CN221056303U - Automatic detection device for forming degree of lining paper for cigarettes - Google Patents
Automatic detection device for forming degree of lining paper for cigarettes Download PDFInfo
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- CN221056303U CN221056303U CN202322300456.7U CN202322300456U CN221056303U CN 221056303 U CN221056303 U CN 221056303U CN 202322300456 U CN202322300456 U CN 202322300456U CN 221056303 U CN221056303 U CN 221056303U
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- 238000001514 detection method Methods 0.000 title claims abstract description 56
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000004891 communication Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 230000010354 integration Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses an automatic detection device for the forming degree of lining paper for cigarettes, relates to the technical field of lining paper forming degree detection, and solves the technical problems of low integration degree, time and labor consumption in manual operation, relatively low detection precision, large error and the like in the prior art. The device comprises: the clamping module, the pressing module, the detection module, the PLC, the electromagnetic valve module and the cylinder module; the PLC controls the electromagnetic valve module, starts the cylinder module to enable the clamping module to clamp and centralize the lining paper sample, and enables the pressurizing module to press down the lining paper sample; and the PLC controls the detection module to detect and record the heights of the lining paper samples in different states. The system has higher integration level, adopts an integrated structural design, and is more convenient to operate and control. The overall accuracy is higher through the system control, and the error is smaller. The accuracy of the molding degree detection result is further ensured by adopting laser scanning detection.
Description
Technical Field
The utility model relates to the technical field of lining paper forming degree detection, in particular to an automatic detecting device for forming degree of lining paper for cigarettes.
Background
Among the physical indexes of the lining paper for cigarettes, the forming degree is one of the important indexes affecting the on-machine adaptability of the lining paper and the product packaging quality. The forming degree reflects the degree of rebound of the lining paper in a certain time after the external force is removed by pressing the lining paper into a certain angle by a certain external force. The smaller the rebound angle is, the smaller the forming degree is, and the better the shaping effect is after the lining paper package is formed. On the contrary, the bigger the forming degree is, the problem that the lining paper is not folded in place in the packaging process of the upper machine and even causes stop and blockage is easily caused, and the equipment efficiency and the product quality are affected. Along with the continuous iterative upgrade of high-speed packaging equipment, the requirement on the on-machine adaptability of packaging materials is also higher and higher. The forming degree of the lining paper for cigarettes is accurately measured, and the method has important significance for guiding optimization of the on-machine adaptability of the lining paper to respond to high-speed fine production requirements and improve the product packaging quality.
At present, no special instrument device for detecting the forming degree of the lining paper for cigarettes has high automation degree, and all enterprises do not form unified standards in the aspects of detection methods, equipment devices, environmental conditions and the like. The existing device for detecting the forming degree of the lining paper for the cigarettes is simpler, mainly comprises a horizontal base, a pressing block, a protractor and other parts, is still more complex in structure, is low in system integration degree, and adopts the traditional manual operation modes of manual paper clamping, manual paper pressing, manual second reading timing and visual angle reading, so that the defects of time consumption, labor consumption, relatively low detection precision, large error and the like exist.
Patent CN201621415681 optimizes the detection device, adopts the protractor that has the scale mark of different colours to carry out the division to inlay the LED lamp at the protractor back, with the display effect and the visual environment of improvement scale, help improving the degree of convenience of visual measurement reading, but still do not change manual operation, the basic mode of visual measurement reading.
Disclosure of utility model
The utility model aims to provide a novel technical scheme of an automatic detection device for the forming degree of lining paper for cigarettes, and solves the technical problems of low system integration degree, time and labor consumption in manual operation in the prior art.
The technical scheme of the utility model is as follows:
An automatic detection device for forming degree of lining paper for cigarettes, which comprises: the clamping module, the pressing module, the detection module, the PLC, the electromagnetic valve module and the cylinder module; the PLC controls the electromagnetic valve module, starts the cylinder module to enable the clamping module to clamp and centralize the lining paper sample, and enables the pressurizing module to press down the lining paper sample; the PLC controls the detection module to detect the heights of lining paper samples in different states and record the heights, and the cylinder module comprises: the device comprises a sample clamping cylinder, a sliding table cylinder, a pressing cylinder, a centralizing sliding table cylinder and a centralizing clamping cylinder.
Preferably, the clamping module includes: a clamping mechanism and a righting mechanism; the clamping mechanism is used for clamping the lining paper sample; the centralizing mechanism is used for centralizing the lining paper sample.
Preferably, the clamping mechanism comprises a first fixed part and a first movable part; the first fixed part and the first movable part are oppositely arranged on the bottom plate, and a lining paper sample is arranged in the middle; the first movable portion includes: the sample clamping device comprises a first guide rail, a first sliding block, a sample clamping block and a sample clamping cylinder, wherein the first guide rail is arranged on a bottom plate, the first sliding block reciprocates on the first guide rail, the sample clamping block is positioned on the upper surface of the first sliding block and fixedly connected with the first sliding block, and the sample clamping cylinder is used for controlling the movement of the first sliding block; the first guide rail moves in the X direction.
Preferably, the pressing mechanism comprises a movable plate arranged on the bottom plate, a second guide rail positioned on the upper surface of the movable plate, a second sliding block which reciprocates on the second guide rail, a pressing cylinder positioned on the upper surface of the second sliding block and fixedly connected with the second sliding block, a sliding table cylinder positioned below the movable plate and used for controlling the pressing cylinder to move along the second guide rail, a shifting fork connected with the pressing cylinder and moving towards the direction of a first fixing part, and a pressing block movably connected with the shifting fork; the second guide rail moves in the Y direction.
Preferably, the detection module includes: a laser sensor transmitter and a laser sensor receiver; the laser sensor transmitter and the laser sensor receiver are respectively positioned on the side plates of the first fixed part and the first movable part.
Preferably, the righting mechanism comprises: the device comprises a connecting plate connected with the side plate, a third guide rail arranged on the connecting plate, a third sliding block which reciprocates on the third guide rail, a centralizing sliding table cylinder which is positioned on the upper surface of the third sliding block and fixedly connected with the third sliding block, and a centralizing clamping part connected with the centralizing sliding table cylinder; the third guide rail moves in the Y direction.
Preferably, the righting gripping member comprises: the second fixing part is arranged on the centralizing sliding table cylinder, and the second movable part is controlled to move by the centralizing clamping cylinder arranged on the centralizing sliding table cylinder.
Preferably, the method further comprises: the device comprises a display module and a communication module; the display module displays the detection result of the detection module; and the communication module transmits the detection result to external equipment.
Preferably, the PLC is respectively connected with the detection module, the display module and the electromagnetic valve module; each electromagnetic valve in the electromagnetic valve module is respectively connected with the air cylinders in the air cylinder module in a one-to-one correspondence manner; the display module is connected with the communication module.
Preferably, the sample clamping block is 0.05mm higher than the first fixing portion,
The utility model has the beneficial effects that: the system has higher integration level, adopts an integrated structural design, and is more convenient to operate and control. The overall accuracy is higher through the system control, and the error is smaller. The damage and deformation of the lining paper caused by the traditional contact type measuring method are avoided by adopting laser scanning detection, and the accuracy of the forming degree detection result is further ensured. And compared with the measurement modes such as visual imaging, the laser scanning technology principle is simpler and more convenient, and the detection is quicker. Meanwhile, the device can be externally connected with a computer, and the digital metering requirement is met.
Other features of the present utility model and its advantages will become apparent from the following detailed description of exemplary embodiments of the utility model, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
Fig. 1 is a schematic mechanical structure diagram of an automatic detecting device for forming degree of lining paper for cigarettes.
Fig. 2 is a schematic diagram of an electric control structure of an automatic detecting device for forming degree of lining paper for cigarettes.
Fig. 3 is a schematic view of a device for automatically detecting the forming degree of the lining paper for cigarettes, with a pressurizing module removed.
Fig. 4 is a front view of an automatic detecting device for forming degree of lining paper for cigarettes, wherein a pressing module, a detecting module and a righting mechanism are removed.
Fig. 5 is a perspective view of an automatic detecting device for the forming degree of the lining paper for cigarettes, wherein a pressing module, a detecting module and a righting mechanism are removed.
Fig. 6 is a schematic view of a pressing module of the automatic detecting device for forming degree of the lining paper for cigarettes.
Fig. 7 is a side view of a pressing module of the automatic detecting device for forming degree of the lining paper for cigarettes.
The figures are marked as follows: 1. the side plate, 2, clamping mechanism, 3, lining paper sample, 4, righting mechanism, 5, detection module, 6, first fixed part, 7, first movable part, 8, laser sensor emitter, 9, righting clamping cylinder, 10, righting slipway cylinder, 11, guide rail locating block, 12, sample clamping cylinder, 13, first position sensor, 14, clamping speed regulating valve, 15, bottom plate, 16, sample clamping block, 17, first guide rail, 18, first slider, 19, second position sensor, 20, pressure cylinder, 21, shift fork, 22, briquetting, 23, second slider, 24, second guide rail, 25, movable plate, 26, slipway cylinder.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
An automatic detection device for forming degree of lining paper for cigarettes, which comprises: the clamping module, the pressing module, the detection module 5, the PLC, the electromagnetic valve module and the cylinder module; the PLC controls the electromagnetic valve module, starts the cylinder module to enable the clamping module to clamp and righting the lining paper sample 3, and enables the pressing module to press down the lining paper sample 3; the PLC controls the detection module 5 to detect and record the heights of the lining paper samples 3 in different states.
Wherein, the cylinder module includes: the sample clamping cylinder 12, the sliding table cylinder 26, the pressing cylinder 20, the righting sliding table cylinder 10 and the righting clamping cylinder 9. The clamping module includes: a clamping mechanism 2 and a righting mechanism 4; the clamping mechanism 2 is used for clamping the lining paper sample 3; the centralizing mechanism 4 is used for centralizing the lining paper sample 3.
As shown in fig. 1, a mechanical structure part of the automatic detecting device for forming degree of the lining paper for the cigarettes comprises: the device comprises a bottom plate 15, two side plates 1, a clamping mechanism 2, a righting mechanism 4 and a detection module 5; the clamping mechanism 2, the pressing module and the detection module 5 are respectively arranged on the bottom plate 15, and the clamping mechanism 2 comprises a first fixed part 6 and a first movable part 7; the first fixing part 6 and the first movable part 7 clamp the lining paper sample 3 to be tested, and one side plate 1 is positioned at one side of the clamping mechanism 2; the other side plate is positioned on one side of the detection module 5; the righting mechanism 4 is mounted on the other side of the other side plate 1.
As shown in fig. 2, an electric control structure part of the automatic detecting device for forming degree of the lining paper for the cigarettes comprises: the device comprises a PLC, an electromagnetic valve module, a display module and a communication module; the PLC is respectively connected with the detection module 5, the display module and the electromagnetic valve module; the display module is connected with the communication module. The display module displays the detection result of the detection module 5; and the communication module transmits the detection result to external equipment.
As shown in fig. 3 to 7, the first movable portion 7 includes: the sample clamping device comprises a first guide rail 17 arranged on a bottom plate 15, a first sliding block 18 which reciprocates on the first guide rail 17, a sample clamping block 16 which is positioned on the upper surface of the first sliding block 18 and fixedly connected with the first sliding block 18, and a sample clamping cylinder 12 which controls the movement of the first sliding block 18; the first rail 17 moves in the X direction. The sample clamping block 16 is 0.05mm higher than the first fixing portion 6, and in order to prevent the lining paper sample 3 from being damaged, the corners of the first fixing portion 6, which are adjacent to the sample clamping block 16, are subjected to chamfering treatment, so that the lining paper sample 3 is prevented from being torn when the pressing block 22 moves towards the lining paper sample 3.
The pressing module comprises a movable plate 25 arranged on the bottom plate 15, a second guide rail 24 on the upper surface of the movable plate 25, a second sliding block 23 which reciprocates on the second guide rail 24, a pressing cylinder 20 which is positioned on the upper surface of the second sliding block 23 and fixedly connected with the second sliding block, a sliding table cylinder 26 which is positioned below the movable plate 25 and controls the pressing cylinder 20 to move along the second guide rail 24, a shifting fork 21 which is connected with the pressing cylinder 20 and moves towards the direction of the first fixed part 6, and a pressing block 22 which is connected with the shifting fork 21; the shifting fork 21 is movably connected with the pressing block 22 through a shifting fork connecting ball head. The second rail 24 moves in the Y direction.
Wherein the detection module 5 comprises: a laser sensor transmitter 8 and a laser sensor receiver; the laser sensor transmitter 8 and the laser sensor receiver are located outside the first stationary part 6 and the first movable part 7, respectively. The laser sensor transmitter 8 transmits a laser signal to detect the height state of the slip sheet sample 3 between the sample clamping block 16 and the first fixing portion 6, and is received by the laser sensor receiver.
The embodiment further includes: the rail positioning block 11 is provided on the bottom plate 15 to prevent the sample clamping block 16 from crossing over the designated area. A first position sensor 13 and a clamping speed regulating valve 14 are arranged on the sample clamping cylinder 12, so that the clamping force and speed of the pressing block 22 on the lining paper sample 3 can be conveniently controlled. And further comprises a second position sensor 19 and a pressing speed adjusting valve which are arranged on the pressing cylinder 20.
Wherein, righting mechanism 4 includes: the device comprises a connecting plate connected with the side plate 1, a third guide rail arranged on the connecting plate, a third sliding block which reciprocates on the third guide rail, a righting sliding table cylinder 10 which is positioned on the upper surface of the third sliding block and fixedly connected with the third sliding block, and a righting clamping part positioned on the upper surface of the righting sliding table cylinder 10; the third guide rail moves in the Y direction. The righting clip member includes: a second fixed part and a second movable part controlled to move by the righting clamping cylinder 9.
The automatic detection method of the forming degree of the lining paper for the cigarettes comprises the following steps:
Step one: placing a liner paper sample 3 with a size of 104mm x 114mm in a detection area between the first fixed part 6 and the first movable part 7; ensuring that the 20mm lining paper sample 3 is exposed outside the first fixed part 6 and the first movable part 7, and enabling the printing surface to face the first fixed part 6; the device is started.
Step two: the PLC receives a starting signal and sends a signal to a fourth electromagnetic valve, and the centering sliding table cylinder 10 is started to move towards the direction of the lining paper sample 3, namely the Y direction; sending a signal to a fifth electromagnetic valve, starting a centralizing and clamping cylinder 9, and enabling a second movable part and a second fixed part to clamp and centralize the lining paper sample 3; and a signal is sent to the first electromagnetic valve, the sample clamping cylinder 12 is started to act, and the sample clamping block 16 of the first movable part 7 is pushed to move towards the direction of the first fixed part 6, namely the X direction, so that the whole lining paper sample 3 is clamped.
Step three: the control PLC sends out a detection instruction, the laser sensor transmitter 8 is started, and the laser sensor receiver detects the original height of the lining paper sample 3, which is marked as H 0, and the original height is displayed on a display screen.
Step four: the control PLC sends a signal to the fifth electromagnetic valve, the control centralizing clamping cylinder 9 enables the second movable part to be far away from the lining paper sample 3, the centralizing clamping cylinder 9 is started to loosen the lining paper sample 3, and the control centralizing sliding table cylinder 10 enables the centralizing mechanism 4 to be far away from the lining paper sample 3.
Step five: the PLC is controlled to send a signal to the second electromagnetic valve, the sliding table cylinder 26 is controlled to enable the pressing module to be adjusted in the Y direction, the pressing block 22 is aligned to the lining paper sample 3, the pressing module is controlled to move towards the direction of the first fixing part 6, namely the X direction, the PLC is controlled to send a signal to the third electromagnetic valve, the pressing cylinder 20 on the pressing module is controlled to drive the pressing block 22 positioned on the upper surface of the sample clamping block to move towards the direction of the lining paper sample 3 through the shifting fork 21, the pressing block 22 is pressed on the lining paper sample 3 under the action of gravity, and the lining paper sample 3 is bent to a 90-degree angle and kept for 8 seconds; in this embodiment, the weight of the briquette 22 is 300g.
Step six: the control PLC sends a signal to the third electromagnetic valve, and the pressing cylinder 20 drives the pressing block 22 to return to the initial position through the shifting fork 21; the control PLC sends a signal to the second electromagnetic valve, and the sliding table cylinder 26 is controlled to enable the pressing module to retract to the initial position.
Step seven: after the press block 22 was disengaged from the slip sheet sample 3 for 3 seconds, the laser sensor transmitter 8 was again used and the slip sheet sample 3 tip height H 1 was detected at the laser sensor receiver. And calculating an angle by using a calculation formula A=arcsin (H 1/H0), namely, displaying the calculated angle as a forming degree measured value on a display module, and transmitting the measured angle to external equipment through a network module.
Step eight: and if a plurality of samples exist, repeating the steps one to seven. The display module reserves the latest 3 detection results and can also check all the historical detection records of the current day.
While certain specific embodiments of the utility model have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the utility model. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.
Claims (10)
1. The utility model provides a cigarette lining paper shaping degree automatic checkout device which characterized in that, this device includes: the clamping module, the pressing module, the detection module, the PLC, the electromagnetic valve module and the cylinder module; the PLC controls the electromagnetic valve module, starts the cylinder module to enable the clamping module to clamp and centralize the lining paper sample, and enables the pressurizing module to press down the lining paper sample; the PLC controls the detection module to detect and record the heights of the lining paper samples in different states; the cylinder module includes: the device comprises a sample clamping cylinder, a sliding table cylinder, a pressing cylinder, a centralizing sliding table cylinder and a centralizing clamping cylinder.
2. The automatic detection device for forming degree of lining paper for cigarettes according to claim 1, wherein the clamping module comprises: a clamping mechanism and a righting mechanism; the clamping mechanism is used for clamping the lining paper sample; the centralizing mechanism is used for centralizing the lining paper sample.
3. The automatic detecting device for the formation degree of the lining paper for the cigarettes according to claim 2, wherein the clamping mechanism comprises a first fixed part and a first movable part; the first fixed part and the first movable part are oppositely arranged on the bottom plate, and a lining paper sample is arranged in the middle; the first movable portion includes: the sample clamping device comprises a first guide rail, a first sliding block, a sample clamping block and a sample clamping cylinder, wherein the first guide rail is arranged on a bottom plate, the first sliding block reciprocates on the first guide rail, the sample clamping block is positioned on the upper surface of the first sliding block and fixedly connected with the first sliding block, and the sample clamping cylinder is used for controlling the movement of the first sliding block; the first guide rail moves in the X direction.
4. The automatic detection device for the forming degree of the lining paper for the cigarettes according to claim 1 or 3, wherein the pressing module comprises a movable plate arranged on a bottom plate, a second guide rail arranged on the upper surface of the movable plate, a second sliding block which reciprocates on the second guide rail, a pressing cylinder which is fixedly connected with the second sliding block and is positioned on the upper surface of the second sliding block, a sliding table cylinder which is positioned below the movable plate and controls the pressing cylinder to move along the second guide rail, a shifting fork which is connected with the pressing cylinder and moves towards a first fixed part, and a pressing block which is movably connected with the shifting fork; the second guide rail moves in the Y direction.
5. The automatic detection device for forming degree of lining paper for cigarettes according to claim 3, wherein the detection module comprises: a laser sensor transmitter and a laser sensor receiver; the laser sensor transmitter and the laser sensor receiver are respectively positioned on the side plates of the first fixed part and the first movable part.
6. The automatic detection device for forming degree of lining paper for cigarettes according to claim 2, wherein the righting mechanism comprises: the device comprises a connecting plate connected with a side plate, a third guide rail arranged on the connecting plate, a third sliding block which reciprocates on the third guide rail, a centralizing sliding table cylinder which is positioned on the upper surface of the third sliding block and fixedly connected with the third sliding block, and centralizing clamping parts connected with the centralizing sliding table cylinder; the third guide rail moves in the Y direction.
7. The automatic detection device for forming degree of lining paper for cigarettes according to claim 6, wherein the righting and clamping component comprises: the second fixing part is arranged on the centralizing sliding table cylinder, and the second movable part is controlled to move by the centralizing clamping cylinder arranged on the centralizing sliding table cylinder.
8. The automatic detection device for forming degree of lining paper for cigarettes according to claim 1, further comprising: the device comprises a display module and a communication module; the display module displays the detection result of the detection module; and the communication module transmits the detection result to external equipment.
9. The automatic detection device for the formation degree of the lining paper for the cigarettes according to claim 1 or 8, wherein the PLC is respectively connected with a detection module, a display module and an electromagnetic valve module; each electromagnetic valve in the electromagnetic valve module is respectively connected with the air cylinders in the air cylinder module in a one-to-one correspondence manner; the display module is connected with the communication module.
10. The automatic cigarette lining paper forming degree detecting device according to claim 3, wherein the sample clamping block is 0.05mm higher than the first fixing portion.
Priority Applications (1)
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CN202322300456.7U CN221056303U (en) | 2023-08-25 | 2023-08-25 | Automatic detection device for forming degree of lining paper for cigarettes |
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CN202322300456.7U CN221056303U (en) | 2023-08-25 | 2023-08-25 | Automatic detection device for forming degree of lining paper for cigarettes |
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CN202322300456.7U Active CN221056303U (en) | 2023-08-25 | 2023-08-25 | Automatic detection device for forming degree of lining paper for cigarettes |
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