CN221026096U - Multi-degree-of-freedom type washing machine shell overturning device - Google Patents

Multi-degree-of-freedom type washing machine shell overturning device Download PDF

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Publication number
CN221026096U
CN221026096U CN202322837554.4U CN202322837554U CN221026096U CN 221026096 U CN221026096 U CN 221026096U CN 202322837554 U CN202322837554 U CN 202322837554U CN 221026096 U CN221026096 U CN 221026096U
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freedom
washing machine
frame
degree
assembly
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赵富珍
陈慧灵
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Suzhou Suntech Intelligent Technology Co ltd
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Suzhou Suntech Intelligent Technology Co ltd
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Abstract

The utility model discloses a multi-degree-of-freedom washing machine shell overturning device, which comprises a rack and an L-shaped rack for carrying a washing machine shell; the frame is provided with a turnover mechanism, the turnover mechanism comprises a rotation degree of freedom, and the rotation degree of freedom acts on and is connected with the L-shaped frame; the technology provided by the utility model introduces automatic elements such as a servo motor, a telescopic cylinder, a chain wheel assembly and the like, and can realize automatic overturning and angle adjustment of the shell through accurate mechanical control. This has improved assembly line's efficiency greatly, has reduced manual operation's demand, has shortened assembly time. The conventional art requires a worker to carry and turn over the heavy outer shell, which has a negative effect on the physical health of the worker. The technology provided by the utility model reduces labor intensity through automatic control, and workers can concentrate on other key tasks, thereby improving the comfort of the working environment.

Description

Multi-degree-of-freedom type washing machine shell overturning device
Technical Field
The utility model relates to the technical field of washing machine production lines, in particular to a multi-degree-of-freedom type washing machine shell overturning device.
Background
The housing of the washing machine is typically manufactured by a manufacturing process such as plastic injection molding (Injection Molding) or metal stamping (METAL STAMPING).
The housing of a washing machine is typically made up of several parts, including a front panel, a rear panel, side panels, a door, a control panel, etc. Each part has its specific function and shape so as to meet the performance and appearance requirements of the washing machine. On the production line, these different parts need to be turned over and adjusted frequently to ensure that they fit correctly and to adapt to the internal parts of the washing machine, thus achieving a complete assembly of the washing machine. Specific:
Each portion must be precisely shaped and sized to mate with the other portions to ensure that the housing is assembled together seamlessly. This requires that minor rotation or adjustment may be required during assembly to eliminate any misalignment or mismatch. The washing machine housing must also accommodate internal components such as motors, pumps, sensors, plumbing, etc. This may require an opening or fitting in the bottom or side of the housing to ensure that these internal components are properly installed and connected.
In a conventional washing machine production line, in order to ensure the correct installation of the components, if the angle of the casing of the washing machine in the previous process does not match the current station requirement, a special manual overturning post is usually required. The task of this post is to manually carry out the washing machine housing and turn over the adjustment, in order to meet the needs of the next process. This conventional mode has the following technical problems:
(1) Time and effort are wasted: manual inversion posts typically require physical labor from an operator to invert the washing machine housing from one angle to another. This is not only time consuming and laborious, but can also cause physical fatigue and potential health problems for the operator.
(2) High labor intensity: the process of manually flipping and adjusting the housing may result in high operator effort, especially during continuous operation, which may adversely affect the physical health of the operator.
(3) Instability: depending on manual flipping and adjustment of the housing, the stability and consistency of the housing may be inferior to automated methods, which may lead to assembly errors or unstable product quality.
For this purpose, a multi-degree-of-freedom washing machine housing turning device is proposed.
Disclosure of utility model
In view of the foregoing, it is desirable to provide a multiple degree of freedom casing turnover device for a washing machine, so as to solve or alleviate the technical problems existing in the prior art, namely time and effort consuming, high labor intensity and instability, and at least provide a beneficial choice for the same;
The technical scheme of the embodiment of the utility model is realized as follows: a multi-degree-of-freedom type washing machine shell overturning device comprises a rack and an L-shaped rack for carrying a washing machine shell; the machine frame is provided with a turnover mechanism, the turnover mechanism comprises a rotation degree of freedom, the rotation degree of freedom acts on and is connected with the L-shaped frame, and when the rotation degree of freedom is executed, the L-shaped frame is driven to drive the washing machine shell to perform turnover adjustment; the L-shaped frame is provided with an array of adapting assemblies, each adapting assembly comprises a plurality of linear degrees of freedom which are distributed in a ring array, and the linear degrees of freedom are used for universal angle adjustment and connected with a vacuum chuck; the vacuum sucker is adsorbed on the outer shell of the washing machine and is used for performing corresponding angle adaptation on the outer shell of the washing machine with curvature characteristics.
In the above embodiment, the following embodiments are described. The multi-degree-of-freedom type washing machine shell overturning device comprises a rack and an L-shaped rack. The machine frame is provided with a turnover mechanism which comprises a rotation degree of freedom, and the degree of freedom is connected with the L-shaped frame. When the degree of freedom of rotation is executed, the L-shaped frame can be driven by the machine, so that the overturning adjustment of the shell of the washing machine is realized. In addition, the L-shaped frame is also provided with an adapting assembly, and each adapting assembly comprises a plurality of linear degrees of freedom, and the linear degrees of freedom are connected with the vacuum chuck to realize multi-directional angle adjustment. The vacuum chuck will be attracted to the washing machine housing, especially for housings with curvature characteristics, achieving a corresponding angular fit.
Wherein in one embodiment: the turnover mechanism comprises a rotary actuator and an arc-shaped plate, wherein the rotary actuator is used for outputting the rotation freedom degree; the rotary actuator is fixedly arranged on the frame, is connected with and driven by one end of the arc-shaped plates, and the other ends of at least two arc-shaped plates are hinged to the outer surface of the L-shaped frame. When the rotary actuator drives the arc plate to rotate, the arc plate drives the L-shaped frame to turn over.
In the above embodiment, the following embodiments are described. The turnover mechanism comprises two key parts: the actuator and the arc are rotated. The rotary actuator is firmly fixed to the frame, which is responsible for providing the degree of freedom of rotation. The rotary actuator is connected to and drives one end of the arcuate plates, while the other ends of at least two arcuate plates are connected to the outer surface of the L-shaped frame by hinges. When the rotary actuator is started and drives the arc plate to rotate, the arc plate can drive the L-shaped frame to turn and adjust, so that the orientation of the shell of the washing machine is changed.
Wherein in one embodiment: the rotary actuator is preferably a servo motor, the servo motor is fixedly arranged on the frame, and an output shaft of the servo motor is fixedly arranged on the outer surface of the L-shaped frame. The two arc plates are fixedly provided with supporting rollers between each other, and the supporting rollers are in running fit with the frame.
In the above embodiment, the following embodiments are described. The servo motor is a motor capable of providing precise rotational control, and is fixed to the frame, and its output shaft is directly connected to the outer surface of the L-shaped frame. In addition, support rollers are arranged between the two arc-shaped plates, and can be rotatably matched on the frame.
Wherein in one embodiment: the turnover mechanism comprises a chain wheel assembly, a driving wheel of the chain wheel assembly is connected to an output shaft of the servo motor, a driven wheel of the chain wheel assembly is connected with a step roller, and the step roller is in running fit with the top of the frame.
In the above embodiment, the following embodiments are described. When the servo motor is driven, the chain wheel assembly is matched with the step roller to perform corresponding driving adjustment; when the servo motor drives, the L-shaped frame can synchronously roll the outer shell of the washing machine, so that the step roller can further bear and guide the outer shell of the washing machine to move in the final stage of the working procedure. If a production line device is carried on the rear parts of the frame and the step roller, the automatic carrying and overturning adjusting functions can be realized.
Wherein in one embodiment: the adaptive assembly comprises two mutually opposite frame bodies, and six telescopic cylinders for outputting the linear degrees of freedom are uniformly arranged between the two frame bodies in a ring array mode; one frame body is fixedly arranged on the L-shaped frame, and the other frame body is fixedly provided with the vacuum chuck.
In the above embodiment, the following embodiments are described. The adaptation assembly comprises two mutually opposite frame bodies, and six telescopic cylinders are uniformly arranged on the two frame bodies and used for outputting linear degrees of freedom. One frame body is firmly fixed on the L-shaped frame, and the other frame body is fixed with a vacuum chuck.
Wherein in one embodiment: the cylinder body and the piston rod of the telescopic cylinder are respectively and universally hinged with one surface of the two frame bodies opposite to each other through universal joint couplings.
In the above embodiment, the following embodiments are described. The cylinder body and the piston rod of the telescopic cylinder are connected with one sides of two mutually opposite frame bodies through the universal joint coupling, and meanwhile the realization of the hinge joint through the universal hinge means that the cylinder body and the piston rod of the telescopic cylinder can realize connection and movement at the relative position between the two frame bodies.
Wherein in one embodiment: the telescopic cylinders are preferably servo electric cylinders, and every two adjacent servo electric cylinders are arranged in a V shape or inverted V shape. The purpose of this mode is to expand the limit stroke amount, interleave each linear degree of freedom, and increase the control accuracy.
In the above embodiment, the following embodiments are described. The telescopic cylinder adopts a servo electric cylinder. Every two adjacent servo electric cylinders are arranged in a V shape or an inverted V shape. The arrangement mode aims to enlarge the limit stroke amount, so that each linear degree of freedom is staggered, and the control precision is improved.
Compared with the prior art, the utility model has the beneficial effects that:
(1) Automation and efficiency improvement: the technology provided by the utility model introduces automatic elements such as a servo motor, a telescopic cylinder, a chain wheel assembly and the like, and can realize automatic overturning and angle adjustment of the shell through accurate mechanical control. This has improved assembly line's efficiency greatly, has reduced manual operation's demand, has shortened assembly time.
(2) The labor intensity is reduced: the conventional art requires a worker to carry and turn over the heavy outer shell, which has a negative effect on the physical health of the worker. The technology provided by the utility model reduces labor intensity through automatic control, and workers can concentrate on other key tasks, thereby improving the comfort of the working environment.
(3) Stability enhancement: the technology provided by the utility model adopts a turnover device with multiple degrees of freedom and a stability element, such as a vacuum chuck, a chain wheel assembly and the like, which are beneficial to stabilizing the turnover and the movement of the shell. This reduces instabilities and errors in the assembly and helps ensure stability of the assembly.
(4) Multiple degrees of freedom and flexibility: the multi-degree-of-freedom design of the telescopic cylinder and the application of the universal joint coupler provided by the utility model enable the assembly process to be more flexible, and can adapt to shells of different types and sizes. This increases the versatility and applicability of the assembly line.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of the turnover mechanism of the present utility model;
FIG. 3 is a schematic view of an L-shaped rack of the present utility model;
FIG. 4 is a schematic perspective view of an adapter assembly of the present utility model;
Reference numerals: 1. a frame; 2. an L-shaped frame; 3. a turnover mechanism; 301. a rotary actuator; 302. an arc-shaped plate; 303. a support roller; 304. a sprocket assembly; 4. a step roller; 5. an adapter assembly; 501. a frame body; 502. a telescopic cylinder; 503. a universal joint coupling; 504. a vacuum chuck;
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. This utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below;
It is noted that terms like "degree of freedom" refer to a relationship of connection and application of a force of at least one component, e.g. "linear degree of freedom" refers to a relationship in which a component is connected to and applies a force to another component or components through the linear degree of freedom such that it is capable of sliding fit or application of a force in a straight direction; "rotational freedom" means that a component is free to rotate about at least one axis of rotation and can apply or receive torque.
Examples
Referring to fig. 1-4, the present embodiment provides:
A multi-degree-of-freedom type washing machine shell overturning device comprises a rack 1 and an L-shaped rack 2 for carrying a washing machine shell; the machine frame 1 is provided with a turnover mechanism 3, the turnover mechanism 3 comprises a rotation degree of freedom, the rotation degree of freedom acts on and is connected with the L-shaped frame 2, and when the rotation degree of freedom is executed, the L-shaped frame 2 is driven to drive the washing machine shell to perform turnover adjustment; the L-shaped frame 2 is provided with an array of adapting assemblies 5, each adapting assembly 5 comprises a plurality of linear degrees of freedom which are distributed in a ring-shaped array, and the linear degrees of freedom are used for universal angle adjustment and are connected with a vacuum chuck 504; the vacuum chuck 504 is attached to the outer housing of the washing machine and is adapted to the corresponding angle of the outer housing of the washing machine with the curvature feature.
In the scheme, the method comprises the following steps: the multi-degree-of-freedom washing machine shell overturning device comprises a frame 1 and an L-shaped frame 2. A tilting mechanism 3 is mounted on the frame 1, which tilting mechanism 3 comprises a rotational degree of freedom, which degree of freedom is connected to the L-shaped frame 2. When the degree of freedom of rotation is implemented, it will drive the L-shaped frame 2, thereby realizing the overturn adjustment of the washing machine shell. In addition, the L-shaped frame 2 is further provided with an adapter assembly 5, and each adapter assembly 5 comprises a plurality of linear degrees of freedom, and the linear degrees of freedom are connected with the vacuum chuck 504 so as to realize multi-directional angle adjustment. The vacuum cup 504 will be attracted to the washing machine housing, especially for housings with curvature characteristics, enabling a corresponding angular fit.
In the scheme, all electric elements of the whole device are powered by mains supply; specifically, the electric elements of the whole device are in conventional electrical connection with the commercial power output port through the relay, the transformer, the button panel and other devices, so that the energy supply requirements of all the electric elements of the device are met.
Specifically, a controller is further arranged outside the device and is used for connecting and controlling all electrical elements of the whole device to drive according to a preset program as a preset value and a drive mode; it should be noted that the driving mode corresponds to output parameters such as start-stop time interval, rotation speed, power and the like between related electrical components, and meets the requirement that related electrical components drive related mechanical devices to operate according to the functions described in the related electrical components.
In the scheme, all pneumatic elements of the whole device are powered by an external compressed air bottle matched with an air pump; specifically, the pneumatic element of the whole device is in conventional pneumatic connection with the air pump output port of the compressed air cylinder through devices such as an electromagnetic valve, a reversing valve, a pipe body and the like;
Preferably, the driving synchronization of the pneumatic elements is controlled by a controller. And the corresponding air pipe length should correspond to the length required for the two mutually extreme travel positions of the L-shaped frame 2.
Specific: the principle of the device is that the angle adjustment of the washing machine shell can be realized in different directions through the design of multiple degrees of freedom. First, the degree of freedom of rotation on the housing 1 allows the L-shaped bracket 2 to rotate, thereby changing the orientation of the housing. At the same time, the adapter assembly 5 on the L-shaped frame 2 contains several linear degrees of freedom that allow the vacuum chuck 504 to move in multiple directions while providing universal angular adjustment. The vacuum chuck 504 is attached to the washing machine housing and allows angular adjustment of the housing with curvature features to ensure proper alignment of the housing during assembly.
It will be appreciated that in this embodiment: the functionality of this device is very important as it makes the assembly of the washing machine housing more efficient and accurate. Through the rotational freedom degree and a plurality of linear freedom degrees, the device can rotate and adjust the angle of the shell on different planes so as to adapt to washing machines with different models or shell shapes. The action of the vacuum cup 504 ensures that accurate angular adaptation can also be accomplished to the housing of the curvature feature, ensuring tightness and consistency in appearance. The device obviously reduces manual intervention, reduces labor intensity, improves production efficiency, and ensures stability and quality of the assembly process. It has important roles in the automation and accuracy of the modern washing machine manufacturing industry.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the turning mechanism 3 includes a rotation actuator 301 for outputting a rotational degree of freedom and an arc plate 302; the rotary actuator 301 is fixedly arranged on the frame 1, and is connected and driven to one end of the arc-shaped plates 302, and the other ends of at least two arc-shaped plates 302 are hinged to the outer surface of the L-shaped frame 2. When the rotary actuator 301 drives the arc plate 302 to rotate, the arc plate 302 drives the L-shaped frame 2 to turn over.
In the scheme, the method comprises the following steps: the tilting mechanism 3 comprises two key parts: a rotary actuator 301 and an arcuate plate 302. The rotary actuator 301 is firmly fixed to the frame 1, which is responsible for providing the degree of freedom of rotation. The rotary actuator 301 is connected to and drives one end of the arc plates 302, and the other ends of at least two arc plates 302 are connected to the outer surface of the L-shaped frame 2 by hinges. When the rotary actuator 301 is started and drives the arc plate 302 to rotate, the arc plate 302 drives the L-shaped frame 2 to turn over and adjust, so that the orientation of the casing of the washing machine is changed.
Specific: the principle of this embodiment is that the rotary actuator 301 drives the arc 302 to rotate through a mechanical connection, and the other end of the arc 302 is connected to the L-shaped frame 2 through a hinge. The rotation angle of the arc plate 302 can be precisely controlled by the control of the rotation actuator 301, thereby realizing the turnover of the L-shaped frame 2. The design principle of the mechanism is based on mechanical connection and transmission of rotary motion so as to realize angle adjustment and ensure correct positioning and angle of the washing machine shell.
Preferably, the front section of the frame 1 may carry a position sensor. When the worker places the washing machine housing on the L-shaped frame 2, the sensor feeds back an electric signal to the controller, and the controller can automatically drive the rotary actuator 301 and the adapting assembly 5 to work.
It will be appreciated that in this embodiment: the functionality of this embodiment is to provide a controllable, precisely adjustable mechanism that makes it possible to flip and adjust the orientation of the washing machine housing. The output force of the rotary actuator 301 can be transmitted to the arcuate plate 302, and this mechanical transmission ensures the tilting movement of the L-shaped frame 2. This function is critical for angular adjustment on the assembly line, as different orientations may be required for different models of washing machine housings. By this mechanism, the assembly line can precisely control the angle of the washing machine housing to ensure that it is properly aligned with other components without adding human intervention. This contributes to an improvement in production efficiency and assembly quality while reducing the labor intensity of manual operations.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the rotary actuator 301 is preferably a servo motor, the servo motor is fixedly arranged on the frame 1, and an output shaft of the servo motor is fixedly arranged on the outer surface of the L-shaped frame 2. The two arc plates 302 are fixedly provided with a supporting roller 303, and the supporting roller 303 is in rotary fit with the frame 1.
In the scheme, the method comprises the following steps: the servo motor is a motor capable of providing precise rotational control, and is fixed to the frame 1, and its output shaft is directly connected to the outer surface of the L-shaped frame 2. Furthermore, between the two curved plates 302 there are support rollers 303, which support rollers 303 are rotatably fitted on the frame 1.
Specific: the servo motor is a motor capable of providing a high-precision rotational output according to an input control signal. Here, a servo motor is used to provide a degree of freedom of rotation, an output shaft of which is directly connected to the L-shaped frame 2, and the rotation of the L-shaped frame 2 can be precisely controlled by the control of the rotation actuator 301. In addition, a support roller 303 is fixed between the two curved plates 302, which can rotate on the frame 1 to maintain the stable movement of the curved plates 302, thereby achieving the adjustment of the angle.
It will be appreciated that in this embodiment: in this embodiment, a servo motor is used as the rotation actuator 301, providing highly accurate rotation control. This control ensures a smooth and precise turning of the L-shaped frame 2 to meet the assembly requirements of the washing machine housing. The function of the support rollers 303 is to maintain stability between the arcuate plates 302, ensuring that they do not rub or become unstable as they rotate on the frame 1. This embodiment has an advantage in that it combines the accuracy of the servo motor and the stability of the support roller 303, so that the housing can be turned over and angularly adjusted, contributing to the improvement of the assembly efficiency and the product quality. This device is an important component in the automated assembly process in the manufacture of modern washing machines.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the turnover mechanism 3 comprises a chain wheel assembly 304, a driving wheel of the chain wheel assembly 304 is connected to an output shaft of a servo motor, a driven wheel of the chain wheel assembly 304 is connected with a step roller 4, and the step roller 4 is in running fit with the top of the frame 1.
In the scheme, the method comprises the following steps: when the servo motor is driven, the chain wheel assembly 304 is matched with the step roller 4 to perform corresponding driving adjustment; when the servo motor drives, the L-shaped frame 2 can synchronously roll the outer shell of the washing machine, so that the step roller 4 can further receive and guide the outer shell of the washing machine to move in the final stage of the working procedure. If a production line device is mounted at the rear parts of the frame 1 and the step roller 4, automatic carrying and overturning adjusting functions can be realized.
Specific: the principle of this embodiment is that the servo motor drives the driven wheel (step roller 4) through the driving wheel and sprocket assembly 304. When the servo motor is started, the drive wheel drives the sprocket assembly 304, thereby rotating the step roller 4. The rotation of the step roller 4 serves to provide driving adjustment, changing the position and orientation of the L-shaped frame 2. The step roller 4 may also receive the washing machine outer housing and guide it into position for further automated processing at the final stage of the process.
It will be appreciated that in this embodiment: the functionality of this embodiment is primarily to provide highly automated handling and flip adjustment functions. The output of the servo motor is transmitted to the step roller 4 through the chain wheel assembly 304, so that the driving and the angle adjustment of the L-shaped frame 2 are realized. And in the final stage of the assembly process, the step roller 4 can be received and guided to the outer shell of the washing machine, so that the degree of automation is further improved. If a production line device is carried on the rear parts (B area shown in fig. 1) of the frame 1 and the step roller 4, the automatic carrying and overturning adjustment functions of the whole assembly process can be realized, so that the manual intervention is reduced, the production efficiency is improved, and the consistency and quality of products are ensured. This device plays a key role in the manufacture of modern washing machines.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the adapter assembly 5 comprises two mutually opposite frame bodies 501, and six telescopic cylinders 502 for outputting linear degrees of freedom are uniformly arranged between the two frame bodies 501 in a ring array; one frame body 501 is fixedly arranged on the L-shaped frame 2, and the other frame body 501 is fixedly provided with a vacuum chuck 504.
In the scheme, the method comprises the following steps: the adapter assembly 5 comprises two mutually opposite frames 501, which frames 501 are each uniformly provided with six telescopic cylinders 502, which telescopic cylinders 502 are used for outputting linear degrees of freedom. One frame 501 is firmly fixed to the L-shaped frame 2, and the other frame 501 is fixed with a vacuum chuck 504.
Specific: the principle of this embodiment is that the telescopic cylinder 502 provides a control of the linear degree of freedom, allowing the adapter assembly 5 to be moved in different directions. Each frame 501 has six telescopic cylinders 502 which allow the position of the adapter assembly 5 to be adjusted in different directions by controlling the expansion and contraction of the telescopic cylinders 502. One frame 501 performs a relative movement with the L-shaped frame 2 by control of a telescopic cylinder 502, and a vacuum chuck 504 on the other frame 501 is used to adsorb and fix the washing machine housing.
It will be appreciated that in this embodiment: the functionality of this embodiment is that the adapter assembly 5 provides multiple linear degrees of freedom, the position of which can be adjusted in multiple directions. This allows for accurate positioning and angular adjustment of the washing machine housing during assembly. Control of the telescoping cylinder 502 allows the adapter assembly 5 to move in multiple directions to ensure proper alignment of the housing. The vacuum cup 504 functions to attract and stabilize the housing, ensuring that it does not move during assembly. The freedom and control capability of this embodiment allows the assembly of the housing to be highly accurate, contributing to improved production efficiency and product quality, while reducing the need for manual handling. This device plays an important role in the manufacture of modern washing machines.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the cylinder body and the piston rod of the telescopic cylinder 502 are respectively and universally hinged with one surface of the two frame bodies 501 opposite to each other through a universal joint coupling 503.
In the scheme, the method comprises the following steps: the cylinder body and the piston rod of the telescopic cylinder 502 are connected to one side of two mutually opposite frame bodies 501 by means of a universal joint coupling 503, while the articulation by means of universal articulation means that the cylinder body and the piston rod of the telescopic cylinder 502 can be connected and moved in the relative position between the two frame bodies 501.
Specific: the principle of this embodiment is the function of the universal joint coupling 503. The universal joint coupling 503 is a mechanical connector that allows transmission of forces and movements in different angles and directions. Here, it is used to connect the cylinder body and the piston rod of the telescopic cylinder 502 with the two frames 501. This design allows the telescopic cylinder 502 to be moved in different directions to adjust the position of the adapter assembly 5, achieving multiple linear degrees of freedom.
Preferably, for each type of curvature characteristic of the washing machine housing, the amount of stroke required for each telescopic cylinder 502 can be preprogrammed as a template and thus constitute the fitting angle of the vacuum chuck 504. Can be directly applied mechanically in actual use. In order to identify the corresponding washing machine model, the control panel can be stored correspondingly, and a worker can realize corresponding driving by clicking a button manually.
It will be appreciated that in this embodiment: the functionality of this embodiment is that it provides additional mechanical degrees of freedom such that the telescoping cylinder 502 can be moved in multiple directions to meet different assembly requirements. Through the use of the universal joint coupling 503, the telescopic cylinder 502 can be connected at different angles and positions, thereby realizing linear motion and angle adjustment. This allows the adapter assembly 5 to be moved in multiple directions to ensure accurate positioning and angular adjustment of the housing. This design is very useful for complex operations and multi-directional adjustments on the assembly line, improving production efficiency and product quality, while reducing the need for manual operations. This device plays an important role in the manufacture of modern washing machines.
In some embodiments of the present application, please refer to fig. 2-4 in combination: the telescopic cylinders 502 are preferably servo cylinders, and every two adjacent servo cylinders are arranged in a V shape or inverted V shape. The purpose of this mode is to expand the limit stroke amount, interleave each linear degree of freedom, and increase the control accuracy.
In the scheme, the method comprises the following steps: the telescopic cylinder 502 adopts a servo electric cylinder. Every two adjacent servo electric cylinders are arranged in a V shape or an inverted V shape. The arrangement mode aims to enlarge the limit stroke amount, so that each linear degree of freedom is staggered, and the control precision is improved.
Specific: the principle of using servo cylinders is that they are an electric actuator capable of providing linear motion control with high accuracy. By configuring the servo cylinders in a V-shaped or inverted V-shaped arrangement, a larger controllable range of motion can be achieved, as the path of movement of the servo cylinders is longer. This arrangement allows linear degrees of freedom to be staggered between adjacent servo cylinders, thereby improving control accuracy.
It will be appreciated that in this embodiment: the functionality of this embodiment is mainly that it provides a larger controllable range of motion and a higher control accuracy. The servo cylinders are able to control linear movements in a highly accurate and controllable manner, while the V-or inverted V-arrangement allows them to move in different directions, expanding the working space. In addition, the staggered arrangement between the servo cylinders increases the control accuracy, as they can complement each other, achieving a more accurate linear motion. This is useful for angular adjustment and positioning of the housing, and can improve the accuracy and stability of the assembly. This device contributes to a more accurate assembly process in modern washing machine manufacturing.
Summarizing, aiming at the related problems in the prior art, the specific embodiment is based on the multi-degree-of-freedom washing machine shell overturning device provided by the invention, and the following technical means or characteristics are adopted to realize solving:
(1) Time and labor consuming solution: in the conventional art, a manual overturning post is required to be arranged in front of each station to manually heave and overturn the shell of the washing machine, which consumes a great deal of manpower and time. The technology of the embodiment adopts equipment such as a servo motor, a telescopic cylinder 502 and the like, and can realize automatic shell overturning and adjustment. The precise control of the servo motor and the V-or inverted V-arrangement of the telescopic cylinder 502 increases the range of motion, thereby reducing manual intervention and greatly shortening assembly time.
(2) Solving the high labor intensity: in the conventional art, manual operation requires carrying and turning the heavy duty washing machine housing, which causes a certain pressure to the physical health of the worker. The technique of this embodiment employs an automated servo cylinder and vacuum chuck 504, eliminating most of the manual labor and reducing the labor intensity of workers. The servo cylinder and vacuum chuck 504 can precisely control and stabilize the position of the housing, reducing the burden on the worker.
(3) Solution of instability: in the conventional art, the manual overturning and adjustment of the housing is prone to instability, which may lead to inaccurate positioning and assembly instability of the housing. The technique of the present embodiment employs servo motors, telescoping cylinders 502, and other automated components that provide high precision motion control and angular adjustment. The stable overturning and moving of the shell can be realized through the cooperative work of the universal joint coupling 503, the chain wheel assembly 304, the step roller 4 and other elements. This improves the accuracy and stability of the assembly.
The above examples merely illustrate embodiments of the utility model that are specific and detailed for the relevant practical applications, but are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (7)

1. The multi-degree-of-freedom washing machine shell overturning device is characterized by comprising a rack (1) and an L-shaped frame (2) for carrying the washing machine shell;
The machine frame (1) is provided with a turnover mechanism (3), the turnover mechanism (3) comprises a rotational degree of freedom, the rotational degree of freedom acts on and is connected with the L-shaped frame (2), and when the rotational degree of freedom is executed, the L-shaped frame (2) is driven to drive the washing machine shell to perform turnover adjustment;
an array is carried on the L-shaped frame (2) and is provided with an adapting assembly (5), each adapting assembly (5) comprises a plurality of linear degrees of freedom which are distributed in a ring-shaped array, and the linear degrees of freedom are used for universal angle adjustment and are connected with a vacuum chuck (504);
The vacuum chuck (504) is attached to the outer casing of the washing machine and is adapted to the corresponding angle of the outer casing of the washing machine with the curvature feature.
2. The multiple degree of freedom washing machine housing inversion apparatus of claim 1 wherein: the turnover mechanism (3) comprises a rotary actuator (301) and an arc plate (302) for outputting the rotational degree of freedom;
The rotary actuator (301) is fixedly arranged on the frame (1), is connected with and driven by one end of the arc-shaped plates (302), and the other ends of at least two arc-shaped plates (302) are hinged to the outer surface of the L-shaped frame (2).
3. The multiple degree of freedom washing machine housing inversion apparatus of claim 2 wherein: the rotary actuator (301) is a servo motor, the servo motor is fixedly arranged on the frame (1), and an output shaft of the servo motor is fixedly arranged on the outer surface of the L-shaped frame (2).
4. A multiple degree of freedom washing machine housing inversion apparatus as claimed in claim 3 wherein: the turnover mechanism (3) comprises a chain wheel assembly (304), a driving wheel of the chain wheel assembly (304) is connected to an output shaft of the servo motor, a driven wheel of the chain wheel assembly (304) is connected with a step roller (4), and the step roller (4) is in rotary fit with the top of the frame (1).
5. The multiple degree of freedom washing machine housing inversion apparatus of claim 1 wherein: the adaptive assembly (5) comprises two mutually opposite frame bodies (501), and six telescopic cylinders (502) for outputting the linear degrees of freedom are uniformly arranged between the two frame bodies (501) in a ring array;
One frame body (501) is fixedly arranged on the L-shaped frame (2), and the other frame body (501) is fixedly provided with the vacuum sucker (504).
6. The multiple degree of freedom washing machine housing turning apparatus of claim 5 wherein: the cylinder body and the piston rod of the telescopic cylinder (502) are respectively and universally hinged with one surface of the two frame bodies (501) opposite to each other through a universal joint coupling (503).
7. The multiple degree of freedom washing machine housing turning apparatus of claim 5 wherein: the telescopic cylinders (502) are servo electric cylinders, and every two adjacent servo electric cylinders are arranged in a V shape or an inverted V shape.
CN202322837554.4U 2023-10-23 2023-10-23 Multi-degree-of-freedom type washing machine shell overturning device Active CN221026096U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322837554.4U CN221026096U (en) 2023-10-23 2023-10-23 Multi-degree-of-freedom type washing machine shell overturning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322837554.4U CN221026096U (en) 2023-10-23 2023-10-23 Multi-degree-of-freedom type washing machine shell overturning device

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CN221026096U true CN221026096U (en) 2024-05-28

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Application Number Title Priority Date Filing Date
CN202322837554.4U Active CN221026096U (en) 2023-10-23 2023-10-23 Multi-degree-of-freedom type washing machine shell overturning device

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