CN221064692U - Deburring auxiliary device for gear shaping process of large gear part - Google Patents
Deburring auxiliary device for gear shaping process of large gear part Download PDFInfo
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- CN221064692U CN221064692U CN202322647939.4U CN202322647939U CN221064692U CN 221064692 U CN221064692 U CN 221064692U CN 202322647939 U CN202322647939 U CN 202322647939U CN 221064692 U CN221064692 U CN 221064692U
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- tray base
- auxiliary device
- tray
- shaping process
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- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000010862 gear shaping Methods 0.000 title claims abstract description 26
- 238000007789 sealing Methods 0.000 claims description 14
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model discloses a deburring auxiliary device for a gear shaping process of a large gear part, which comprises a workbench, wherein a base is connected to the workbench, a tray base is connected to the base, a rotating handle is connected to the side wall of the tray base, an anti-rotation pin is connected to the tray base, an angular contact bearing is arranged between the tray base and the base, the function of stopping basic rotation of the device is guaranteed, then a fixing device is connected to the central top of the tray base, the part to be deburred can be better fixed, the part cannot collide again, the fixing device comprises a mandrel connected to the tray base, a connecting piece is connected to the mandrel, a positioning mandrel is connected to the top of the connecting piece, the fixing device and a guide tray are changed into split type from original integral type, the part is convenient to replace, the cost is saved, and a spring is arranged between the connecting piece and the positioning mandrel, and the part cannot collide in the placing process.
Description
Technical Field
The utility model belongs to the technical field of deburring, and particularly relates to a deburring auxiliary device for a gear shaping process of a large gear part.
Background
In the mechanical processing processes of casting, milling and the like of products, burrs and burrs are easy to be generated on the processed products, and the surface quality of the processed parts and the overall performance of the parts can be directly influenced. At present, most factories treat burrs manually in a manual mode, and the problems of the manual burr treatment are as follows: low yield, low production efficiency, high labor intensity and the like.
Some factories adopt robot work stations, special machines and other equipment to replace manual work to carry out deburring operation, so that production efficiency and deburring consistency of products are improved, and quality of the products is guaranteed. The deburring equipment on the market generally adopts robot or special plane cooperation burring floating tool to carry out relative movement to the part according to fixed track at present, makes burring floating tool and part contact to realize handling the burr on part surface, the current device that adopts as shown in figure 1 carries out the burr treatment.
However, during use, the following problems are found: in the process of placing the part on the tool, the part is easy to contact with a part tray and collide with the part tray; in the deburring process of the part, the burrs are splashed, the surface, which is contacted with the tray, of the end face of the part is not thoroughly cleaned, and the end face of the part is crushed by the burrs; the contact surface between the end surface of the part and the tray is overlarge, the difficulty and the workload of cleaning are increased, gaps exist between the bearing and the bearing base, the upper part of the tray plane is provided with lightening holes with different sizes, burrs are easy to splash into the bearing, the bearing is not protected, and the service life of the bearing is greatly reduced
Disclosure of utility model
The utility model provides a deburring auxiliary device for a gear shaping process of a large gear part, which aims to solve the problem that parts are easy to collide in the placing process in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a large-scale gear part gear shaping process burring auxiliary device, includes the workstation, be connected with the base on the workstation, be connected with the tray base on the base, be connected with the rotation handle on the tray base lateral wall, be connected with the anti-rotation pin on the tray base, tray base center top is connected with fixing device, be provided with angular contact bearing between tray base and the base.
Preferably, the fixing device comprises a mandrel connected to the tray base, a connecting piece is connected to the mandrel, and a positioning mandrel is connected to the top of the connecting piece.
Preferably, a spring is arranged between the connecting piece and the positioning mandrel.
Preferably, a supporting block is arranged at the top of the edge of the tray base.
Preferably, a gasket is arranged at the joint of the tray base and the anti-rotation pin.
Preferably, a sealing ring and a sealing ring are arranged on the end face of the angular contact bearing.
Preferably, the angular contact bearings are multiple, and bearing washers are arranged among the multiple angular contact bearings.
Preferably, the positioning mandrel is a nylon positioning mandrel.
Preferably, the turning handle and the anti-rotation pin are disposed opposite to each other.
Compared with the prior art, the utility model has the following beneficial effects: the utility model provides a deburring auxiliary device for a gear shaping process of a large gear part, which comprises a workbench, wherein a base is connected to the workbench, a tray base is connected to the base, a rotating handle is connected to the side wall of the tray base, an anti-rotation pin is connected to the tray base, an angular contact bearing is arranged between the tray base and the base, the basic rotation stopping function of the device is guaranteed, and then a fixing device is connected to the top of the center of the tray base, so that the part to be deburred can be better fixed, and the part can not collide any more;
Further, the fixing device comprises a mandrel connected to the tray base, a connecting piece is connected to the mandrel, a positioning mandrel is connected to the top of the connecting piece, and the fixing device and the guide tray are changed from an original integrated mode into a split type, so that parts can be replaced conveniently, and cost is saved;
Further, a spring is arranged between the connecting piece and the positioning mandrel, so that the parts are further prevented from being knocked in the placing process;
Further, the end face of the angular contact bearing is provided with the sealing ring and the sealing ring, so that the angular contact bearing is effectively protected, and the service life of the angular contact bearing is prolonged;
Furthermore, the positioning mandrel adopts a nylon positioning mandrel, so that parts are further protected;
further, the top of the edge of the tray base is provided with a supporting block, so that the cleaning of burr and chips is facilitated.
Drawings
FIG. 1 is a prior art deburring assist apparatus;
FIG. 2 is a schematic diagram of a deburring auxiliary apparatus for a gear shaping process of a large gear part according to the present utility model;
FIG. 3 is a bottom view of the parts pallet base of the present utility model;
In the figure, a 1-fixed bearing washer, a 2-fixed bearing retainer ring, a 3-angular contact ball bearing, a 4-base, a 5-first inner hexagonal socket head screw, a 6-rotating handle, a 7-part tray base, an 8-supporting block, a 9-second inner hexagonal socket head screw, a 10-third inner hexagonal socket head screw, an 11-mandrel, a 12-positioning mandrel, a 13-fourth inner hexagonal socket head screw, a 14-connecting piece, a 15-spring, a 16-mandrel fixed retainer ring, a 17-releasing pin, an 18-gasket, a 19-sealing ring, a 20-sealing ring, a 21-bearing spacer ring, a 22-workbench, a 23-fifth inner hexagonal socket head screw and a 24-sixth inner hexagonal socket head screw.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present utility model, it should be noted that, if the terms "upper," "lower," "horizontal," "inner," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the term "horizontal" if present does not mean that the component is required to be absolutely horizontal, but may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 2, the utility model provides a deburring auxiliary device for a gear shaping process of a large gear part, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The fixing device is connected to the top of the center of the tray base, so that the part to be deburred can be better fixed, and the part can not collide any more.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The fixing device comprises a mandrel 11 connected to the tray base 7, a connecting piece 14 is connected to the mandrel 11, and a positioning mandrel 12 is connected to the top of the connecting piece 14;
The fixing device and the guide tray are changed into split type from the original integrated type, so that parts can be replaced conveniently, and the cost is saved.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The fixing device comprises a mandrel 11 connected to the tray base 7, a connecting piece 14 is connected to the mandrel 11, and a positioning mandrel 12 is connected to the top of the connecting piece 14;
a spring 15 is arranged between the connecting piece 14 and the positioning mandrel 12
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The top of the edge of the tray base 7 is provided with a supporting block 8.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
A gasket 18 is arranged at the joint of the tray base 7 and the anti-rotation pin 17.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The end face of the angular contact bearing 3 is provided with a sealing ring 19 and a sealing ring 20.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
the number of the angular contact bearings 3 is plural, and a bearing washer 21 is provided between the plural angular contact bearings 3.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The positioning mandrel 12 is a nylon positioning mandrel.
The utility model further provides a large gear part gear shaping procedure deburring auxiliary device, which comprises a workbench 22, wherein a base 4 is connected to the workbench 22, a tray base 7 is connected to the base 4, a rotating handle 6 is connected to the side wall of the tray base 7, an anti-rotation pin 17 is connected to the tray base 7, a fixing device is connected to the top of the center of the tray base 7, and an angular contact bearing 3 is arranged between the tray base 7 and the base 4;
The turning handle 6 and the anti-rotation pin 17 are disposed opposite to each other.
Compared with the existing tool, the scheme has the following improvement points: 1. the weight reduction design of the part tray base 7 is changed from a weight reduction hole to a rib plate design, so that the problem of large cleaning workload caused by burr splashing is avoided; 2. the sealing ring 19 and the sealing ring 20 are added on the end face of the bearing, so that the problem that the bearing is not protected is solved; 3. the part for optimizing the guiding and positioning of the part is changed into a split type by the tray and the guiding and positioning integrated type which are originally designed, the positioning and guiding part consists of a mandrel 11, a positioning mandrel 12, a hexagon socket head cap screw 13, a spring 15 and the like, wherein the positioning mandrel 12 which is in contact with the part is made of nylon, and the problem that the part is easy to collide in the placing process is solved by matching with the spring 15.
The installation sequence of the whole set of turntables is as follows: placing a fixed base 4, an upper bearing 3, a sealing ring 18 and a sealing ring 19, a part tray base 7, a bearing gasket 20, a lower bearing 3, a fixed bearing retainer ring 2, a fixed bearing gasket 1, fixing the fixed base 4 and a workbench 21, a mandrel fixed retainer ring 16, a connecting piece 14, a mandrel 11, a spring 15 and a positioning mandrel 12, and connecting the mandrel 11 with the part tray base 7. Wherein, the two-angle contact ball bearing 3 adopts a back-to-back installation mode.
The working principle is as follows;
The parts are placed on the supporting blocks 8, the anti-rotation pins 17 are inserted into tooth grooves and fixed with the tray base 7, and the parts can be rotated by stirring the rotating handle 6, so that the file is used for deburring.
Although the embodiments of the present utility model have been described above with reference to the accompanying drawings, the present utility model is not limited to the above-described specific embodiments and application fields, which are merely illustrative, instructive, and not restrictive. Those skilled in the art, having the benefit of this disclosure, may make many forms without departing from the scope of the utility model as claimed.
Claims (9)
1. The utility model provides a large-scale gear part gear shaping process burring auxiliary device, its characterized in that, including workstation (22), be connected with base (4) on workstation (22), be connected with tray base (7) on base (4), be connected with on tray base (7) lateral wall and rotate handle (6), be connected with on tray base (7) and prevent rotating pin (17), tray base (7) center top is connected with fixing device, be provided with angular contact bearing (3) between tray base (7) and base (4).
2. The deburring auxiliary device for the gear shaping process of the large gear part according to claim 1, wherein the fixing device comprises a mandrel (11) connected to a tray base (7), a connecting piece (14) is connected to the mandrel (11), and a positioning mandrel (12) is connected to the top of the connecting piece (14).
3. The deburring auxiliary device for the gear shaping process of large gear parts according to claim 2, characterized in that a spring (15) is arranged between the connecting piece (14) and the positioning mandrel (12).
4. The deburring auxiliary device for the gear shaping process of the large gear part according to claim 1, wherein a supporting block (8) is arranged at the top of the edge of the tray base (7).
5. The deburring auxiliary device for the gear shaping process of the large gear part according to claim 1, wherein a gasket (18) is arranged at the joint of the tray base (7) and the anti-rotation pin (17).
6. The deburring auxiliary device for the gear shaping process of the large gear part according to claim 1, wherein a sealing ring (19) and a sealing ring (20) are arranged on the end face of the angular contact bearing (3).
7. The deburring auxiliary device for the gear shaping process of a large gear part according to claim 1, wherein a plurality of angular contact bearings (3) are provided, and bearing washers (21) are arranged between the plurality of angular contact bearings (3).
8. The deburring auxiliary device for the gear shaping process of large gear parts according to claim 2, wherein the positioning mandrel (12) is a nylon positioning mandrel.
9. The deburring auxiliary device for the gear shaping process of a large gear part according to claim 1, wherein the rotary handle (6) and the anti-rotation pin (17) are disposed opposite to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322647939.4U CN221064692U (en) | 2023-09-27 | 2023-09-27 | Deburring auxiliary device for gear shaping process of large gear part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322647939.4U CN221064692U (en) | 2023-09-27 | 2023-09-27 | Deburring auxiliary device for gear shaping process of large gear part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221064692U true CN221064692U (en) | 2024-06-04 |
Family
ID=91250640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322647939.4U Active CN221064692U (en) | 2023-09-27 | 2023-09-27 | Deburring auxiliary device for gear shaping process of large gear part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221064692U (en) |
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2023
- 2023-09-27 CN CN202322647939.4U patent/CN221064692U/en active Active
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