized, namely the occupied space of the whole conveying equipment is reduced to the greatest extent in practical application. Particularly when multiple transports are first placed side by side, the main support plate portions 115 of two adjacent track plates 10 in two lines can be brought into close proximity, and the compactness of the installation between the transfer tracks as a whole is more pronounced.
The thickness of the main supporting plate portion 115 is controlled to be within 25mm, so that the occupied space of the conveying apparatus can be minimized in practical use. In order to avoid the problem, the height of the main supporting plate portion 115 is controlled to be more than 80mm, so that the workpiece 50 can be supported to be high enough, a sufficient distance can be kept between the workpiece 50 and the base portion 116, and the conveying requirement of most of the workpieces 50 can be basically met.
In one embodiment, the through slot 114 includes a first through slot 1141 and a second through slot 1142 that are disposed in the main supporting plate portion 115 at an upper-lower interval, and a connecting rib 117 is formed between the first through slot 1141 and the second through slot 1142; a sliding groove 1121 for mounting the tension pulley 434 is provided on one side of the main plate body 11, and the sliding groove 1121 is provided on the connecting rib plate 117.
In practical use, referring to fig. 21, the pulley shaft of the tensioning pulley 434 is connected to the pulley slide 4341, and the tensioning pulley 434 is slidably mounted on the track plate 10 by the pulley slide 4341. The main board 11 is provided with a sliding groove 1121 allowing the pulley sliding seat 4341 to be slidably installed, and importantly, a solid rib plate 117 is arranged at a position corresponding to the sliding groove 1121, so that the periphery of the sliding groove 1121 is made of solid materials, and the installation reliability of the pulley sliding seat 4341 is further ensured. Meanwhile, the first through groove 1141 and the second through groove 1142 are respectively formed on the upper side and the lower side of the connecting rib plate 117, so that the space of the main board body 11 can be fully utilized to form the through groove 114, and the cost reduction and the weight reduction can be realized to the greatest extent.
In one embodiment, referring to fig. 7, the main plate 11 is provided with a plurality of pulley mounting holes 1122 corresponding to the mounting positions of the fixed pulleys, wherein a pulley mounting block 4321 for supporting the fixed pulleys is provided in the pulley mounting hole 1122 penetrating the first through groove 1141 or the second through groove 1142.
In practical applications, the conveying mechanism 40 includes a plurality of fixed pulleys, and the installation environments of the fixed pulleys at different positions are different. This scheme is directly offered the band pulley mounting hole 1122 and is used for supporting fixed band pulley on the mainboard body 11, and the shaft of fixed band pulley can be directly pegged graft to the band pulley mounting hole 1122 and realize fixedly, if the band pulley mounting hole 1122 of seting up can be equipped with the internal thread, and the shaft of fixed band pulley has the external screw thread, in the direct screw thread fixed band pulley mounting hole 1122 of shaft.
When some of the pulley mounting holes 1122 just penetrate the first through groove 1141 or the second through groove 1142, the supporting area of the pulley mounting holes 1122 to the axle is greatly reduced, which may affect the reliability of the mounting of the fixed pulley. To solve this problem, in this embodiment, in addition to fig. 20, a pulley mounting block 4321 is fixedly provided in the pulley mounting hole 1122, and the pulley mounting block 4321 is provided with a connecting hole to the pulley mounting hole 1122, into which the axle of the fixed pulley can be inserted, thereby realizing reliable mounting of the fixed pulley. Optionally, the connection hole provided on the pulley mounting block 4321 is also provided with internal threads.
Therefore, the present embodiment can realize stable installation of each fixed pulley while maintaining the structure of the original through groove 114.
In one embodiment, the number of pulley mounting holes 1122 is greater than the number of the fixed pulleys, and the belt 41 with different lengths is tensioned by mounting the fixed pulleys in the pulley mounting holes 1122 at different positions.
Specifically, as shown in fig. 3, two pulley mounting holes 1122 for selectively mounting the second fixed pulley 433 are provided in the track plate 10, and the second fixed pulley 433 is mounted to different pulley mounting holes 1122, which differ in the tensioning length of the conveyor belt 41. That is, when the installed conveyor belt 41 is long in length, the second fixed sheave 433 in the figure may be installed to the sheave installation hole 1122 on the right side; when the installed conveyor belt 41 is short in length, the second fixed sheave 433 in the drawing may be installed to the sheave installation hole on the left side.
It will be appreciated that a plurality of alternative mounting pulley mounting holes 1122 may be provided for other fixed pulleys as desired.
From the above, this solution has the advantage of being applicable to the installation of conveyor belts 41 of various lengths.
In one embodiment, the through slot 114 further includes a third through slot 1143 disposed in the web 117.
The third through groove 1143 is arranged in the connecting rib plate 117, the space of the connecting rib plate 117 is fully utilized, and the through groove 114 is arranged, so that the effects of further optimizing cost and weight reduction are achieved. It should be noted that the rib 117 is important to support the pulley slide 4341, so the size of the third through slot 1143 should be smaller than the size of the sliding slot 1121.
In one embodiment, the through slot 114 includes a fourth slot 1144 in the base portion 116, the fourth slot 1144 being spaced apart from the second slot 1142.
The fourth slot 1144 is provided in the base portion 116, and the through slot 114 is provided by making full use of the space in the base portion 116, thereby achieving the effect of further optimizing cost and weight reduction. The fourth through slot 1144 is spaced apart from the second through slot 1142, and the material therebetween can be used to provide support for the structures at both sides of the through slot 114, so as to improve the strength of the main board 11.
In an embodiment, referring to fig. 3 and 11, the base 116 is provided with a avoidance groove 1161 for avoiding the conveyor belt 41 at a position corresponding to the position where the conveyor belt 41 passes.
Specifically, on the first installation side, the base portion 116 protrudes relative to the main supporting plate portion 115, so as to avoid interference of the protruding structure with the conveyor belt 41, so that the conveyor belt 41 can be disposed close to the surface of the main supporting plate portion 115, and the avoidance groove 1161 is disposed in the base portion 116 in this scheme, and the conveyor belt 41 can penetrate through the avoidance groove 1161 to connect with the output pulley 431 located below the avoidance groove 1161.
In an embodiment, referring to fig. 11-12, a nut runner 118 for installing the pressing plate 30 is provided on the top side of the main board 11, the pressing plate 30 is locked on the top side of the main board 11 by matching the threaded fastener 31 with the nut runner 118, and the installation position of the pressing plate 30 can be adjusted along the nut runner 118.
The provided nut runner 118 is a C-shaped groove, the threaded fastener 31 comprises a bolt and a nut, the nut is clamped into the nut runner 118, the bolt penetrates through the pressing plate 30 and is connected with the nut, and when the bolt is tightened, the pressing plate 30 can be locked and fixed; when the bolts are loosened, the nuts and the pressing plate 30 can slide along the extending direction of the nut sliding grooves 118, so that the fixing position of the pressing plate 30 is adjusted. Therefore, the position of the pressing plate 30 is adjustable, and the fixing requirement of the workpieces 50 with various sizes can be met.
In another aspect, a conveyor track is provided, comprising the track plate described above.
Similarly, the conveying track has the advantages of low processing difficulty and low processing cost.
In yet another aspect, an optical inspection apparatus is provided, comprising the transfer track described above.
The optical inspection apparatus of this embodiment may be used for inspection work of PCBA, and includes an optical detector in addition to a conveying rail, and conveys the workpiece 50 to an inspection position of the optical detector by conveying the workpiece through the conveying rail, and conveys the workpiece 50 out through the conveying rail after the inspection is completed.
Similarly, the optical detection device of the embodiment has the advantages of low processing difficulty and low processing cost.
On the other hand, in the conventional transfer rail structure, the top plate 21 of the lifting mechanism 20 is generally thick (generally 5mm or more), and when the electronic component on the PCBA to be transferred is too close to the plate edge, interference between the top plate 21 and the electronic component occurs easily, and the top plate 21 is liable to damage the PCBA during the transfer. If the top plate 21 is made thin directly, the top plate 21 itself is long (the length is generally 505 mm), and the top plate 21 itself is likely to bend to cause the middle part to arch inward, and the inwardly-arched top plate 21 also has a problem of being likely to interfere with the electronic components at the edge of the PCBA. Therefore, the conventional conveying rail has the problem that the conventional conveying rail cannot be suitable for conveying PCBA products with electronic components being close to the edge of the plate.
In order to overcome the above technical problems, referring to fig. 13-19, the present embodiment provides a lifting mechanism 20, which is specifically applicable to the foregoing conveying track, specifically uses a thin top plate 21 with a thickness not exceeding 5mm, and at the same time, provides a means for avoiding the problem that the middle of the thin top plate 21 is easy to bend and arch, so that the lifting mechanism 20 of the present embodiment can be suitable for conveying PCBA products with electronic components closer to the edge of the plate.
The jacking mechanism 20 of the embodiment comprises a top plate 21, a lifting driving assembly 22 and a vertical guiding assembly 23, wherein the top plate 21 is used for jacking a conveying belt 41, and the plate thickness of the conveying belt is not more than 5mm, so that the surface of the top plate 21 and electronic components on a conveyed workpiece 50 can keep a larger distance; the lifting driving assembly 22 is connected with the top plate 21 and is used for driving the top plate 21 to lift; the vertical guiding assembly is used for guiding the lifting of the top plate 21 and at least comprises three vertical guiding groups 23, and two ends and the middle of the top plate 21 are respectively connected with one vertical guiding group 23.
That is, in this scheme, vertical direction subassembly can support the both ends and the middle part of roof 21 simultaneously at least, reaches the spacing effect of three points, can prevent the middle part of roof 21 inwards to crooked arch, has avoided because the crooked problem that interferes with the electron device of work piece 50 of roof 21 self.
It will be appreciated that in addition to being able to support the two ends of the top plate 21 and the three vertical guide groups 23 in the middle, more vertical guide groups 23 may be provided at other locations to achieve a further enhanced support. Through the verification of the inventor, besides the vertical guide groups 23 positioned at the two ends of the top plate 21, the requirement for solving the problem of bending and arching of the top plate 21 can be met by arranging one vertical guide group 23 in the middle of the top plate 21. Providing a minimum number of vertical guide groups 23 may reduce costs while avoiding problems with the vertical guide groups 23 interfering with the installation of other components.
In an embodiment, referring to fig. 18 or 19, the vertical guiding set includes a vertical guide rail 232 and a vertical sliding block 231, a first limit protrusion 2321 is disposed on a side portion of the vertical guide rail 232, the vertical sliding block 231 is provided with a vertical sliding groove 2311 matched with the vertical guide rail 232, a second limit protrusion 231 is disposed on a side portion of the vertical sliding groove 2311, and the first limit protrusion 2321 is limited in the vertical sliding groove 2311 through the second limit protrusion 231, so that the vertical sliding block 231 can only lift along the vertical guide rail 232.
Specifically, the cooperation of the vertical guide rail 232 and the vertical slider 231 aims to limit all degrees of freedom except the lifting degree of freedom of the top plate 21, and the above form of cooperation of the first limiting convex portion 2321 and the vertical sliding groove 2311 can meet the requirement, and the limiting structure is simple and has good stability. Preferably, the cooperation between the vertical guide rail 232 and the vertical chute 2311 is recommended to be controlled within 0.05mm, so as to ensure the lifting stability of the top plate 21.
In application, the vertical guide rail 232 is fixed on the track plate 10, and the vertical chute 2311 is fixed on the top plate 21; or the vertical guide rail 232 is fixed on the rail top plate 21, and the vertical sliding groove 2311 is fixed on the rail plate 10.
In an embodiment, the main body of the track board 10 adopts the main board body 11, the main board body 11 is internally provided with the through groove 114, and due to the arrangement of the through groove 114, the vertical guide rail 232 of the original part of the vertical guide group 23 cannot be mounted on the direct main board body 11, so that the embodiment provides the guide rail cushion block 233, the guide rail cushion block 233 is fixed on the main board body 11, and the vertical guide rail 232 is fixed on the guide rail cushion block 233, so that the problem of insufficient supporting height of the original standard vertical guide main 23 is solved.
In an embodiment, referring to fig. 14, the lifting driving assembly 22 includes a driving unit 221 and a transmission unit 222, and the transmission unit 222 is connected to the driving unit 221 and the top plate 21, so that the driving unit 221 can drive the top plate 21 to lift through the transmission unit 222.
The driving unit 221 may be a device that directly outputs a linear motion by using an air cylinder or an oil cylinder, the connection point of the output end of the driving device is smaller, the driving unit 222 is arranged in the middle to transmit the driving force to the top plate 21, and the driving unit 222 and the top plate 21 may have a larger connection area, so as to improve the balance of the power provided to the top plate 21. The driving unit 221 may be a device that outputs a rotational motion by a motor, a hydraulic motor, or the like, and converts the rotational motion into a linear elevation of the top plate 21 by the transmission unit 222, and in this case, the transmission unit 222 may be a structure including a screw rod and a screw sleeve, or a structure including a gear and a rack.
In an embodiment, the transmission unit 222 includes a transmission plate 2221, two ends of the transmission plate 2221 are respectively connected to the top plate 21, and the contact ratio between the transmission plate 2221 and the top plate 21 is not less than 50% along the length direction of the top plate 21.
Because the top plate 21 is thinner and is easier to bend and deform, the structure can simultaneously provide lifting thrust from the two ends of the transmission plate 2221, can diffuse the driving force, improve the stress balance of the left part and the right part of the top plate 21, and avoid the problem of bending and deforming the top plate 21 caused by uneven thrust. This structure can control the overlap ratio between the transmission plate 2221 and the top plate 21 to be 50% or more, and can achieve a stable driving effect.
In one embodiment, referring to fig. 17, the transmission plate 2221 includes a main transmission plate 22211 and a bending plate 22212, the main transmission plate 22211 is disposed in parallel with the top plate 21, and the bending plate 22212 is connected to the upper side or the lower side of the main transmission plate 22211 at an angle to the main transmission plate 22211.
Specifically, the main transmission plate 22211 is connected to the driving unit 221 and the top plate 21, providing a sufficient connection area; the provision of the bent plate 22212 can ensure excellent bending resistance of the entire transmission plate 2221 while keeping the main transmission plate 22211 thin.
In one embodiment, referring to fig. 4-5, the transmission unit 222 further includes a transmission reversing member, through which the transmission plate 2221 is connected to the top plate 21; the driving unit 221 is used for pushing the transmission plate 2221 to move along the length direction of the top plate 21, and the transmission reversing member can convert the lateral movement of the transmission plate 2221 into vertical lifting of the top plate 21.
Specifically, the driving output direction of the driving unit 221 is set to be a transverse movement perpendicular to the lifting direction of the top plate 21, so that the driving unit 221 can be transversely arranged, the transversely arranged driving unit 221 can be better adapted to the installation of the track plate 10 with the characteristics of smaller height and longer length, and the problem that the installation of the driving unit 221 is interfered by other components is reduced.
In one embodiment, the transmission reversing element includes a reversing roller 2223, and the top plate 21 is provided with a guiding chute 211 matched with the reversing roller 2223, so that the top plate 21 can be pushed to vertically lift by the transversely moving reversing roller 2223 through the guiding of the guiding chute 211.
Specifically, the top plate 21 itself is restricted by a vertical guide group, which can only move up and down in the vertical direction. Therefore, when the reversing roller 2223 moves laterally, the top plate 21 moves up and down relative to the reversing roller 2223 under the guide of the guide chute 211, so that the purpose of converting the lateral driving of the driving unit 221 into the vertical lifting of the top plate 21 is achieved. The structure has the advantages of simple structure and good reliability.
In one embodiment, the transmission unit 222 further includes a lateral guide assembly coupled to the transmission plate 2221 for guiding lateral movement of the transmission plate 2221.
Providing the lateral guide assembly to guide the lateral movement of the driving plate 2221 can improve the stability of the lateral movement of the driving plate 2221, and further improve the stability of the lifting process of the driving top plate 21. The transverse guide assembly can be arranged with reference to the vertical guide assembly, and the two are different in that the guide directions are mutually perpendicular.
In one embodiment, the transverse guiding assembly includes at least two transverse guiding groups 2222, and two ends of the transmission plate 2221 are respectively connected with one transverse guiding group 2222; the driving unit 221 is connected to the middle of the transmission plate 2221.
Two transverse guide groups 2222 are arranged left and right, meanwhile, the driving unit 221 is connected with the middle part of the transmission plate 2221, three-point support of the transmission plate 2221 can be realized, and the transverse moving stability of the transmission plate 2221 can be effectively ensured.
The transverse guide group 2222 may be disposed with reference to the vertical guide group 23, which are different in that the guide directions are perpendicular to each other.
As a preferred embodiment, the plate thickness of the top plate 21 is not more than 3mm.
The stability of roof 21 can effectively be ensured to this scheme under vertical direction subassembly's support. Further control of the plate thickness of the top plate 21 within 3mm can further increase the distance between the top plate 21 and the electronic components on the workpiece 50, so this embodiment can be applied to the conveyance of the workpiece 50 with more adaptation.
On the other hand, another conveying rail is provided, which comprises a rail plate 10, a conveying mechanism 40, a pressing plate 30 and the jacking mechanism 20, wherein the conveying mechanism 40 comprises a conveying belt 41, the pressing plate 30 is arranged on the top surface of the rail plate 10, the conveying belt 41 and a top plate 21 of the jacking mechanism 20 are arranged on the same side of the rail plate 10, and the conveying belt 41 can be jacked up through the top plate 21 to enable the conveying belt 41 to be close to the pressing plate 30.
Similarly, this transfer rail feature may be adapted to the advantages of more adaptable workpiece 50 transport.
In one embodiment, track plate 10 has opposed first and second mounting sides, with top plate 21 and conveyor belt 41 mounted to the first mounting side; the first mounting side is provided with a first mounting groove 1191, the second mounting side is provided with a second mounting side communicated with the first mounting groove 1191, the transmission unit 222 of the climbing mechanism 20 is mounted in the first mounting groove 1191 and connected with the top plate 21, and the driving unit 221 of the climbing mechanism 20 is embedded in the second mounting groove 1192 to be connected with the transmission unit 222.
The first mounting groove 1191 and the second mounting groove 1192 are formed on two sides of the track plate 10 respectively, so that embedded mounting of the transmission unit 222 and the driving unit 221 can be realized, the internal space of the track plate 10 is fully utilized, and the top plate 21 can be close to the surface of the first mounting side of the track plate 10; while reducing the protruding height of the driving unit 221 from the second mounting side, improving the compactness of the apparatus.
In one embodiment, referring to fig. 3, the rail plate 10 is provided with a limiting pin 24 protruding from the first mounting side, and the lowering height of the top plate 21 can be limited by the limiting pin 24.
The limiting pin 24 is arranged to limit the descending height of the top plate 21, so that the problem of contact friction with the conveyer belt 21 below after the top plate 21 descends can be avoided.
In one embodiment, the first mounting side of the track plate 10 is provided with a plurality of photoelectric sensors 80, and the photoelectric sensors 80 can sense the position of the workpiece 50, and the auxiliary system automatically controls the cooperative operation of the jacking mechanism 20 and the conveying mechanism 40.
Further, referring to fig. 3, a sensor protection cover 81 is attached to the track plate 10, and a photoelectric sensor 80 is attached to the sensor protection cover 81. With the protection provided by the sensor protection cover 81, the problem of the dropped work 50 breaking the photoelectric sensor 80 can be avoided.
Wherein the sensor protection cover 81 is provided so as to be capable of blocking at least the upper side of the photosensor 80, and a light passing hole allowing light to pass up and down is reserved in the middle thereof.
In the description herein, it should be understood that the terms "upper," "lower," "left," "right," and the like are merely for convenience of description and to simplify the operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the application. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for providing a special meaning.
In the description herein, reference to the term "one embodiment," "an example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in the foregoing embodiments, and that the embodiments described in the foregoing embodiments may be combined appropriately to form other embodiments that will be understood by those skilled in the art.
The technical principle of the present application is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the application and should not be taken in any way as limiting the scope of the application. Other embodiments of the application will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (12)
1. A track slab, comprising:
A main plate body (11) having opposite first (1111) and second (1112) ends;
And the guide block (12) is arranged at the first end part (1111) and/or the second end part, and the guide block (12) is used for guiding the plate feeding workpiece (50) so as to prevent the main plate body (11) from being impacted by the plate feeding workpiece (50).
2. The track plate according to claim 1, characterized in that the main plate body (11) is provided with a clamping groove (113) corresponding to the guide block (12), and the guide block (12) is embedded in the clamping groove (113); the main board body (11) is located at the bottom side of the clamping groove (113) and is provided with a threaded hole (1131), the guide block (12) is correspondingly provided with a positioning hole (121), and a screw (122) penetrates through the positioning hole (121) and is in threaded connection with the threaded hole (1131) so as to fix the guide block (12) in the clamping groove (113).
3. Track plate according to claim 1, characterized in that the top of the main plate body (11) is provided with wear strips (13), the wear strips (13) being arranged in a transport direction parallel to the work pieces (50), the wear strips (13) being intended to contact the work pieces (50) avoiding friction of the main plate body (11) against the work pieces (50).
4. The track slab according to claim 1, wherein the main slab body (11) is extruded from an aluminium alloy material.
5. The track slab according to claim 1, wherein a through groove (114) having the same extension direction as the length direction of the main plate body (11) is provided in the main plate body (11), and the thickness of the side wall of the through groove (114) is not less than 3mm.
6. The track slab according to claim 5, wherein the main slab body (11) comprises a base portion (116) and a main support slab portion (115), the main support slab portion (115) being located at a top side of the base portion (116), the main support slab portion (115) having a height of not less than 80mm and a thickness of not more than 25mm; the thickness of the base portion (116) is greater than the thickness of the main support plate portion (115).
7. The track slab according to claim 6, wherein the through slot (114) comprises a first through slot (1141) and a second through slot (1142) which are arranged in the main support plate portion (115) at an up-down interval, and a connecting rib plate (117) is formed between the first through slot (1141) and the second through slot (1142); a sliding groove (1121) for installing a tensioning wheel (434) is formed in one side of the main plate body (11), and the sliding groove (1121) is arranged on the connecting rib plate (117).
8. The track plate according to claim 7, wherein the main plate body (11) is provided with a plurality of sets of pulley mounting holes (1122) corresponding to mounting positions of fixed pulleys, and wherein a pulley mounting block (4321) for supporting the fixed pulleys is provided in the pulley mounting hole (1122) penetrating the first through groove (1141) or the second through groove (1142).
9. The track plate of claim 8, wherein the number of pulley mounting holes (1122) is greater than the number of fixed pulleys, and tensioning of different lengths of conveyor belt (41) is achieved by mounting the fixed pulleys in different positions of the pulley mounting holes (1122).
10. The track plate according to claim 1, wherein the top side of the main plate body (11) is provided with a nut runner (118), a pressing plate (30) is locked on the top side of the main plate body (11) through cooperation of a threaded fastener (31) and the nut runner (118), and the pressing plate (30) can adjust the installation position along the nut runner (118).
11. A conveyor track comprising a track plate according to any one of claims 1-10.
12. An optical detection device comprising the conveyor track of claim 11.
Priority Applications (1)
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CN202322711141.1U CN221092486U (en) | 2023-10-09 | 2023-10-09 | Track board, conveying track and optical detection equipment |
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Application Number | Priority Date | Filing Date | Title |
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CN202322711141.1U CN221092486U (en) | 2023-10-09 | 2023-10-09 | Track board, conveying track and optical detection equipment |
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CN221092486U true CN221092486U (en) | 2024-06-07 |
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CN202322711141.1U Active CN221092486U (en) | 2023-10-09 | 2023-10-09 | Track board, conveying track and optical detection equipment |
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