CN221055042U - Flue gas cooling dust pelletizing system - Google Patents
Flue gas cooling dust pelletizing system Download PDFInfo
- Publication number
- CN221055042U CN221055042U CN202322330432.6U CN202322330432U CN221055042U CN 221055042 U CN221055042 U CN 221055042U CN 202322330432 U CN202322330432 U CN 202322330432U CN 221055042 U CN221055042 U CN 221055042U
- Authority
- CN
- China
- Prior art keywords
- flue gas
- inlet
- outlet
- air preheater
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000003546 flue gas Substances 0.000 title claims abstract description 131
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 239000000428 dust Substances 0.000 title claims abstract description 95
- 238000001816 cooling Methods 0.000 title claims abstract description 55
- 238000005453 pelletization Methods 0.000 title description 2
- 239000000779 smoke Substances 0.000 claims description 41
- 239000007921 spray Substances 0.000 claims description 11
- 230000007423 decrease Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 235000019504 cigarettes Nutrition 0.000 description 5
- 239000000446 fuel Substances 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000004880 explosion Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Landscapes
- Chimneys And Flues (AREA)
Abstract
The utility model discloses a flue gas cooling and dedusting system which is characterized by comprising a dust remover, an air preheater and a cooling device, wherein the dust remover is provided with a first flue gas inlet which is communicated with the air preheater; the flue gas enters the air preheater after entering the dust remover from the first flue gas inlet, and the cooling device is used for cooling the flue gas before the flue gas enters the air preheater. The flue gas cooling and dedusting system can prolong the service life of the air preheater and improve the safety in the use process.
Description
Technical Field
The utility model relates to the technical field of flue gas cooling, in particular to a flue gas cooling and dedusting system.
Background
The dust and fuel can generate a large amount of smoke in the combustion process, the smoke is a mixture of gas phase substances and solid phase substances, the gas phase substances mainly comprise carbon dioxide, sulfur dioxide and the like, the solid phase substances are smoke dust, the boiler smoke is grey and even black due to the existence of the smoke dust, the boiler is blocked, dust needs to be removed, common boiler dust removing equipment is provided with a mechanical dust remover, a filter dust remover and the like, the dust and the fuel also emit a large amount of heat in the combustion process, and the dust removing equipment also has high temperature resistance in the dust removing process, but the high temperature smoke enters the air preheater to reduce the service life of the air preheater and possibly bring about explosion and other safety problems, so that the problems are very necessary to be solved.
Disclosure of utility model
In order to overcome the defects of the prior art, the utility model aims to provide a flue gas cooling and dedusting system which can prolong the service life of an air preheater and improve the safety in the use process.
The utility model adopts the following technical scheme:
The flue gas cooling and dedusting system comprises a dust remover, an air preheater and a cooling device, wherein the dust remover is provided with a first flue gas inlet which is communicated with the air preheater; the flue gas enters the air preheater after entering the dust remover from the first flue gas inlet for dust removal, and the cooling device is used for cooling the flue gas before the flue gas enters the air preheater.
Further, the dust remover is provided with a second smoke inlet, the cooling device comprises a heat exchanger, and the heat exchanger is provided with a third inlet and a third outlet; the air preheater is provided with a first outlet, the first outlet is communicated with a third inlet, and the third outlet is communicated with a second smoke inlet.
Further, the second smoke inlet is staggered with the first smoke inlet in the axial direction of the dust remover.
Further, the cooling device also comprises a fan, and the fan is arranged between the third outlet and the second smoke inlet; the fan is provided with a fourth inlet and a fourth outlet, the fourth inlet is communicated with the third outlet, and the fourth outlet is communicated with the second smoke inlet.
Further, the flue gas cooling and dedusting system comprises a spray tower, wherein the spray tower is provided with a third flue gas inlet, and the third outlet is communicated with the third flue gas inlet.
Further, the dust remover is provided with a smoke outlet, the air preheater is also provided with a first inlet, the smoke outlet is communicated with the first inlet, and the smoke outlet is detachably connected with the first inlet; the first inlet communicates with the first outlet.
Further, the air preheater is provided with an air inlet and an air outlet, and the air inlet and the air outlet are arranged on the same side of the air preheater.
Further, the dust remover comprises a first barrel and a second barrel, the first barrel is arranged at the upper end of the second barrel, the inner diameter of the first barrel is gradually reduced to be tangent with the second barrel around the central shaft of the second barrel, the first smoke inlet and the second smoke inlet are all arranged on the first barrel, the first inlet stretches into the second barrel, and the first smoke inlet and the second smoke inlet are all communicated with the first inlet.
Further, one end of the second cylinder body far away from the first cylinder body is a cone part, and the inner diameter of the cone part gradually decreases from one end close to the first cylinder body to one end far away from the first cylinder body.
Further, the flue gas cooling and dedusting system also comprises a furnace body, and the air preheater and the deduster are arranged in the furnace body.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the flue gas is cooled before entering the air preheater, so that the influence of the high temperature flue gas on the air preheater can be prevented, the deformation or the thermal expansion of the air preheater and even the explosion of the air preheater are avoided, the service life of the air preheater is prolonged, and the safety coefficient of the combustion process is improved.
Drawings
Fig. 1 is a schematic diagram of a flue gas cooling and dedusting system according to the present utility model.
In the figure:
11. A first cylinder; 12. a second cylinder; 121. a cone portion; 131. a first smoke inlet; 132. a second smoke inlet; 133. a third smoke inlet; 14. a smoke outlet;
2. An air preheater; 21. a first inlet; 22. a first outlet; 23. a second inlet; 24. a second outlet;
3. A heat exchanger; 31. a third inlet; 32. a third outlet;
4. a blower; 41. a fourth inlet; 42. a fourth outlet;
5. a spray tower;
6. a furnace body.
Detailed Description
For a better understanding and implementation, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.
In the description of the present utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
As shown in fig. 1, the utility model discloses a flue gas cooling and dust removing system, which comprises a dust remover, an air preheater 2 and a cooling device, wherein the dust remover is provided with a first flue gas inlet 131, the first flue gas inlet 131 is communicated with the air preheater, flue gas enters the air preheater after entering the dust remover from the first flue gas inlet 131 for dust removal, and the cooling device is used for cooling the flue gas before the flue gas enters the air preheater 2.
The flue gas cooling and dust removing system is applied to the garbage combustion process of the furnace body 6, the air preheater 2 and the dust remover are specifically arranged in the furnace body 6, flue gas generated by garbage and fuel in combustion enters the dust remover from the first flue inlet and removes dust, the flue gas enters the air preheater 2 after being cooled by the cooling device, and then is subjected to heat exchange with cold air, the flue gas is discharged out of the furnace body 6, and the hot air is directly discharged into the furnace body 6 to provide oxygen for the combustion of the garbage and the fuel.
According to the application, the flue gas is cooled before entering the air preheater 2, so that the influence of the high temperature of the high-temperature flue gas on the air preheater 2 can be prevented, the deformation or the thermal expansion or even the explosion of the air preheater 2 is avoided, the service life of the air preheater 2 is prolonged, and the safety coefficient of garbage combustion is improved.
Further, the dust remover is provided with a second smoke inlet 132, the cooling device comprises a heat exchanger 3, the heat exchanger 3 is provided with a third inlet 31 and a third outlet 32, the air preheater 2 is provided with a first outlet 22, the first outlet 22 is communicated with the third inlet 31, and the third outlet 32 is communicated with the second smoke inlet 132.
On the basis of the structure, when the dust remover just starts to work, the flue gas firstly enters the dust remover from the first flue gas inlet 131, enters the air preheater 2 after dust removal by the dust remover, enters the heat exchanger 3 from the second inlet 31 after heat exchange with cold air, is discharged from the second outlet 32 after heat exchange by the heat exchanger 3, and then enters the dust remover again from the second flue gas inlet 132, so that the temperature of the flue gas which directly enters the dust remover from the first flue gas inlet 131 in the furnace body 6 is higher in the dust remover, the temperature of the flue gas which enters the dust remover from the second flue gas inlet 132 is reduced after heat exchange by the air preheater 2 and the heat exchanger 3, and two flue gases with larger temperature differences exist in the dust remover, so that the flue gas with higher temperature and the flue gas which is subjected to cooling treatment are mixed and form the flue gas with lower temperature after dust removal, and the flue gas temperature entering the air preheater 2 is not very high, and the situation that the air preheater 2 is deformed after being heated by the high temperature flue gas is avoided.
In the embodiment, the second smoke inlet 132 is formed in the dust remover, so that the temperature of the smoke is directly neutralized and reduced in the dust remover, the influence of high-temperature smoke on the dust remover is reduced, the smoke can be circularly removed, the dust removing effect is improved, and the smoke content discharged into the air from the second outlet 22 is effectively reduced.
It should be noted that, in other embodiments, the above cooling device may also be a structure having a cooling function for gas, such as a flue gas cooler in the prior art, where the flue gas cooler is disposed at the first inlet 131, and cools the flue gas before the high-temperature flue gas enters the dust remover, or may be disposed between the dust remover and the air preheater 2, and cool the high-temperature flue gas coming out of the dust remover, so long as the flue gas can cool the high-temperature flue gas before entering the air preheater 2.
Further, in order to make the above-mentioned two flue gas that the temperature phase difference is great can intensive mixing, can advance cigarette mouth 132 with the first cigarette mouth 132 crisscross setting of advancing in the axial direction of dust remover, so, because these two flue gas have different height, different flow direction, the flue gas after entering the dust remover from first cigarette mouth 131 is earlier extensive in the dust remover, and the flue gas that gets into the dust remover from second cigarette mouth 132 is in the flue gas stirring that gets into the dust remover from first cigarette mouth 131 in succession, thereby reached and improved the effect that mixes and improve cooling efficiency, effectively avoid local high temperature flue gas to produce the influence to air preheater 2, improve factor of safety.
In order to further improve the effect of flue gas mixing, the flue gas cooling device further comprises a fan 4, wherein the fan 5 is arranged between the third outlet 32 and the second flue gas inlet 132, the fan 4 is provided with a fourth inlet 41 and a fourth outlet 42, the third outlet 32 is communicated with the fourth inlet 41, and the fourth outlet 42 is communicated with the second flue gas inlet 132. So, the flue gas gets into fourth import 41 from third export 32, under the effect of fan 4, improve the velocity of flow of flue gas for the velocity increase of the flue gas of flowing into second inlet 132 from fourth export 42, because the velocity of the flue gas of entering the dust remover from second inlet 132 and the velocity of the flue gas of entering the dust remover from second inlet 132 differ more under the effect of fan 4, therefore can further improve the mixing effect of flue gas, improve the flue gas cooling efficiency of flue gas cooling dust removal system.
The fan 4 of the present embodiment may be a blower in the prior art, or the like.
On the basis of the above structure, part of the flue gas discharged from the heat exchanger 3 flows back to the dust remover, but the flue gas finally discharged from the heat exchanger 3 still contains smoke dust, so in order to perfect the flue gas cooling dust removal system, the embodiment further comprises a spray tower 5, the spray tower 5 is provided with a third smoke inlet 133, and the third outlet 32 is communicated with the third smoke inlet 133, so that the flue gas discharged from the third outlet 32 of the heat exchanger 3 has two flow directions, one flue gas directly enters the spray tower 5, the spray tower 5 can comprise a spray cooling layer and a demisting layer, the flue gas is fully contacted with liquid in the spray cooling layer to cool, and the liquid takes away the smoke dust from the gas, demists through the demisting layer and is discharged.
Further, since the flue gas enters the air preheater 2 and exchanges heat with the cold air through the heat exchange structure in the air preheater 2, the flue gas and the heat exchange structure are easy to attach the smoke dust on the heat exchange structure when contacting, so that the dust remover is provided with the flue gas outlet 14 for cleaning, the air preheater 2 is correspondingly provided with the first inlet 21, the flue gas outlet 14 is communicated with the first inlet 21, the flue gas outlet 14 is detachably connected with the first inlet 21, and the first inlet 14 is communicated with the first outlet 22.
So, when needs are clean, with outlet 14 and first import 21 separation, then adopt high-pressure squirt etc. wash respectively can, if outlet 14 and first import 21 are fixed connection mode, when needs are washd the structure in the vicinity of outlet 14 and first import 21, receive the restriction of structure, not clean in place, then can hinder the business turn over to the flue gas to influence flue gas cooling dust removal efficiency, therefore air heater 2 and dust remover's detachable connection mode can guarantee the circulation of flue gas to a certain extent, improve flue gas cooling dust removal efficiency.
It should be noted that, the detachable connection manner of the smoke outlet 14 and the first inlet 21 in this embodiment may be a threaded connection or a nut connection.
Further, the air preheater 2 is provided with an air inlet 23 and an air outlet 24, the air inlet 23 and the air outlet 24 are arranged on the same side of the air preheater 2, so that cold air enters the air preheater 2 from the air inlet 23, and as the air inlet 23 and the air outlet 24 are arranged on the same side of the air preheater 2, the cold air carries out a roundabout circulation path in the air preheater 2, and finally is discharged from the air outlet 24, so that the cold air can carry out sufficient heat exchange with high-temperature flue gas, and the flue gas cooling efficiency is improved.
Further, the dust collector of this embodiment may be a cyclone dust collector in the prior art, and the specific dust collector includes a first cylinder 11 and a second cylinder 12, where the first cylinder 1 is disposed at an upper end of the second cylinder 12, an inner diameter of the first cylinder 11 is gradually reduced around a central axis of the second cylinder 12 to be tangential to the second cylinder 12, a first smoke inlet 131 is disposed in the first cylinder 11, the first inlet 11 extends into the second cylinder 12, and both the first smoke inlet 131 and the second smoke inlet 132 are communicated with the first inlet 11.
On the basis of the above structure, after the flue gas enters the first cylinder 11 from the first flue gas inlet 131, the linear motion is converted into the curved motion, the flue gas rotates downwards around the outer wall of the first inlet 14, and the flue gas rotates upwards after reaching the bottom wall of the second cylinder 12, and enters the air preheater 2 from the first inlet 14. The cyclone dust collector is adopted in the embodiment, and the large-particle dust is separated from the gas by utilizing the centrifugal force generated by the rotating dust-containing gas flow, so that the dust collection purpose is achieved, the structure is simple, the power consumption is low, the large-particle dust has a high separation effect, and the filter dust collector in the prior art can be adopted in other embodiments.
Further, in order to increase the swirling speed of the flue gas in the cyclone, the end of the second cylinder 12 away from the first cylinder 11 is a cone portion 121, and the inner diameter of the cone portion 121 gradually decreases from the end near the first cylinder 11 toward the end far from the first cylinder 11.
Thus, when the flue gas rotates around the outer wall of the first inlet 14 to contact the inner wall of the cone 121, on one hand, the flue dust in the flue gas, which is not separated by the centrifugal force, contacts the cone 121, loses inertia force and slides down the inclined inner wall of the cone 121 under the action of gravity. On the other hand, the gas swirls around the central axis of the second cylinder 12, and correspondingly enters the air preheater 2 from the first inlet 14, if the lower end of the second cylinder 12 is not provided with the cone portion 121, the swirling and upward flowing state is not easy to form after the flue gas rotates to the bottom wall of the second cylinder 12, and the rising direction may influence the downward rotating flue gas, so that the dust removal efficiency can be further improved by the cone portion 121.
The technical means disclosed by the scheme of the utility model is not limited to the technical means disclosed by the embodiment, and also comprises the technical scheme formed by any combination of the technical features.
It should be noted that modifications and adaptations to the utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.
Claims (10)
1. The flue gas cooling and dedusting system is characterized by comprising a dust remover, an air preheater and a cooling device, wherein the dust remover is provided with a first flue gas inlet which is communicated with the air preheater; the flue gas enters the air preheater after entering the dust remover from the first flue gas inlet, and the cooling device is used for cooling the flue gas before the flue gas enters the air preheater.
2. The flue gas cooling and dust removal system according to claim 1, wherein the dust remover is provided with a second flue gas inlet, and the cooling device comprises a heat exchanger, and the heat exchanger is provided with a third inlet and a third outlet; the air preheater is provided with a first outlet, the first outlet is communicated with the third inlet, and the third outlet is communicated with the second smoke inlet.
3. The flue gas cooling and dust removal system of claim 2, wherein the second flue gas inlet is staggered with the first flue gas inlet in the axial direction of the dust collector.
4. The flue gas cooling and dust removal system of claim 2, wherein the cooling device further comprises a fan, the fan being disposed between the third outlet and the second flue gas inlet; the fan is provided with a fourth inlet and a fourth outlet, the fourth inlet is communicated with the third outlet, and the fourth outlet is communicated with the second smoke inlet.
5. The flue gas cooling and dust removal system according to claim 2, wherein the flue gas cooling and dust removal system comprises a spray tower, the spray tower is provided with a third flue gas inlet, and the third outlet is communicated with the third flue gas inlet.
6. The flue gas cooling and dust removal system according to claim 2, wherein the dust remover is provided with a flue gas outlet, the air preheater is further provided with a first inlet, the flue gas outlet is communicated with the first inlet, and the flue gas outlet is detachably connected with the first inlet; the first inlet communicates with the first outlet.
7. The flue gas cooling and dust removal system according to claim 6, wherein the air preheater is provided with an air inlet and an air outlet, and the air inlet and the air outlet are arranged on the same side of the air preheater.
8. The flue gas cooling and dust removal system of claim 6, wherein the dust remover comprises a first cylinder and a second cylinder, the first cylinder is arranged at the upper end of the second cylinder, the inner diameter of the first cylinder is gradually reduced to be tangent with the second cylinder around the central axis of the second cylinder, the first flue gas inlet and the second flue gas inlet are both arranged in the first cylinder, the first inlet stretches into the second cylinder, and the first flue gas inlet and the second flue gas inlet are both communicated with the first inlet.
9. The flue gas cooling and dust removal system of claim 8, wherein the end of the second cylinder remote from the first cylinder is a cone, and wherein the inner diameter of the cone gradually decreases from the end near the first cylinder toward the end remote from the first cylinder.
10. The flue gas cooling and dust removal system according to any one of claims 1 to 9, further comprising a furnace body, wherein the air preheater and the dust remover are disposed in the furnace body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322330432.6U CN221055042U (en) | 2023-08-29 | 2023-08-29 | Flue gas cooling dust pelletizing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322330432.6U CN221055042U (en) | 2023-08-29 | 2023-08-29 | Flue gas cooling dust pelletizing system |
Publications (1)
Publication Number | Publication Date |
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CN221055042U true CN221055042U (en) | 2024-05-31 |
Family
ID=91224134
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322330432.6U Active CN221055042U (en) | 2023-08-29 | 2023-08-29 | Flue gas cooling dust pelletizing system |
Country Status (1)
Country | Link |
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CN (1) | CN221055042U (en) |
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2023
- 2023-08-29 CN CN202322330432.6U patent/CN221055042U/en active Active
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