CN221025781U - Welding rod array laminating machine - Google Patents
Welding rod array laminating machine Download PDFInfo
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- CN221025781U CN221025781U CN202322512671.3U CN202322512671U CN221025781U CN 221025781 U CN221025781 U CN 221025781U CN 202322512671 U CN202322512671 U CN 202322512671U CN 221025781 U CN221025781 U CN 221025781U
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- 238000003466 welding Methods 0.000 title claims abstract description 138
- 238000010030 laminating Methods 0.000 title abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 92
- 238000012546 transfer Methods 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 238000005192 partition Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 abstract 2
- 238000003475 lamination Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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Abstract
The utility model relates to a welding rod arranging and laminating machine, which comprises a welding rod conveying unit, a welding rod conveying belt and a spacer block, wherein the welding rod conveying unit comprises a welding rod conveying belt and a spacer block; the disc disassembling unit comprises a disc disassembling bracket and a disc disassembling conveying belt; a tray conveying unit including an empty tray conveying belt; the transfer unit comprises a transfer support and a transfer clamp; a laminated unit comprising a laminated bracket, a laminated conveyer belt, a laminated top plate and a laminated supporting plate; the discharging unit comprises a discharging bracket, a discharging clamp, a discharging conveying belt and a conveying underframe. The utility model has the advantages that: through the mutual cooperation among welding rod conveying unit, tear open a set unit, tray conveying unit, move and carry between unit, stromatolite unit and the ejection of compact unit, realized to the automatic tray of tearing open of empty tray of stack, the automatic stromatolite of full tray on empty tray is placed to the welding rod of whole row automatically, whole process has significantly reduced manual labor, has also reduced the consumption of manpower resources, has realized the automatic stromatolite of whole row welding rod and has deposited.
Description
Technical Field
The utility model relates to the field of storage of welding rods, in particular to a welding rod arranging and laminating machine.
Background
The welding rod is a coated melting electrode for welding rod arc welding, and consists of a coating and a core wire. The special steel wires for welding are classified into three types of carbon structural steel, alloy structural steel and stainless steel according to the specification of the national standard "steel wire for welding" (GB 1300-77).
In the process of welding rod production, when the finished welding rod is stored, in order to avoid the phenomenon that the use of the welding rod is affected due to the mutual interference or collision between two adjacent welding rods, the common storage mode is as follows: and a whole row of welding rods are stored on one tray, and then the adjacent two rows of welding rods are separated through the action of the tray, so that the phenomenon of mutual interference or collision is avoided. The prior storage mode is mostly realized by manpower, firstly, the stacked trays are required to be taken down one by workers, then the welding rods in the whole row are placed on the trays, and finally the trays with the welding rods are stacked one by one again, so that the stacked storage of the welding rods is completed. The whole process has high labor intensity and consumes a great deal of manpower resources.
Disclosure of utility model
The technical problem to be solved by the utility model is to provide the welding rod alignment and lamination machine which is convenient for carrying out lamination storage on welding rods and reduces manual labor.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the welding rod array laminating machine has the innovation points that: comprising
The welding rod conveying unit is used for conveying a plurality of rows of welding rods and comprises a welding rod conveying belt and a partition block arranged on the welding rod conveying belt;
The tray disassembly unit is used for disassembling the empty trays of the stacks and comprises a tray disassembly bracket arranged beside the welding rod conveying belt and a tray disassembly conveying belt arranged on the tray disassembly bracket;
The tray conveying unit is used for conveying the split empty tray and comprises an empty tray conveying belt;
The transfer unit is used for grabbing the whole row of welding rods on the welding rod conveying belt and placing the grabbed whole row of welding rods on an empty tray conveyed by the empty tray conveying belt, and comprises a transfer support and a transfer clamp arranged on the transfer support;
a stacking unit for stacking full trays loaded with an array of welding rods, comprising a stacking bracket, a stacking conveyor belt, a stacking top plate and a stacking support plate mounted on the stacking bracket;
The discharging unit is used for conveying the stacked full trays to the next process and comprises a discharging bracket, a discharging clamp, a discharging conveying belt and a conveying underframe arranged on the discharging conveying belt.
Further, the tray disassembling units are distributed in sequence along the conveying direction of the welding rod conveying belt, the empty tray conveying belts are distributed below the welding rod conveying belt in parallel, the two empty tray conveying belts are respectively in one-to-one correspondence with the two tray disassembling units, the transfer clamp is respectively in one-to-one correspondence with the two empty tray conveying belts, and the stacking units are respectively in two correspondence with the two empty tray conveying belts.
Further, the welding rod conveying belts are arranged on the welding rod conveying support, two welding rod conveying belts are arranged on the welding rod conveying support in parallel, gaps are reserved between the two welding rod conveying belts, a plurality of spacing blocks extending along the conveying direction of the welding rod conveying belts are arranged on the welding rod conveying belts, gaps for accommodating a row of welding rods are reserved between the two adjacent spacing blocks, and the spacing blocks on the two welding rod conveying belts are distributed in a one-to-one correspondence manner;
The conveying direction of the tray removing conveying belt is perpendicular to the conveying direction of the welding rod conveying belt, one side of the tray removing conveying belt extends out of the tray removing support and extends to the lower side of the welding rod conveying belt, an upper tray area, a tray arranging area and a tray removing area are sequentially arranged along the conveying direction of the tray removing conveying belt, a tray arranging assembly is arranged on the tray removing support and located at the tray arranging area, and a tray removing assembly is further arranged on the tray removing support and located at the tray removing area;
The feeding hole of the empty tray conveying belt is positioned at the discharging hole of the tray removing conveying belt, the conveying direction of the empty tray conveying belt is perpendicular to the conveying direction of the tray removing conveying belt, and a first side pushing assembly is further arranged between the empty tray conveying belt and the tray removing conveying belt;
The transfer clamp horizontally moves by the cooperation of a first gear and a first rack arranged on the transfer support, so that the transfer clamp is switched between the welding rod conveying belt and the laminated conveying belt, and the transfer clamp is lifted up and down by the cooperation of a second gear and a second rack arranged on the transfer support, so as to be close to or far away from the welding rod conveying belt or the laminated conveying belt;
The laminated conveyor belt is arranged at a discharge hole of the empty tray conveyor belt, the conveying direction of the laminated conveyor belt is vertical to the conveying direction of the empty tray conveyor belt, a second side pushing assembly is further arranged between the laminated conveyor belt and the empty tray conveyor belt, the laminated top plate is horizontally arranged below the laminated conveyor belt and driven by a fourth cylinder to lift up and down, two pairs of laminated supporting plates which are horizontally arranged are further arranged on two sides of the laminated top plate on the laminated bracket, the two laminated supporting plates on the same side of the laminated bracket are vertically distributed, and the laminated supporting plates are driven by a fifth cylinder arranged on the laminated bracket to be close to or far away from each other;
the discharge clamp horizontally moves along the conveying direction of the welding rod conveying belt by the cooperation drive of a first synchronous belt and a first synchronous wheel which are arranged on the discharge bracket, horizontally moves along the conveying direction of the laminated conveying belt by the cooperation drive of a second synchronous belt and a second synchronous wheel, and vertically moves by the drive of a linear driver;
the discharging conveyor belt is arranged at the side of the laminated bracket, the conveying underframe is provided with a plurality of conveying underframes, the conveying underframes are sequentially distributed on the discharging conveyor belt along the conveying direction of the discharging conveyor belt, and the conveying underframe is driven by the discharging conveyor belt to horizontally move.
Further, the tray arranging assembly comprises a pair of tray arranging plates vertically arranged on two sides of the tray removing support, and the two tray arranging plates are driven by a first cylinder installed on the tray removing support to be close to or far away from each other;
The tray disassembling component comprises a tray disassembling top plate, tray disassembling supporting plates and tray disassembling baffles, wherein the tray disassembling top plate is horizontally arranged below the tray disassembling conveying belt and is driven by a second cylinder to ascend and descend up and down, the tray disassembling supporting plates are respectively horizontally arranged on two sides of the tray disassembling top plate, the tray disassembling supporting plates are respectively driven by a third cylinder installed on the tray disassembling support to be close to or far away from each other, the tray disassembling baffles are installed on one side, close to the welding rod conveying belt, of the tray disassembling support, the tray disassembling baffles are located above the tray disassembling conveying belt, and a gap for allowing a single empty tray to pass through is reserved between the tray disassembling baffles and the tray disassembling conveying belt.
Further, the tray dismounting support plate is provided with a tray dismounting guide plate on one side close to the tray arranging plate, a first guide section which is obliquely arranged is arranged on one side of the tray dismounting guide plate close to the tray arranging plate, a tray dismounting limit plate is further arranged between the tray dismounting support plate and the tray dismounting baffle, and a second guide section which is obliquely arranged is arranged on the upper side of the tray dismounting limit plate.
Further, the first side pushing assembly comprises a first side pushing support located above the discharge hole of the tray removing conveyor belt, a first side pushing plate in an inverted L shape is installed at the bottom end of the first side pushing support, the first side pushing plate is located on one side, far away from the empty tray conveyor belt, of the tray removing conveyor belt, and the first side pushing plate is driven to be close to or far away from the empty tray conveyor belt by the cooperation of a first screw rod and a first screw rod nut installed on the first side pushing support.
Further, the second side pushing assembly comprises a second side pushing support arranged above the discharge hole of the empty tray conveying belt, a pair of second side pushing plates which are distributed in parallel are arranged at the bottom end of the second side pushing support, the second side pushing plates are driven by a second screw rod arranged on the second side pushing support and a second screw rod nut to horizontally move, and the moving direction of the second side pushing plates is the same as the conveying direction of the laminated conveying belt.
Further, a vertical laminated limiting plate is arranged on each of two sides of the laminated support plate, an inclined laminated guide section is arranged at the bottom end of the laminated limiting plate, and a laminated stop block is arranged on each of two sides of the discharge hole of the laminated support plate.
The utility model has the advantages that: according to the utility model, through the mutual matching among the welding rod conveying unit, the tray disassembling unit, the tray conveying unit, the transferring unit, the stacking unit and the discharging unit, the automatic tray disassembling of the empty trays of the stack, the automatic placing of the whole row of welding rods on the empty trays and the automatic stacking of the full trays are realized, the whole process greatly reduces the manual labor, reduces the consumption of manpower resources, and realizes the automatic stacking storage of the whole row of welding rods.
The empty trays of the stacks conveyed are subjected to a straightening effect through the matching of the two tray arranging plates, so that the upper empty tray and the lower empty tray are ensured to be tidy, and the follow-up tray disassembly of the empty trays of the stacks is facilitated.
The design of the tray disassembly guide plates and the tray disassembly limit plates on two sides of the tray disassembly support plates utilizes the tray disassembly guide plates to play a guiding role on empty trays of the stacks, ensures that the empty trays of the stacks can smoothly enter between the two tray disassembly support plates, and the tray disassembly limit plates play a guiding role on single empty trays after tray disassembly, ensures the smooth conveying of the empty trays and avoids the phenomenon of deviation of the empty trays in the up-and-down motion process.
The design of the laminated limiting plates and the laminated stop blocks on the laminated support utilizes two laminated limiting plates to play a limiting guide role on the full tray in the lamination process, ensures the alignment of the upper and lower positions of each full tray after lamination, facilitates the subsequent grabbing, and plays a limiting role on the conveying stroke of the full tray on the laminated conveying belt.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of an electrode array laminator of the utility model.
Fig. 2 is a left side view of the disking unit of the present utility model.
Fig. 3 is a right side view of the disking unit of the present utility model.
Fig. 4 is an enlarged schematic view of a portion a of fig. 3.
Fig. 5 is a schematic view of a tray conveying unit in the present utility model.
Fig. 6 is a schematic diagram illustrating the cooperation between the tray removing unit and the tray conveying unit in the present utility model.
FIG. 7 is a schematic view of a first side pushing assembly according to the present utility model.
Fig. 8 is a bottom view of the first side pushing assembly of the present utility model.
Fig. 9 is a schematic diagram of a transfer unit in the present utility model.
FIG. 10 is a schematic diagram of a laminated unit according to the present utility model.
Fig. 11 is an enlarged schematic view of a portion B of fig. 10.
FIG. 12 is a schematic view of a second side pushing assembly according to the present utility model.
Fig. 13 is a bottom view of the second side pushing assembly of the present utility model.
Fig. 14 is a schematic view of a discharge clamp according to the present utility model.
Fig. 15 is a schematic view of a discharge chassis according to the present utility model.
Description of the embodiments
The following examples will provide those skilled in the art with a more complete understanding of the present utility model and are not intended to limit the utility model to the embodiments described.
An electrode array laminator as shown in FIGS. 1-15, comprising
The main frame 1 is a hollow cuboid frame, the middle position of one side of the main frame 1 is a feeding side, and the two ends of the other side of the main frame 1 are discharging sides.
The welding rod conveying unit is used for conveying a plurality of rows of welding rods and comprises a welding rod conveying belt 2 and spacing blocks 22 arranged on the welding rod conveying belt 2, the welding rod conveying belt 2 is arranged on a welding rod conveying support 21, two welding rod conveying belts 2 are arranged on two sides of the welding rod conveying support 21 in parallel, a gap is reserved between the two welding rod conveying belts 2, the welding rod conveying belt 2 is driven by a motor arranged on the welding rod conveying support 21 to work, the discharging side of the welding rod conveying belt 2 extends into the main frame 1 from the feeding side of the main frame 1, a plurality of spacing blocks 22 extending along the conveying direction of the welding rod conveying belt 2 are arranged on the welding rod conveying belt 2, gaps for accommodating one row of welding rods are reserved between two adjacent spacing blocks 22, the spacing blocks 22 on the two welding rod conveying belts 2 are distributed in one-to-one correspondence, and the separation conveying of the plurality of rows of welding rods is realized through the mutual cooperation of the spacing blocks 22 on the two welding rod conveying belts 2.
The tray disassembling units are used for disassembling the empty trays 11 of the stack, and the tray disassembling units are distributed in sequence along the conveying direction of the welding rod conveying belt 2.
As shown in fig. 2 and 3, the tray removing unit includes a tray removing bracket 3 disposed beside the welding rod conveying belt 2, and a tray removing conveying belt 31 disposed on the tray removing bracket 3, and the tray removing bracket 3 and the welding rod conveying bracket 21 are welded and fixed.
The conveying direction of the disassembling conveying belt 31 is perpendicular to the conveying direction of the welding rod conveying belt 2, the disassembling conveying belts 31 are two pairs in total, each pair is composed of disassembling conveying belts 31 distributed on two sides of the disassembling support 3, one side of each pair of two disassembling conveying belts 31 extends out of the disassembling support 3 and extends to the lower portion of the welding rod conveying belt 2, the two pairs of disassembling conveying belts 31 are independently driven by motors mounted on the disassembling support 3 to work, and the two pairs of disassembling conveying belts 31 are distributed in a staggered mode.
The upper tray area, the tray arranging area and the tray removing area are sequentially arranged along the conveying direction of the tray removing conveying belt 3, wherein one pair of tray removing conveying belts 31 are positioned at the upper tray area, and the other pair of tray removing conveying belts 31 extend from the tray arranging area to the tray removing area and extend to the lower part of the welding rod conveying belt 2.
The tray arranging assembly is arranged at the tray arranging area on the tray removing support 3 and comprises a pair of tray arranging plates 32 which are vertically arranged at two sides of the tray removing support 3, the tray arranging plates 32 are rectangular plates, the two tray arranging plates 32 are driven to be close to or far away from each other by first air cylinders 33 arranged on the tray removing support 3, the same tray arranging plate 32 is driven by the cooperation of two first air cylinders 33 which are distributed up and down, and the two first air cylinders 33 are arranged on the tray removing support 3 through air cylinder mounting plates 34. The empty trays of the delivered stacks are straightened through the matching of the two tray arranging plates 32, so that the upper empty tray and the lower empty tray are orderly ensured, and the subsequent tray disassembly of the empty trays of the stacks is convenient.
The disk dismounting bracket 3 is also provided with a disk dismounting assembly which comprises a disk dismounting top plate 35, a disk dismounting supporting plate 36 and a disk dismounting baffle 37.
The tray removing top plate 35 is a rectangular plate, and the tray removing top plate 35 is horizontally arranged below the tray removing conveyor belts 31 and is positioned between the two tray removing conveyor belts 31 of the same pair, and the tray removing top plate 35 is driven by a second cylinder to lift up and down, so that a tray placed above the two tray removing conveyor belts 31 is driven to lift up and down.
The tray dismounting support plates 36 are horizontally arranged on two sides of the tray dismounting top plate 35 respectively, the tray dismounting support plates 36 are rectangular plates, the tray dismounting support plates 36 are driven by third air cylinders 38 arranged on the tray dismounting support frame 3 to be close to or far away from each other respectively, the third air cylinders 38 are arranged on the tray dismounting support frame 3, guide rails are further arranged on two sides of the tray dismounting support frame 3, which are positioned below the tray dismounting support plates 36, simultaneously, sliding blocks matched with the guide rails are further arranged on the bottom surfaces of the tray dismounting support plates 36, and the tray dismounting support plates 36 are guided when the tray dismounting support plates 36 move horizontally through the cooperation of the guide rails and the sliding blocks, so that the phenomenon of deviation of the tray dismounting support plates 36 is avoided.
The tray removing baffle 37 is installed on one side of the tray removing support 3 close to the welding rod conveying belt 2, the tray removing baffle 37 is located above the tray removing conveying belt 31, and a gap for allowing a single empty tray to pass through is reserved between the tray removing baffle 37 and the tray removing conveying belt 31.
As can be seen from the schematic diagram shown in fig. 4, the tray disassembling guide plate 361 is further disposed on the side of the tray disassembling support plate 36 close to the tray arranging plate 32, a first guide section is disposed on the side of the tray disassembling guide plate 361 close to the tray arranging plate 32, and the inclined direction of the first guide section is gradually inclined from the connection side of the first guide section and the tray disassembling guide plate 361 to the central direction away from the tray disassembling support 3, so that the first guide sections of the two tray disassembling guide plates 361 cooperate together to form an open structure, and the empty trays stacked are convenient to enter between the two tray disassembling support plates 36.
The tray disassembling support plate 36 and the tray disassembling baffle plate 37 are further provided with a tray disassembling limit plate 362, the upper side of the tray disassembling limit plate 362 is provided with a second guiding section which is obliquely arranged, and the inclination direction of the second guiding section is gradually inclined from the joint of the second guiding section and the tray disassembling limit plate 362 to the central direction far away from the tray disassembling support 3, so that the second guiding sections of the two tray disassembling limit plates 362 are matched together to form an open structure, and the single empty tray 11 is conveniently guided. The design of the tray dismounting guide plates 361 and the tray dismounting limit plates 362 on two sides of the tray dismounting support plates 36 utilizes the tray dismounting guide plates 361 to play a guiding role on the empty trays 11 of the stack, ensures that the empty trays 11 of the stack can smoothly enter between the two tray dismounting support plates 36, and the tray dismounting limit plates 362 play a guiding role on the single empty tray 11 after tray dismounting, ensures the smooth conveying of the empty trays 11 and avoids the phenomenon of deviation of the empty trays 11 in the up-and-down motion process.
The tray conveying unit is configured to convey the split empty tray 11, as shown in the schematic diagram of fig. 5, where the tray conveying unit includes an empty tray conveying belt 4, the empty tray conveying belt 4 is installed on the welding rod conveying support 21, two empty tray conveying belts 4 are distributed below the welding rod conveying belt 2 in parallel, the two empty tray conveying belts 4 are respectively in one-to-one correspondence with the two tray disassembling units, and in order to ensure that the two empty tray conveying belts 4 can smoothly cooperate with the two tray disassembling units, the two empty tray conveying belts 4 are designed to be longer or shorter, and a section of the tray disassembling belt 31 in the corresponding two tray disassembling units extends out of the one section of the tray disassembling unit to be also designed to be longer or shorter, so that the two empty trays 11 are respectively conveyed from the two tray disassembling units to the two empty tray conveying belts 4 on the same plane by using a length difference.
The feed inlet of empty tray conveyer belt 4 is located the discharge gate department of tearing open a set conveyer belt 31, and the direction of delivery of empty tray conveyer belt is mutually perpendicular with the direction of delivery of tearing open a set conveyer belt, and the discharge gate of empty tray conveyer belt 4 then stretches into inside main frame 1 from the feed side of main frame 1, utilizes one of them horizontal pole 12 of main frame 1 to play a spacing effect that stops to empty tray 11 that carries on empty tray conveyer belt 4 simultaneously, avoids empty tray 11 to drop from empty tray conveyer belt 4 directly.
A first side pushing assembly is further arranged between the empty tray conveying belt 4 and the tray disassembling conveying belt 31, the first side pushing assembly comprises a first side pushing support 41 positioned above a discharge hole of the tray disassembling conveying belt 31, two sides of the first side pushing support 41 are fixed on the welding rod conveying support 21, a first side pushing plate 42 in an inverted L shape is arranged at the bottom end of the first side pushing support 41, the first side pushing plate is positioned at one side of the tray disassembling conveying belt 31 far away from the empty tray conveying belt 4, the first side pushing plate is close to or far away from the empty tray conveying belt 4 through the matched driving of a first lead screw 43 and a first lead screw nut 44, two sides of the first lead screw 43 are arranged on the first side pushing support 41 through the matched rolling of a bearing seat, the first lead screw 43 is driven by a motor arranged on the first side pushing support 41 to rotate, a first lead screw nut 44 matched with the first lead screw 43 is arranged at the top end of the first side pushing plate 42, a first guide rod 45 is further arranged on two sides of the first side pushing plate 43 respectively, the first guide rod 45 is arranged on two sides of the first side pushing plate 45, the first lead screw nut 44 is matched with the first lead screw nut 44, and the first lead screw 45 can move through the empty tray conveying belt 11, and the empty tray conveying belt can be guaranteed.
The transfer unit is configured to grasp the whole row of welding rods on the welding rod conveying belt 2 and place the grasped whole row of welding rods on the empty tray 11 conveyed by the empty tray conveying belt 4, and as shown in the schematic diagram of fig. 9, the transfer unit includes a transfer support 5 and transfer clamps installed on the transfer support, the transfer clamps have two transfer clamps, respectively correspond to the two empty tray conveying belts 4 one by one, are configured to grasp the whole row of welding rods on the welding rod conveying belt 2, and are respectively placed on the empty trays 11 conveyed by the different empty tray conveying belts 4.
The transfer clamps horizontally move by the cooperation of a first gear and a first rack arranged on the transfer support 5, so that the transfer clamps are switched between the welding rod conveying belt and the stacking conveying belt, the two transfer clamps are arranged on the same transfer plate 51, a pair of first transfer guide rails which are vertically distributed are arranged on the transfer support 5, the extending direction of the first transfer guide rails is perpendicular to the conveying direction of the empty tray conveying belt 4, a first transfer sliding block matched with the first transfer guide rails is arranged on the transfer plate 51, the first rack is arranged between the two first transfer guide rails, the extending direction of the first rack is the same as the extending direction of the first transfer guide rails, a first transfer motor 52 is arranged on the transfer plate 51, and the two transfer clamps are driven to synchronously and horizontally move in the same direction by the engagement of the first gear and the first rack at the output end of the first transfer motor 52.
The transfer fixture is lifted up and down by the cooperation of a second gear and a second rack 56 which are arranged on the transfer support 5, so as to approach or depart from the welding rod conveying belt or the stacked conveying belt, the transfer fixture is arranged on the transfer plate 51 through a transfer column 54 and a transfer seat 53, the transfer seat 53 is directly fixed on the transfer plate 51, a through hole which is used for accommodating the transfer column 54 to pass up and down and move is formed in the transfer seat 53, a second transfer guide rail 55 which is vertically arranged is respectively arranged at two sides of the transfer column 54, a second transfer sliding block which is matched with the second transfer guide rail 55 is respectively arranged at two sides of the transfer seat 53, a second transfer motor 57 is arranged on the side surface of the transfer column 54, the output end of the second transfer motor 57 is connected with a second gear which is meshed with the second rack 56, the upper and lower lifting of the single transfer column 54 is realized through the cooperation of the meshed second gear and the second rack 56, and the bottom end of the transfer column 54 is connected with the transfer fixture is driven to lift up and down.
The transfer jig includes a horizontally disposed top plate 58 and clamping plates 59 disposed on both sides of the top plate 58, the two clamping plates 59 being driven toward or away from each other by clamping cylinders mounted on the top plate 58, thereby effecting gripping of the entire array of welding rods.
And the stacking units are used for stacking full trays loaded with the whole rows of welding rods, the stacking units are two in number and correspond to the two empty tray conveying belts 4 respectively, the empty trays 11 conveyed by the two empty tray conveying belts 4 are changed into full trays after the whole rows of welding rods are grabbed by the two transfer clamps and placed on the empty trays 11, and the two full trays are respectively conveyed to the two stacking units for stacking.
As shown in fig. 10, the laminated unit includes a laminated bracket 6, a laminated conveyor belt 61, a laminated top plate 62, and a laminated stay 63 attached to the laminated bracket 6, and the laminated brackets 6 of the two laminated units are welded as a unit.
The laminated conveyer belts 61 are arranged at the discharge holes of the empty tray conveyer belt 4, the conveying direction of the laminated conveyer belts 61 is perpendicular to the conveying direction of the empty tray conveyer belt 4, the laminated conveyer belts 61 are distributed on two sides of the laminated bracket 6, and the laminated conveyer belts 61 are driven by motors arranged on the laminated bracket 6 to work.
A second side pushing assembly is further arranged between the laminated conveyor belt 61 and the empty tray conveyor belt 4, as shown in fig. 12 and 13, the second side pushing assembly comprises a second side pushing support 7 arranged above the discharge port of the empty tray conveyor belt 4, two sides of the second side pushing support 7 are fixed on the main frame 1 or the laminated support 6, a pair of second side pushing plates 71 which are distributed in parallel are arranged at the bottom end of the second side pushing support 7, the second side pushing plates 71 are horizontally moved by the cooperation drive of a second lead screw 73 arranged on the second side pushing support and a second lead screw nut, the moving direction of the second side pushing plates is the same as the conveying direction of the laminated conveyor belt 61, two sides of the second lead screw 73 are arranged on the second side pushing support 7 through the cooperation of a bearing and a bearing seat, a side pushing top plate 72 which is connected with the two second side pushing plates 71 is further arranged above the two second side pushing plates 71, a second nut which is matched with the second lead screw 73 is arranged on the bottom end of the second side pushing support 7, the second lead screw 74 is further arranged on two sides of the second side pushing support 73, the second lead screw 74 is further rotatably driven by the second lead screw nut 74 which is arranged on the second side pushing support 7, and the second lead screw nut is further rotatably driven by the second lead screw 74 which passes through the second lead screw support 7, and passes through the empty tray conveyor belt 11, and the second lead screw 74 is rotatably driven by the second lead screw 74.
The laminated top plate 62 is horizontally arranged below the laminated conveying belt 61, the laminated top plate 62 is positioned between the two laminated conveying belts 61, the laminated top plate 62 is driven by a fourth cylinder to lift up and down, so that a full tray conveyed on the laminated conveying belt 61 is pushed to lift up, two pairs of laminated supporting plates 63 which are horizontally arranged are further arranged on two sides of the laminated top plate 62 on the laminated bracket 6, the two laminated supporting plates 63 which are positioned on the same side of the laminated bracket 6 are vertically distributed, the laminated supporting plates 63 are driven by a fifth cylinder 64 arranged on the laminated bracket 6 to be close to or far from each other, and the cooperation between the laminated supporting plates 63 and the fifth cylinder 64 is the same as the cooperation between the tray removing supporting plates 36 and the third cylinder 38. For supporting the full tray by the cooperation of the two pairs of laminated supporting plates 63, the full tray is provided with the whole row of welding rods relative to the empty tray 11, and the relative weight is increased, so that the two pairs of laminated supporting plates 63 are used for supporting the full tray of the laminated, and the number of the full trays supported by the single pair of laminated supporting plates 63 is reduced.
The stacking support 6 is further provided with a vertically arranged stacking limiting plate 66 at two sides of the stacking supporting plate 63, a gap for accommodating stacking of trays is reserved between the two stacking limiting plates 66, the bottom end of the stacking limiting plate 66 is further provided with an inclined stacking guide section 67, the inclined direction of the stacking guide section 67 gradually inclines to the outer sides of the two stacking limiting plates 66 from top to bottom, and accordingly the stacking guide sections 67 of the two stacking limiting plates 66 form an open structure, so that the trays can smoothly enter between the two stacking limiting plates 66, two sides of a discharge hole of the stacking support 6 are further provided with stacking stop blocks 68, and the height of the stacking stop blocks 68 is higher than that of the stacking conveying belt 61. The design of the laminated limiting plates 66 and the laminated stop blocks 68 on the laminated support 6 utilizes two laminated limiting plates 66 to play a role in limiting and guiding the full tray in the lamination process, ensures the alignment of the upper and lower positions of each full tray after lamination, and facilitates the subsequent grabbing, and the laminated stop blocks 68 play a limiting role on the conveying stroke of the full tray on the laminated conveying belt 61, so that the full tray is prevented from falling from the laminated conveying belt 61 directly.
The discharging unit is used for conveying the stacked full trays to a next process and comprises a discharging bracket 8, a discharging clamp, a discharging conveying belt 81 and a conveying underframe 82 arranged on the discharging conveying belt.
The discharging support 8 and the main frame 1 are of an integrated structure, a discharging clamp is arranged on the discharging support 8 through the matching of a discharging seat 86 and a discharging upright 85, the discharging seat 86 is movably arranged on the discharging support 8, a through hole for allowing the discharging upright 85 to pass through and lift up and down is formed in the discharging seat 86, and the bottom end of the discharging upright 85 is connected with the discharging clamp.
As shown in the schematic diagram of fig. 14, the discharging fixture is driven by the first synchronous belt installed on the discharging support 8 and the first synchronous wheels 87 to horizontally move along the conveying direction of the welding rod conveying belt 2, the first synchronous wheels 87 are several and are installed on two sides of the discharging support 8 and the discharging seat 86 and the discharging upright 85 respectively, the first synchronous belt passes through the first synchronous wheels 87 on the discharging support 8, the discharging seat 86 and the discharging upright 85 to realize closed loop, wherein any one of the first synchronous wheels 87 is driven by a motor installed on the discharging support 8 to rotate and drive the first synchronous belt to act, a first discharging guide rail 88 is also installed on the discharging support 8, and meanwhile, a first discharging slider matched with the first discharging guide rail 88 is installed at the bottom end of the discharging seat 86 and is connected with the discharging seat 86 to drive the discharging seat 86 to horizontally move along the first discharging guide rail 88, so that the horizontal movement of the discharging fixture along the conveying direction of the welding rod conveying belt 2 is realized.
The discharging clamp is driven by the cooperation of the second synchronous belt 801 and the second synchronous wheel 802 to horizontally move along the conveying direction of the laminated conveying belt 61, and the cooperation of the second synchronous belt 801 and the second synchronous wheel 802 is the same as that of the first synchronous belt and the first synchronous wheel 87, and will not be described in detail in this embodiment.
The discharging clamp is driven by the linear driver to lift up and down, the discharging upright column 85 is driven by the linear driver to lift up and down along the discharging seat 86, so as to drive the discharging clamp to lift up and down, and the lifting of the discharging upright column 85 can adopt a driving mechanism identical to that of the transferring column 54.
The discharging clamp comprises a discharging top plate 803, discharging side plates 804 arranged on two sides of the discharging top plate 803 and discharging supporting plates arranged at the bottom of the discharging side plates 804, wherein the discharging supporting plates and the discharging side plates 804 are matched together to form an L-shaped structure, and the two discharging side plates 804 are driven by a cylinder arranged on the discharging top plate 803 to be close to or far away from each other.
The two discharging conveyer belts 81 are respectively matched with the two lamination units in a one-to-one correspondence manner, are used for receiving stacked full trays of the corresponding lamination units, the discharging conveyer belts 81 are arranged at the side of the lamination support, the discharging conveyer belts 81 are driven by the discharging motor 83 to work, as shown in fig. 15, the plurality of conveying underframes 82 are sequentially distributed on the discharging conveyer belts 81 along the conveying direction of the discharging conveyer belts 81, the conveying underframes 82 are driven by the discharging conveyer belts 81 to horizontally move, a plurality of discharging conveyer push blocks 84 are further arranged on the discharging conveyer belts 81, a gap for accommodating the single conveying underframe 82 is reserved between every two adjacent discharging conveyer push blocks 84, four movable rollers are further arranged at the bottom end of the conveying underframe 82, the movable rollers are supported on the ground, the discharging conveyer belts 81 are arranged inside the ground, grooves for accommodating the installation of the discharging conveyer belts 81 are formed in the ground, and the conveying underframe 82 is driven to move to the next working procedure under the pushing action of the discharging conveyer push blocks 84.
Working principle: firstly, placing the stacked empty trays 11 without welding rods at the upper tray area of the tray removing conveyor belt 31, then conveying the stacked empty trays 11 to the tray arranging area by the tray removing conveyor belt 31, arranging the upper and lower positions of the empty trays 11 by mutually closing two tray arranging plates 32, ensuring the uniformity of the upper and lower positions, conveying the arranged empty trays to the tray removing area again until the empty trays abut against the tray removing baffle 37, then removing the trays 11, firstly, jacking the whole empty trays 11 of the stack upwards by the tray removing top plate 35, enabling the empty trays 11 to be separated from the tray removing conveyor belt 31, then mutually closing by two tray removing supporting plates 36, horizontally inserting the empty trays 11 below the tray removing supporting plates 36, then descending the tray top plate 35, continuously dropping the single empty tray 11 below the tray removing supporting plates 36 on the tray removing conveyor belt 31, conveying the single empty tray 11 to the first side of the tray removing assembly by the tray conveyor belt 31, and repeatedly removing the empty trays 11.
When a single empty tray 11 is conveyed to the first side pushing assembly, the first side pushing plate 42 pushes the single empty tray 11 to the empty tray conveying belt 4, so that the empty tray 11 is conveyed from the tray disassembling conveying belt 31 to the empty tray conveying belt 4, the empty tray conveying belt 4 continues to drive the empty tray 11 to convey until the empty tray 11 moves to the cross rod 12, the second side pushing plate 71 works to push the empty tray 11 from the empty tray conveying belt 4 to the stacking conveying belt 6, at the moment, the transfer unit acts to grasp the whole row of welding rods conveyed by the welding rod conveying belt 2, and the whole row of welding rods are placed on the empty tray 11 on the stacking conveying belt 6, and at the moment, the empty tray becomes full tray.
The full tray is continuously conveyed by the laminated conveyor belt 6 until the full tray abuts against the laminated stop block 68, then the laminated top plate 62 works, the full tray conveyed on the laminated conveyor belt 6 is jacked up upwards until the bottom end surface of the full tray is higher than the laminated supporting plates 63 positioned on the lower side, the two laminated supporting plates 63 are mutually close to each other to support the full tray, then the laminated top plate 62 descends, and the next full tray is waited to be conveyed to the laminated stop block 68, and then the operation is repeated to stack the full tray.
After a certain amount of stacked full trays are placed, the discharging clamp acts to grab and place the stacked full trays at the stacking unit on the upper end face of the corresponding conveying underframe 82, and after the stacked full trays are received by the conveying underframe 82, the full trays are conveyed to the next working procedure under the driving of the discharging conveying belt 81, so that the stacking of the whole array of welding rods is completed.
It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. An electrode array laminator, characterized in that: comprising
The welding rod conveying unit is used for conveying a plurality of rows of welding rods and comprises a welding rod conveying belt and a partition block arranged on the welding rod conveying belt;
The tray disassembly unit is used for disassembling the empty trays of the stacks and comprises a tray disassembly bracket arranged beside the welding rod conveying belt and a tray disassembly conveying belt arranged on the tray disassembly bracket;
The tray conveying unit is used for conveying the split empty tray and comprises an empty tray conveying belt;
The transfer unit is used for grabbing the whole row of welding rods on the welding rod conveying belt and placing the grabbed whole row of welding rods on an empty tray conveyed by the empty tray conveying belt, and comprises a transfer support and a transfer clamp arranged on the transfer support;
a stacking unit for stacking full trays loaded with an array of welding rods, comprising a stacking bracket, a stacking conveyor belt, a stacking top plate and a stacking support plate mounted on the stacking bracket;
The discharging unit is used for conveying the stacked full trays to the next process and comprises a discharging bracket, a discharging clamp, a discharging conveying belt and a conveying underframe arranged on the discharging conveying belt.
2. The welding rod alignment laminator of claim 1, wherein: the tray disassembling units are distributed in sequence along the conveying direction of the welding rod conveying belts, the empty tray conveying belts are distributed below the welding rod conveying belts in parallel, the two empty tray conveying belts are respectively in one-to-one correspondence with the two tray disassembling units, the transfer clamps are respectively in one-to-one correspondence with the two empty tray conveying belts, and the stacking units are respectively in two correspondence with the two empty tray conveying belts.
3. The welding rod alignment laminator of claim 1, wherein: the welding rod conveying belts are arranged on the welding rod conveying support, the number of the welding rod conveying belts is two, the welding rod conveying belts are arranged on the welding rod conveying support in parallel, gaps are reserved between the two welding rod conveying belts, a plurality of spacing blocks extending along the conveying direction of the welding rod conveying belts are arranged on the welding rod conveying belts, gaps for accommodating a row of welding rods are reserved between the two adjacent spacing blocks, and the spacing blocks on the two welding rod conveying belts are distributed in a one-to-one correspondence manner;
The conveying direction of the tray removing conveying belt is perpendicular to the conveying direction of the welding rod conveying belt, one side of the tray removing conveying belt extends out of the tray removing support and extends to the lower side of the welding rod conveying belt, an upper tray area, a tray arranging area and a tray removing area are sequentially arranged along the conveying direction of the tray removing conveying belt, a tray arranging assembly is arranged on the tray removing support and located at the tray arranging area, and a tray removing assembly is further arranged on the tray removing support and located at the tray removing area;
The feeding hole of the empty tray conveying belt is positioned at the discharging hole of the tray removing conveying belt, the conveying direction of the empty tray conveying belt is perpendicular to the conveying direction of the tray removing conveying belt, and a first side pushing assembly is further arranged between the empty tray conveying belt and the tray removing conveying belt;
The transfer clamp horizontally moves by the cooperation of a first gear and a first rack arranged on the transfer support, so that the transfer clamp is switched between the welding rod conveying belt and the laminated conveying belt, and the transfer clamp is lifted up and down by the cooperation of a second gear and a second rack arranged on the transfer support, so as to be close to or far away from the welding rod conveying belt or the laminated conveying belt;
The laminated conveyor belt is arranged at a discharge hole of the empty tray conveyor belt, the conveying direction of the laminated conveyor belt is vertical to the conveying direction of the empty tray conveyor belt, a second side pushing assembly is further arranged between the laminated conveyor belt and the empty tray conveyor belt, the laminated top plate is horizontally arranged below the laminated conveyor belt and driven by a fourth cylinder to lift up and down, two pairs of laminated supporting plates which are horizontally arranged are further arranged on two sides of the laminated top plate on the laminated bracket, the two laminated supporting plates on the same side of the laminated bracket are vertically distributed, and the laminated supporting plates are driven by a fifth cylinder arranged on the laminated bracket to be close to or far away from each other;
the discharge clamp horizontally moves along the conveying direction of the welding rod conveying belt by the cooperation drive of a first synchronous belt and a first synchronous wheel which are arranged on the discharge bracket, horizontally moves along the conveying direction of the laminated conveying belt by the cooperation drive of a second synchronous belt and a second synchronous wheel, and vertically moves by the drive of a linear driver;
the discharging conveyor belt is arranged at the side of the laminated bracket, the conveying underframe is provided with a plurality of conveying underframes, the conveying underframes are sequentially distributed on the discharging conveyor belt along the conveying direction of the discharging conveyor belt, and the conveying underframe is driven by the discharging conveyor belt to horizontally move.
4. The welding rod alignment laminator of claim 3, wherein: the tray arranging assembly comprises a pair of tray arranging plates vertically arranged on two sides of the tray removing support, and the two tray arranging plates are driven by a first cylinder arranged on the tray removing support to be close to or far away from each other;
The tray disassembling component comprises a tray disassembling top plate, tray disassembling supporting plates and tray disassembling baffles, wherein the tray disassembling top plate is horizontally arranged below the tray disassembling conveying belt and is driven by a second cylinder to ascend and descend up and down, the tray disassembling supporting plates are respectively horizontally arranged on two sides of the tray disassembling top plate, the tray disassembling supporting plates are respectively driven by a third cylinder installed on the tray disassembling support to be close to or far away from each other, the tray disassembling baffles are installed on one side, close to the welding rod conveying belt, of the tray disassembling support, the tray disassembling baffles are located above the tray disassembling conveying belt, and a gap for allowing a single empty tray to pass through is reserved between the tray disassembling baffles and the tray disassembling conveying belt.
5. The welding rod alignment laminator of claim 4, wherein: the tray disassembling support plate is characterized in that a tray disassembling guide plate is further arranged on one side, close to the tray arranging plate, of the tray disassembling support plate, a first guide section is obliquely arranged on one side, close to the tray arranging plate, of the tray disassembling guide plate, a tray disassembling limit plate is further arranged between the tray disassembling support plate and the tray disassembling baffle, and a second guide section is obliquely arranged on the upper side of the tray disassembling limit plate.
6. The welding rod alignment laminator of claim 3, wherein: the first side pushing assembly comprises a first side pushing support located above the discharge hole of the tray removing conveyor belt, a first side pushing plate in an inverted L shape is installed at the bottom end of the first side pushing support, the first side pushing plate is located on one side, far away from the empty tray conveyor belt, of the tray removing conveyor belt, and the first side pushing plate is driven to be close to or far away from the empty tray conveyor belt by the cooperation of a first lead screw and a first lead screw nut installed on the first side pushing support.
7. The welding rod alignment laminator of claim 3, wherein: the second side pushing assembly comprises a second side pushing support arranged above the discharge hole of the empty tray conveying belt, a pair of second side pushing plates which are distributed in parallel are arranged at the bottom end of the second side pushing support, the second side pushing plates are driven by a second screw rod arranged on the second side pushing support and a second screw rod nut to horizontally move, and the moving direction of the second side pushing plates is the same as the conveying direction of the laminated conveying belt.
8. The welding rod alignment laminator of claim 3, wherein: the two sides of the laminated support, which are positioned on the laminated support, are respectively provided with a vertically arranged laminated limiting plate, the bottom end of the laminated limiting plate is also provided with an inclined laminated guide section, and the two sides of the discharge hole of the laminated support are respectively provided with a laminated stop block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322512671.3U CN221025781U (en) | 2023-09-15 | 2023-09-15 | Welding rod array laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322512671.3U CN221025781U (en) | 2023-09-15 | 2023-09-15 | Welding rod array laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221025781U true CN221025781U (en) | 2024-05-28 |
Family
ID=91171470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322512671.3U Active CN221025781U (en) | 2023-09-15 | 2023-09-15 | Welding rod array laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221025781U (en) |
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2023
- 2023-09-15 CN CN202322512671.3U patent/CN221025781U/en active Active
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