CN221064771U - Semi-automatic assemblage machine of cross post - Google Patents

Abstract

The utility model provides a cross column semiautomatic assembling machine, which comprises a bottom plate, an oil pressure system, a moving system, a first guide rail and a second guide rail, wherein the first guide rail is correspondingly arranged on two sides of the bottom plate, the first oil pressure system is in sliding connection with the first guide rail, two groups of second guide rails are correspondingly arranged in the middle of the bottom plate, and the first moving system is in sliding connection with the second guide rail. The semi-automatic assembling machine solves the problems that deformation of the semi-finished product of the cross column after welding is finished and mass production cannot be carried out by self-made tools, the manual production efficiency is low, the cost is high and the cost cannot be reduced, and the assembling machine can freely assemble according to the required size of the cross column, so that the production efficiency is improved.

Description

Semi-automatic assemblage machine of cross post

Technical Field

The utility model belongs to the technical field of cross column assembly, and particularly relates to a cross column semi-automatic assembly machine.

Background

The cross column assembly is not manufactured by forming assembly equipment at present, and the assembly production difficulty is high in production due to the large size and the large weight of the cross column. The automatic assembling machine can only make the tooling by hand for spot pairing and welding, has the advantages of heavier weight without equipment assembly, difficult precise movement, uncontrollable part deformation and dimensional error, suitability for small-batch production, inability of forming large-scale production, lower production efficiency, easy gap generation in the assembling process, difficult adjustment, increased workload of workers and serious influence on the production efficiency.

Disclosure of utility model

The utility model aims to overcome the defects of the prior art and provide a cross column semiautomatic assembling machine, which comprises a bottom plate, an oil pressure system, a moving system, a first guide rail and a second guide rail, wherein the first guide rail is correspondingly arranged on two sides of the bottom plate, the first oil pressure system is in sliding connection with the first guide rail, two groups of second guide rails are correspondingly arranged in the middle of the bottom plate, and the first moving system is in sliding connection with the second guide rail.

Further, the moving system comprises a moving plate, second motor systems are fixedly arranged on the upper end faces of two sides of the moving plate respectively, a first motor system is fixedly arranged on the outer side, close to the moving system, of the moving plate, and the second motor system is connected with clamping claws.

Further, the claw that connects on the second motor system divide into jack catch and lower jack catch, go up the jack catch and connect the upper portion of second motor system, lower jack catch is connected the lower part of second motor system, go up jack catch and lower jack catch and set up in pairs, the clamp card opposite direction of upper jack catch and lower jack catch.

Further, the second guide rail comprises three same second slide rails, the three second slide rails are arranged in the middle of the bottom plate at intervals and have the same interval distance, three same second slide grooves are correspondingly arranged at the bottom of the moving plate, and the second slide rails slide in a matched mode with the second slide grooves.

Further, the sliding direction of the second sliding rail slides from the left side and the right side of the bottom plate to the middle of the bottom plate or from the middle of the bottom plate to the left side and the right side of the bottom plate.

Further, the oil pressure system comprises a hydraulic telescopic oil cylinder and a telescopic rod, the hydraulic telescopic oil cylinder is arranged inside the oil pressure system, the telescopic rod is connected with the hydraulic telescopic oil cylinder, and a third motor system is fixedly arranged on the outer side of the oil pressure system.

Further, the number of the telescopic rods is two, the two telescopic rods are arranged at intervals in the vertical direction of the oil pressure system, which is close to one side of the moving system, one end of each telescopic rod is connected with the hydraulic telescopic oil cylinder, and the other end of each telescopic rod is connected with the end of each roller.

Further, the first guide rail comprises two identical first slide rails, the two first slide rails are arranged at the left side or the right side of the bottom plate at intervals and have the same interval distance, two identical first slide grooves are correspondingly arranged at the bottom of the oil pressure system, and the first slide rails slide in a matched mode with the first slide grooves.

Further, the sliding direction of the first slide rail slides from the front side of the bottom plate toward the rear side of the bottom plate or from the rear side of the bottom plate toward the front side of the bottom plate.

Further, the method for assembling the cross column by adopting the cross column semi-automatic assembly comprises the following steps:

S1, H-shaped steel is placed in the middle of a bottom plate, and second motor systems on two sides of the bottom plate control claws to move upwards or downwards to selectively clamp T-shaped steel;

S2, the first motor system controls the movable plate to continuously approach from one side of the bottom plate to the middle of the bottom plate until the T-shaped steel is propped against the web plate of the welded H-shaped steel;

s3, the oil pressure system stretches out of the piston rod to jack up the T-shaped steel positioned on two sides of the H-shaped steel again to ensure no gap, positioning welding is carried out, the third motor system drives the first oil pressure system to slide in the length direction of the T-shaped steel, and the piston rod is controlled to jack up the section welding position, so that section welding is carried out on the T-shaped steel in the length direction;

S4, welding the H-shaped steel and the T-shaped steel after the section welding is completed to obtain the cross column.

The utility model has the following beneficial effects: the assembly machine can automatically clamp and press all parts of a cross column product aiming at the cross column semi-automatic assembly machine, so that not only can the manpower be saved, but also the production efficiency can be improved;

Specifically, the assembly machine can solve the problems that deformation of a semi-finished cross column after welding is finished, mass production cannot be carried out by self-made tools, manual production efficiency is low, cost is high, and the reduction cannot be carried out, and the assembly machine equipment can be freely combined according to the size of a produced cross column beam, so that the production efficiency is improved.

Drawings

FIG. 1 is a schematic view of a cross-column semi-automatic assembly machine assembly of the present utility model;

FIG. 2 is another schematic view of a cross-column semi-automatic assembly machine assembly cross-column of the present utility model;

FIG. 3 is a schematic view of a cross column in a semi-automatic assembling machine for cross columns according to the present utility model;

FIG. 4 is a schematic view of the H-beam structure of a cross column in a semi-automatic cross column assembler of the present utility model;

Fig. 5 is a schematic view of a T-section steel structure of a cross column in a semi-automatic assembling machine of a cross column according to the present utility model.

Wherein, 1-a bottom plate; 2-a hydraulic telescopic cylinder; 3-a telescopic rod; 4-a roller; 5-a third motor system; 6-a first guide rail; 7-a first chute; 8-moving plate; 9-a second motor system; 10-a first motor system; 11-clamping jaws; 12-a second guide rail; 13 a second chute.

Detailed Description

The utility model relates to a cross column semi-automatic assembly machine, which is further described in detail below with reference to the accompanying drawings.

According to an embodiment of the present utility model, and as shown in fig. 1-5, the assembling machine includes a base plate 1, an oil pressure system, a moving system, a first guide rail 6 and a second guide rail 12, the first guide rail 6 is correspondingly disposed on two sides of the base plate 1, the oil pressure system is slidably connected with the first guide rail 6, two groups of second guide rails 12 are correspondingly disposed in the middle of the base plate 1, and the moving system is slidably connected with the second guide rails 12. As can be seen from fig. 1-2, in the cross column semiautomatic assembling machine of the present utility model, the hydraulic system, the moving system, the first guide rail 6 and the second guide rail 12 are fixedly arranged on both sides of the bottom plate 1, and are symmetrically arranged with respect to the central axis or the vertical axis of the front and rear sides of the bottom plate 1. The first guide rail 6 comprises two identical first slide rails, the two first slide rails are arranged at the left side or the right side of the bottom plate 1 at intervals and have the same interval distance, two identical first slide grooves 7 are correspondingly arranged at the bottom of the oil pressure system, and the first slide rails and the first slide grooves 7 are matched to slide. The sliding direction of the first sliding rail slides from the front side of the base plate 1 toward the rear side of the base plate 1 or from the rear side of the base plate 1 toward the front side of the base plate 1. The second guide rail 12 includes three identical second slide rails, the three second slide rails are disposed at intervals in the middle of the bottom plate 1 and have identical intervals, three identical second slide grooves 13 are correspondingly disposed at the bottom of the moving plate 8, and the second slide rails slide in cooperation with the second slide grooves 13. The sliding direction of the second sliding rail slides from the left side and the right side of the bottom plate 1 to the middle part of the bottom plate 1 or slides from the middle part of the bottom plate 1 to the left side and the right side of the bottom plate 1.

According to the embodiment of the utility model, the moving system comprises a moving plate 8, second motor systems 9 are fixedly arranged on the upper end surfaces of two sides of the moving plate 8 respectively, a first motor system 10 is fixedly arranged on the outer side, close to the oil pressure system, of the moving plate 8, and a claw 11 is connected to the second motor systems 9. The claw parts 11 connected on the second motor system 9 are an upper claw and a lower claw, the upper claw is connected to the upper part of the second motor system 9, the lower claw is connected to the lower part of the second motor system 9, the upper claw and the lower claw are arranged in pairs, and clamping directions of the upper claw and the lower claw are opposite. And the upper jaw is movable up and down in a vertical direction under the control of the second motor system 9, and is connected in rotatable connection with the second motor system, so that the upper jaw can be rotated under the control of the second motor system 9. Since the upper and lower jaws are used to clamp the T-section steel, the distance between the rod portions of the upper and lower jaws should be greater than or equal to the width of the parallel plates of the T-section steel, specifically, the distance between the claw portions of the upper and lower jaws is the thickness of the riser or greater when the upper and lower jaws clamp the riser of the T-section steel. In general, both the shank and the claw of the claw can function to clamp the T-section steel. Since the upper jaw can move up and down under the control of the second motor system 9, it is possible to accommodate the gripping of T-shaped boards of various sizes.

According to the embodiment of the utility model, the oil pressure system comprises a hydraulic telescopic oil cylinder 2 and a telescopic rod 3, wherein the hydraulic telescopic oil cylinder 2 is arranged inside the oil pressure system, the telescopic rod 3 is connected with the hydraulic telescopic oil cylinder 2, and a third motor system 5 is fixedly arranged outside the oil pressure system. The two telescopic rods 3 are arranged at intervals in the vertical direction of the oil pressure system, which is close to one side of the moving system, one end of each telescopic rod 3 is connected with the hydraulic telescopic cylinder 2, and the other end of each telescopic rod is connected with the end of each roller 4. The setting of gyro wheel is mainly in order to fasten T shaped steel on H shaped steel to the material of gyro wheel 4 is elastic material and the texture is soft partially, can not cause the tight trace of support to the surface of T shaped steel to the tight of support of T shaped steel, and has a cushioning effect to the power that telescopic link 3 transmitted, can not cause the too big problem of dynamics.

According to an embodiment of the present utility model, and as shown in fig. 3-5, when the cross column is assembled by using the assembling machine, the cross column is composed of one H-section steel and two T-section steels.

When the semi-automatic assembly machine for the cross column is used for assembling and welding the cross column, the assembly of one H-shaped steel and two T-shaped steels is completed by the H-shaped steel assembly machine, then the welding is performed by utilizing submerged arc automatic welding, the corresponding inspection is performed according to the drawing requirements after the welding is completed, and the cross column is assembled after the inspection is qualified. When the cross column is assembled, the welding H-shaped steel is fixed to the middle position of the bottom plate 1, the second motor system 9 opens the clamping jaw 11, the left side T-shaped steel is placed on the lower clamping jaw, the second motor system 9 drives the upper clamping jaw to rotate and clamp the T-shaped steel, and the right side T-shaped steel is fixed by the same method. The first motor system 10 drives the movable plate 8 to move the T-shaped steel on the left side and the right side which are fixed simultaneously to the welding H-shaped steel, the two T-shaped steel are propped tightly to the welding H-shaped steel, and the oil pressure system is used for carrying out manual positioning welding after the piston rod 3 is propped tightly forward to the back of the T-shaped steel to ensure no gap. The third motor system 5 moves along the length direction of the T-shaped steel, so that the whole strip of the T-shaped steel web and the welded H-shaped steel web is ensured to be gapless, and the section welding is performed in the process. The other side was fabricated in the same manner. After the segment welding is completed, the second motor system 9 opens the clamping jaw, and the assembled cross column is taken down for welding.

The working principle and the working process of the semi-automatic cross column assembling machine are as follows:

Firstly, the assembly machine is provided with two groups of symmetrically arranged control systems, a first motor system 10 controls a moving platform to move left and right, a second motor system 9 controls a claw 11 to rotate and move up and down, a third motor system 5 controls an oil pressure system to move in the length direction of a profile steel part, and the oil pressure systems on two sides of a bottom plate 1 control a piston rod 3 to move from left to right or from right to left;

Secondly, the second motor system 9 controls the clamping jaw 11 to move up and down and selectively clamp the T-shaped steel, and the first motor system 10 controls the moving plates 8 on the two sides to slide from left to right or from right to left, so that the top direction of the T-shaped steel is ensured to weld the H-shaped steel web, as shown in figure 1;

Then, the oil pressure system stretches out of the piston rod 3 to tightly jack the T-shaped steel on two sides again to ensure no gap, positioning welding is carried out, the third motor system 5 drives the oil pressure system to press the piston rod 3, and the T-shaped steel is subjected to length-direction section welding, as shown in fig. 2;

and finally, welding the H-shaped steel and the T-shaped steel after the section welding is finished to obtain the cross column.

The cross column semi-automatic assembling machine provided by the utility model has the advantages that:

1. The second motor system clamps the T-shaped steel to ensure that the heights of the two sides are the same, so that a large amount of manual time adjustment is omitted.

2. The first motor system and the third motor system ensure that the gaps of the T-shaped steel on two sides are uniform, and ensure that the welding meets the design requirement.

3. The device has various compaction and electric control systems, saves manual time, improves efficiency and reduces labor intensity of workers.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.

Claims (9)

1. A semi-automatic cross column assembling machine is characterized in that the assembling machine comprises a bottom plate, an oil pressure system, a moving system, a first guide rail and a second guide rail,

The two sides of the bottom plate are correspondingly provided with the first guide rails, the oil pressure system is in sliding connection with the first guide rails, the middle of the bottom plate is correspondingly provided with two groups of second guide rails, and the moving system is in sliding connection with the second guide rails.

2. The cross column semiautomatic assembling machine according to claim 1, wherein the moving system comprises a moving plate, second motor systems are fixedly arranged on upper end surfaces of two sides of the moving plate respectively, a first motor system is fixedly arranged on the outer side of the moving plate, which is close to the oil pressure system, and a claw is connected with the second motor system.

3. The cross-post semiautomatic assembling machine according to claim 2, wherein the jaws connected to the second motor system are divided into upper jaws connected to an upper portion of the second motor system and lower jaws connected to a lower portion of the second motor system,

The upper clamping jaw and the lower clamping jaw are arranged in pairs, and clamping directions of the upper clamping jaw and the lower clamping jaw are opposite.

4. The cross post semiautomatic assembling machine according to claim 3, wherein the second guide rail comprises three identical second slide rails, the three second slide rails are arranged at intervals in the middle of the bottom plate and have identical intervals, three identical second slide grooves are correspondingly arranged at the bottom of the moving plate, and the second slide rails slide in cooperation with the second slide grooves.

5. The cross-post semiautomatic assembling machine according to claim 4, wherein the sliding direction of the second slide rail is slid from the left and right sides of the base plate toward the middle of the base plate or from the middle of the base plate toward the left and right sides of the base plate.

6. The cross column semiautomatic assembling machine according to claim 1, wherein the hydraulic system comprises a hydraulic telescopic cylinder and a telescopic rod, the hydraulic telescopic cylinder is arranged inside the hydraulic system, the telescopic rod is connected with the hydraulic telescopic cylinder, and the third motor system is fixedly arranged outside the hydraulic system.

7. The semiautomatic assembling machine for cross columns according to claim 6, wherein two telescopic rods are arranged at intervals in the vertical direction of one side of the oil pressure system, which is close to the moving system, one end of each telescopic rod is connected with the hydraulic telescopic cylinder, and the other end of each telescopic rod is connected with the end of each roller.

8. The cross column semiautomatic assembling machine according to claim 7, wherein the first guide rail comprises two identical first slide rails, the two first slide rails are arranged at intervals on the left side or the right side of the bottom plate and have the same interval distance, two identical first slide grooves are correspondingly arranged at the bottom of the oil pressure system, and the first slide rails slide in cooperation with the first slide grooves.

9. The cross-post semiautomatic assembler of claim 8, wherein the sliding direction of the first slide rail slides from the front side of the base plate toward the rear side of the base plate or from the rear side of the base plate toward the front side of the base plate.