High-precision gypsum board splitting mechanism
Technical Field
The invention relates to the field of gypsum board slitting, in particular to a high-precision gypsum board slitting mechanism.
Background
The gypsum board packing comprises backplate, filler strip, winding membrane, and wherein backplate and filler strip cut by the gypsum board and constitute, and the main realization step of equipment is cut to current gypsum board is for cutting whole gypsum board, through cutting mechanism backplate or filler strip, and rethread manual hypoplastron and pile up after the cutting.
However, artificial lower plates have some drawbacks: need artifical piecemeal transport, consume the manpower, and artifical hypoplastron inefficiency, be difficult to with the cutting progress coordination unanimous, hinder the cutting progress easily, and cause the damage of colliding with of gypsum board easily.
Disclosure of Invention
The invention aims to provide a high-precision gypsum board splitting mechanism, which solves the problems that the existing gypsum board splitting mechanism needs to manually split and stack boards after being cut, needs to be manually carried in blocks, consumes manpower, is low in efficiency of manual board splitting, is difficult to be coordinated with a cutting progress, easily delays the cutting progress, and easily causes collision and damage of gypsum boards.
The invention provides a high-precision gypsum board splitting mechanism which comprises a splitting structure and a conveying structure, wherein the splitting structure comprises a rack, a splitting shaft, a first motor and two material plate clamping blocks, the bottom of the rack is open, the splitting shaft is connected to the output end of the first motor and bridged inside the rack, and the two material plate clamping blocks are arranged on two sides of the bottom of the rack and used for clamping gypsum boards during splitting;
the conveying structure comprises an upper conveying seat, a lower conveying seat, an adsorption piece, a second motor and a gear;
the upper conveying seat comprises a cutting part and a conveying part, the cutting part is positioned under the rack, two groups of adsorption parts are arranged in a row and symmetrically arranged at the top of the upper conveying seat, the quantity of the adsorption parts in each group is the number of the cut gypsum boards, the distance between two adjacent adsorption parts in the same group is the width of the cut gypsum boards, the adsorption parts in the same group are driven by a driving structure to move from the cutting part to the conveying part or from the conveying part to the cutting part, each adsorption part comprises a vacuum chuck and a lifting rod, the vacuum chucks are arranged at the top of the lifting rod, two parallel baffles are vertically arranged at the top of the conveying part, two opposite sides of the two baffles are respectively provided with a slope plate, the slope plates are inverted V-shaped, the two groups of adsorption parts are symmetrical in the middle of the slope plates, and a plurality of first rollers are equidistantly arranged at the top of the slope plates, plate placing seats are arranged on two sides below the upper conveying seat and used for stacking the cut gypsum boards;
the lower conveying seat is arranged below the upper conveying seat, one side of the lower conveying seat is provided with the second motor, one end of the gear is connected to the conveying end of the second motor through a gear shaft, the other end of the gear is rotatably connected to the lower conveying seat, one side of the bottom of the upper conveying seat is provided with a toothed plate, the other side of the bottom of the upper conveying seat is provided with a sliding block, the gear is connected to the toothed plate and drives the upper conveying seat to move parallel to the horizontal linear motion of the baffle, and the upper conveying seat is connected to the top of the lower conveying seat in a sliding mode through the sliding block.
The high-precision gypsum board splitting mechanism provided by the invention has the following beneficial effects:
according to the invention, through the matching work of the toothed plate and the gear between the upper conveying seat and the lower conveying seat, the upper conveying seat can be stably conveyed back and forth in the horizontal direction, then two groups of adsorption pieces are respectively conveyed to the lower front part of the rack through the back and forth conveying of the upper conveying seat, so that uninterrupted adsorption material receiving is realized, and while material receiving is carried out on one side, blanking and material collection are carried out on the other side, so that the efficiency of stacking and collecting the cut material plates is effectively ensured, and the speed of cutting the gypsum board is not influenced;
the adsorption piece can be adsorbed below the gypsum board by jacking when the gypsum board is clamped between the two flitch clamping blocks, and provides stable flexible support for the gypsum board when the slitting shaft is slit, so that the vibration during slitting is absorbed, and the downward pressure can be absorbed in the slitting process of the slitting shaft, so that the gypsum board can be prevented from being broken under the influence of vibration and pressure, and the slit flitch can be subjected to material receiving, so that subsequent material collection is facilitated;
the driving structure is used for moving and pulling the group of adsorption pieces from the cutting part to the conveying part for subsequent flitch transportation and material collection, or moving and pushing the group of adsorption pieces from the conveying part to the cutting part, so that the adsorption pieces reach the position right below the gypsum board, and the adsorption pieces are convenient to press upwards to adsorb materials;
the two baffles can be used for limiting and supporting the cut material plates, the slope plates are arranged on the baffles, the first idler wheels are arranged at the tops of the slope plates, so that the material plates placed at the tops can smoothly slide down without applying thrust, and the material collection is facilitated;
before cutting the gypsum board, after the flitch grip block of the cutting structure holds the gypsum board, the driving structure drives a group of the adsorption piece in front under the frame to move from the conveying part to the cutting part and reach the position under the frame, the adsorption piece of the group is lifted upwards by the lifting rod and pushed to the bottom of the gypsum board to adsorb the gypsum board, the gypsum board is collected by the collection part, then the gypsum board is cut by the cutting shaft, after the cutting is completed, the driving structure drives the group of the adsorption piece to carry the cut gypsum board to move from the cutting part to the conveying part and reach the middle positions of two baffles, the flitch is pulled to the upper part of the ramp plate, after the pulling is completed, the second motor drives the gear to rotate, and the upper conveying base is horizontally conveyed to one side, and enabling the other group of the adsorption parts to reach the lower front part of the rack, pulling the vacuum chuck to move downwards through the lifting rod, placing the gypsum boards on the vacuum chuck on the first idler wheel at the top of the slope board, enabling the gypsum boards to slide downwards along the slope board under the action of gravity and enable the gypsum boards to be stacked on the board placing seat, repeating the processes of the other group of the adsorption parts at the moment, receiving the materials, pulling the adsorbed material boards between the two baffles, driving the gear by the second motor, driving the upper conveying seat to horizontally convey towards the other side, enabling the adsorption parts to reach the lower front part of the rack, and enabling the materials to be stacked.
In addition, the high-precision gypsum board splitting mechanism provided by the invention can also have the following additional technical characteristics:
furthermore, a sliding seat is arranged at the bottom of the lifting rod, the sliding seats in the same group are connected together, a plurality of sleeve sliding grooves are formed in the upper end face of the upper conveying seat, the sliding seats are connected in the sleeve sliding grooves in a sliding mode, and the sleeve sliding grooves in the same group are communicated with one another.
Further, the drive structure is two sets of, every group the drive structure all includes third motor and first screw rod, the third motor is installed one side of last transport seat, first screw rod threaded connection is one on the slide, and one end is connected the output of third motor, the other end is connected on the last transport seat.
Furthermore, be close to one side of cutting the structure be equipped with a plurality of adsorption piece on the baffle and violently wear the groove, be used for the adsorption piece passes the baffle moves to cut the structure bottom, the adsorption piece crosses the groove and includes lifter groove and sliding seat groove.
Further, the lifter includes servo motor, sleeve, third screw rod and telescopic link, servo motor installs on the slide, sleeve fixed mounting be in the servo motor top, the third screw rod is installed servo motor's output, the third screw rod is arranged in inside the sleeve, telescopic link threaded connection be in third screw rod upper end, and with sleeve sliding connection, vacuum chuck installs the telescopic link top.
Further, the lower conveying seat comprises a motor base, a gear connecting portion and a supporting portion, a gear groove is formed in the middle of the gear connecting portion and used for placing the gear, and a dovetail groove is formed in the top of the supporting portion and used for being connected with the sliding block in an inserting mode.
Further, it is still including the structure of gathering materials, two sets of the structure of gathering materials is located respectively put the seat of a board top, and be located go up the transport seat both sides, the structure of gathering materials includes support frame, sprocket, transfer chain and accepts the board, the support frame includes two annular guide rail framves and connection piece, two the guide rail frame erects the transfer chain both sides, two the connection piece is all connected two between the guide rail frame, and follow pass between the transfer chain, a plurality of accept equidistant ring of board and establish the transfer chain outer lane, and through the second gyro wheel with the transfer chain both sides guide rail frame roll connection.
Furthermore, frame-shaped clamping blocks are arranged on two sides of the back of the bearing plate, the second idler wheels are arranged on two sides inside the clamping blocks, the clamping blocks are clamped on the side, away from the conveying chain, of the guide rail frame, and idler wheel guide rails are arranged on the inner ring and the outer ring of the guide rail frame and used for rolling connection of the second idler wheels.
Furthermore, the second roller is a V-shaped guide roller, and the roller guide rail is a V-shaped convex rail.
Further, cut the structure and still include fourth motor, second screw rod, screw rod connecting block, slide bar and slide bar connecting block, the fourth motor is installed frame one side top, second screw rod one end is connected the output of fourth motor, the other end is connected the frame bottom, the slide bar is vertical to be connected the frame opposite side, screw rod connecting block threaded connection is in on the second screw rod, slide bar connecting block sliding connection be in on the slide bar, divide and cut a shaft one end and connect on the screw rod connecting block, the other end passes through the fourth motor is connected on the slide bar connecting block.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a first schematic diagram of a high precision gypsum board splitting mechanism according to an embodiment of the present invention;
FIG. 2 is a second schematic diagram of a high precision gypsum board splitting mechanism according to an embodiment of the present invention;
FIG. 3 is a side view of a high precision gypsum board slitting mechanism according to an embodiment of the present invention;
FIG. 4 is a cross-sectional view of the upper transport base of an embodiment of the present invention;
FIG. 5 is a side view of an upper transport block and aggregate structure according to an embodiment of the invention;
figure 6 is a front view of an aggregate structure according to an embodiment of the invention;
figure 7 is a side view of an aggregate structure according to an embodiment of the invention;
figure 8 is a top cross-sectional view of an aggregate structure according to an embodiment of the invention.
Reference numerals: 10. a slitting structure, 11, a frame, 12, slitting shafts, 13, a first motor, 14, a flitch clamping block, 15, a fourth motor, 16, a second screw, 17, a screw connecting block, 18, a sliding rod, 19, a sliding rod connecting block, 20, a conveying structure, 21, an upper conveying seat, 211, a slitting part, 212, a conveying part, 213, a toothed plate, 214, a sliding block, 215, a sleeve sliding groove, 216, a suction piece transverse groove, 22, a lower conveying seat, 23, a suction piece, 231, a vacuum chuck, 232, a lifting rod, 2321, a servo motor, 2322, a sleeve, 2323, a third screw, 2324, a telescopic rod, 233, a sliding seat, 24, a second motor, 25, a gear, 26, a baffle, 27, a slope plate, 29, a first roller, 30, a driving structure, 31, a third motor, 32, a first screw, 40, a plate placing seat, a material collecting 50, a material structure, 51, a supporting frame, 511, a guide rail frame, 5111, a roller guide rail, 512. connecting piece, 52, chain wheel, 53, conveying chain, 54, bearing plate, 55, clamping block, 56 and second roller.
Detailed Description
In order to make the objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. Several embodiments of the invention are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1 to 4, an embodiment of the present invention provides a high precision gypsum board splitting mechanism, including a splitting structure 10 and a conveying structure 20, where the splitting structure 10 includes a frame 11, a splitting shaft 12, a first motor 13, and two flitch clamping blocks 14, the bottom of the frame 11 is open, the splitting shaft 12 is connected to an output end of the first motor 13 and is bridged inside the frame 11, and the two flitch clamping blocks 14 are installed on two sides of the bottom of the frame 11 and are used for clamping gypsum boards during splitting;
the conveying structure 20 includes an upper conveying base 21, a lower conveying base 22, an adsorbing member 23, a second motor 24, and a gear 25.
Go up transport seat 21 and include cutting portion 211 and transport portion 212, cut portion 211 and be located under frame 11, two sets of absorption piece 23 is arranged into a row and the symmetry is installed last transport seat 21 top, every group the quantity of absorption piece 23 is the number of pieces of cutting back gypsum board, adjacent two in same group the interval of absorption piece 23 is the width of cutting back gypsum board, same group absorption piece 23 is driven by a drive structure 30 and is followed cut portion 211 motion to transport portion 212 or follow transport portion 212 motion to cut portion 211, absorption piece 23 includes vacuum chuck 231 and lifter 232, vacuum chuck 231 installs at the top of lifter 232, transport portion 212 top is equipped with two parallel baffles 26 perpendicularly, two the opposite side of baffle 26 is equipped with a ramp plate 27 respectively, ramp plate 27 is the style of calligraphy of falling V, two sets of absorption piece 23 is about slope board 27 middle symmetry, slope board 27 top is equidistant installs a plurality of first gyro wheel 29, go up and carry seat 21 below both sides and all placed and put a board seat 40 for pile up the gypsum board after cutting.
Lower transport seat 22 is located the below of last transport seat 21, install down transport seat 22 one side second motor 24, gear 25 one end is passed through the gear shaft and is connected the transport end of second motor 24, and the other end rotates to be connected on the transport seat 22 down, it is equipped with pinion rack 213 to go up transport seat 21 bottom one side, and the bottom opposite side is equipped with slider 214, gear 25 connects pinion rack 213, and drives go up transport seat 21 and do and be on a parallel with the horizontal linear motion of baffle 26, it passes through to go up transport seat 21 slider 214 sliding connection is in transport seat 22 top down.
As shown in fig. 4, a sliding seat 233 is disposed at the bottom of the lifting rod 232, the sliding seats 233 of the same group are connected together, the upper end surface of the upper conveying seat 21 is provided with a plurality of sleeve sliding grooves 215, the sliding seats 233 are slidably connected in the sleeve sliding grooves 215, the sleeve sliding grooves 215 of the same group are communicated, the sliding seats 233 are used for slidably connecting the adsorbing members 23 and the upper conveying seat 21, and the sliding seats 233 of the same group are connected together, so that the driving structure 30 can drive the adsorbing members 23 of a group to push and pull simultaneously, and the synchronism of the movement of the adsorbing members 23 of the same group is maintained.
As shown in fig. 1 to 3, two groups of the driving structures 30 are provided, each group of the driving structures 30 includes a third motor 31 and a first screw 32, the third motor 31 is installed on one side of the upper conveying base 21, the first screw 32 is connected to one of the sliding bases 233 in a threaded manner, one end of the first screw is connected to an output end of the third motor 31, the other end of the first screw is connected to the upper conveying base 21, the third motor 31 rotates forward, the first screw 32 is driven to drive one group of the adsorbing members 23 to move to the bottom of the rack 11 from between the two baffles 26, and then the upper ejection receiving is performed; the third motor 31 rotates reversely to drive the first screw 32 to drive the group of adsorption pieces 23 to move from the bottom of the frame 11 to between the two baffles 26, and then the materials are discharged and collected.
As shown in fig. 4, a plurality of adsorbing member traversing grooves 216 are provided on the baffle 26 on a side close to the slitting structure 10, and are used for the adsorbing members 23 to move to the bottom of the frame 11 through the baffle 26 or to move between two baffles 26 from the bottom of the frame 11, and the adsorbing member traversing grooves 216 include a lifting rod groove and a sliding seat groove.
As shown in fig. 4, the lifting rod 232 includes a servo motor 2321, a sleeve 2322, a third screw 2323 and an expansion rod 2324, the servo motor 2321 is installed on the sliding base 233, the sleeve 2322 is fixedly installed on the top of the servo motor 2321, the third screw 2323 is installed at the output end of the servo motor 2321, the third screw 2323 is disposed inside the sleeve 2322, the expansion rod 2324 is threadedly connected to the upper end of the third screw 2323 and is slidably connected to the sleeve 2322, and the vacuum chuck 231 is installed on the top of the expansion rod 2324.
The lower conveying base 22 comprises a motor base, a gear connecting portion and a supporting portion, a gear groove is formed in the middle of the gear connecting portion and used for placing the gear 25, and a dovetail groove is formed in the top of the supporting portion and used for being connected with the sliding block 214 in an inserting mode.
As shown in fig. 1 to 2 and 5 to 8, the splitting mechanism further includes a material collecting structure 50, two sets of the material collecting structure 50 are respectively disposed above the two plate placing bases 40 and located at two sides of the upper conveying base 21, the material collecting structure 50 includes a supporting frame 51, a chain wheel 52, a conveying chain 53 and a receiving plate 54, the supporting frame 51 includes two annular rail brackets 511 and a connecting piece 512, the two rail brackets 511 are erected at two sides of the conveying chain 53, the two connecting pieces 512 are connected between the two rail brackets 511 and pass through the conveying chain 53, a plurality of receiving plates 54 are annularly disposed at equal intervals on the outer ring of the conveying chain 53 and are connected with the rail brackets 511 at two sides of the conveying chain 53 through a second roller 56 in a rolling manner, the chain wheel 52 and the conveying chain 53 are used for downward or upside-down conveying the receiving plate 54, the supporting frame 51 can play a role in supporting the moving receiving plate 54, and the receiving plate 54 can move smoothly along with the conveying chain 53 through the rolling connection of the second roller 56, and the receiving plate 54 is used for receiving a falling material plate, so that the phenomenon that the material plate is damaged when directly falling on the plate placing seat 40 is avoided.
After the material plates on the slope plates 27 slide, the material plates fall on the bearing plates 54 of the two groups of material collecting structures 50, the conveying chains 53 are pressed downwards to rotate around the chain wheels 52, then the bearing plates 54 above the material plates are driven to move downwards to continue material collection, and the bearing plates 54 after material collection move downwards to transmit the material plates to the bottom and fall on the plate placing seats 40. If one flitch can not drive the conveying chain 53, the flitch of top can continuously fall down, and gravity can increase gradually and with the conveying chain 53 drives the transportation downwards.
As shown in fig. 8, frame-shaped clamping blocks 55 are arranged on two sides of the back of the bearing plate 54, the second rollers 56 are mounted on two sides inside the clamping blocks 55, the clamping blocks 55 are clamped on the side of the guide rail frame 511 away from the conveying chain 53, roller guide rails 5111 are arranged on the inner and outer rings of each guide rail frame 511 for rolling connection of the second rollers 56, and the clamping blocks 55 clamp the inner and outer rings of the guide rail frame 511 through the second rollers 56, so that the stability of the bearing plate 54 during movement can be well maintained.
The second roller 56 is a V-shaped guide roller, the roller guide rail 5111 is a V-shaped convex rail, and the V-shaped guide roller is connected with the V-shaped convex rail in a matching manner, so that good guiding and limiting effects can be achieved.
As shown in fig. 1 and fig. 2, the slitting structure 10 further includes a fourth motor 15, a second screw 16, a screw connecting block 17, a sliding rod 18 and a sliding rod connecting block 19, the fourth motor 15 is installed at the top of one side of the frame 11, one end of the second screw 16 is connected to the output end of the fourth motor 15, the other end is connected to the bottom of the frame 11, the sliding rod 18 is vertically connected to the other side of the frame 11, the screw connecting block 17 is in threaded connection with the second screw 16, the sliding rod connecting block 19 is in sliding connection with the sliding rod 18, one end of the slitting shaft 12 is connected to the screw connecting block 17, the other end is connected to the sliding rod connecting block 19 through the fourth motor 15, the second screw 16, the screw connecting block 17, the sliding rod 18 and the sliding rod connecting block 19 are arranged, for adjusting the height of the slitting shaft 12 in the vertical direction.
In conclusion, the high-precision gypsum board splitting mechanism provided by the invention has the beneficial effects that: according to the invention, through the cooperation of the toothed plate 213 and the gear 25 between the upper conveying seat 21 and the lower conveying seat 22, the upper conveying seat 21 can be stably conveyed back and forth in the horizontal direction, and then two groups of adsorption pieces 23 are respectively conveyed to the lower front part of the rack 11 through the back and forth conveying of the upper conveying seat 21, so that uninterrupted adsorption material receiving is realized, and while material receiving is performed on one side, material blanking and material collection are performed on the other side, so that the efficiency of stacking and collecting the cut material plates is effectively ensured, and the speed of cutting gypsum boards is not influenced;
the adsorption piece 23 can be adsorbed below the gypsum board by jacking when the gypsum board is clamped between the two flitch clamping blocks 14, and can provide stable flexible support for the gypsum board when the slitting shaft 12 performs slitting, so that vibration during slitting is absorbed, and the downward pressure can be absorbed in the slitting process of the slitting shaft 12, so that the gypsum board can be prevented from being broken due to the influence of vibration and pressure, and the slit flitch can be subjected to material receiving, so that subsequent material collection is facilitated;
the driving structure 30 is used for moving and pulling the group of adsorbing elements 23 from the cutting part 211 to the conveying part 212 for subsequent flitch transportation and aggregate, or moving and pushing the group of adsorbing elements 23 from the conveying part 212 to the cutting part 211, so that the adsorbing elements 23 reach the position right below the gypsum board, and the material receiving is conveniently pressed upwards;
the two baffles 26 can be used for limiting and supporting the cut material plates, the slope plates 27 are arranged on the baffles 26, the first rollers 29 are arranged at the tops of the slope plates 27, so that the material plates placed at the tops can smoothly slide down without applying thrust, and the material collection is facilitated, and the slope plates 27 are arranged in an inverted V shape, so that the material plates received by the two groups of adsorption pieces 23 respectively slide down towards two sides, and the material plates are conveniently separately received;
before cutting the gypsum board, after the gypsum board is held by the flitch clamping block 14 of the cutting structure 10, the driving structure 30 drives a group of the adsorption piece 23 in the front below the frame 11 to move from the conveying part 212 to the cutting part 211 and reach under the frame 11, the adsorption piece 23 of the group is lifted upwards by the lifting rod 232 and pushed to the bottom of the gypsum board to adsorb the gypsum board and receive the gypsum board, then the gypsum board is cut by the cutting shaft 12, after the cutting is completed, the driving structure 30 drives the group of the adsorption piece 23 to drive the cut gypsum board to move from the cutting part 211 to the conveying part 212 and reach the middle position of two baffles 26, the flitch is pulled above the slope board 27, after the pulling is completed, the second motor 24 drives the gear 25 to rotate, the upper conveying seat 21 is horizontally conveyed to one side, so that the other group of the adsorption pieces 23 reaches the lower front part of the rack 11, the vacuum suction cups 231 are pulled by the lifting rods 232 to move downwards, gypsum boards on the vacuum suction cups 231 are placed on the first rollers 29 at the tops of the slope plates 27, the gypsum boards slide downwards along the slope plates 27 under the action of gravity and are stacked on the board placing seats 40, at the moment, the other group of the adsorption pieces 23 are subjected to material receiving by repeating the above process, the adsorbed material boards are pulled between the two baffle plates 26, the gear 25 is driven by the second motor 24 to drive the upper conveying seat 21 to horizontally convey to the other side, so that the upper group of the adsorption pieces 23 reaches the lower front part of the rack 11, and then the material is stacked.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.