CN221008627U - High-safety flexible robot body cable - Google Patents
High-safety flexible robot body cable Download PDFInfo
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- CN221008627U CN221008627U CN202322238992.9U CN202322238992U CN221008627U CN 221008627 U CN221008627 U CN 221008627U CN 202322238992 U CN202322238992 U CN 202322238992U CN 221008627 U CN221008627 U CN 221008627U
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- flexible control
- control cable
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- 230000001681 protective effect Effects 0.000 claims abstract description 18
- 229920000742 Cotton Polymers 0.000 claims abstract description 17
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- 229920006231 aramid fiber Polymers 0.000 claims abstract description 5
- 239000004020 conductor Substances 0.000 claims description 15
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
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Abstract
The utility model discloses a high-safety flexible robot body cable, which comprises: the flexible control cable is provided with more than one insulating conductive wire core, a polyester binding belt coated outside each insulating conductive wire core, and a shielding layer arranged outside the polyester binding belt; the power line is provided with more than one power line and is in abutting connection with the flexible control cable; the filler is used for filling a gap between the flexible control cable and the power line and comprises a plurality of high-aramid fiber reinforced ropes; the cotton yarn belt is used for fastening the flexible control cable, the power line and the filler together; the protective sleeve is used for extruding and wrapping the outside of the cotton yarn belt; the performance indexes of the high-safety flexible robot body cable are superior to those of foreign import and foreign import, so that the high-safety flexible robot body cable completely meets the requirements of high-end intelligent robot bodies in China, reaches torsion and drag chain of more than 1000 ten thousand times, and has extremely high safety and reliability.
Description
Technical Field
The utility model relates to a high-safety flexible robot body cable.
Background
The high-speed development of intelligent automation drives the new industrial revolution of modern industrial technology; the advent of intelligent robots has solved the incapacitation of manual labor with boring, monotonous, heavy reciprocating and narrow space; the labor productivity is greatly improved; the efficiency, quality, safety and the like of the production from the entity are greatly ensured.
In recent years, the cost of labor is increasing; the method brings great development bottleneck to the entity manufacturing industry; the development of industry is accelerated, and the development of the industry is basically inclined to the matching of modern intelligent industrial robots, so that the manual conversion of high-difficulty and reciprocating heavy production is completed in the modern industrial matching, and more competitive high-quality products are ensured to be produced; this has also further prompted the development of intelligent automation.
However, because of the special bearing property and the complexity of the environment where the robot is located, higher requirements are put on various control performance cables matched with the intelligent robot electric appliance for use, so that the high safety and high reliability of the robot can be ensured; at present, the main body cable flexible connection of special component requirements of intelligent high-end robots in China is mostly imported in developed countries in Europe and America, and foreign products with high added value restrict the development of intelligent robots in China, and the intelligent robots must be independently developed and matched to be free from people.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model aims to provide the high-safety flexible robot body cable which has various performance indexes superior to foreign import matching in the aspects of flexibility, water resistance, oil resistance, wear resistance, scratch resistance, cutting resistance, high safety and the like, completely meets the requirements of high-end intelligent robot bodies in China, reaches torsion and drag chains of more than 1000 ten thousand times and has extremely high safety and reliability.
The technical scheme adopted for solving the technical problems is as follows:
A high safety flexible robot body cable comprising:
The flexible control cable is provided with more than one insulating conductive wire core, a polyester binding belt coated outside each insulating conductive wire core, and a shielding layer arranged outside the polyester binding belt;
The power line is provided with more than one power line and is in abutting connection with the flexible control cable;
the filler is used for filling a gap between the flexible control cable and the power line and comprises a plurality of high-aramid fiber reinforced ropes;
The cotton yarn belt is used for fastening the flexible control cable, the power line and the filler together;
And the protective sleeve is used for extruding and wrapping the outside of the cotton yarn belt.
Preferably, the insulated conductive wire core comprises a soft bundle stranded conductor and a high soft insulating layer extruded outside the soft bundle stranded conductor.
Preferably, the soft bundle stranded conductor is a soft bare copper conductor formed by finely stranded soft bare copper wires through bundle stranding.
Preferably, the high soft insulation layer is a layer of high thermoplastic elastomer TPE insulation material.
Preferably, the flexible control cable is cabled from two insulated conductive wire cores.
Preferably, the flexible control cable is provided with two groups and is arranged in the protective sleeve in an opposite manner.
Preferably, the power lines are provided with two groups and are respectively arranged at two sides of the two groups of flexible control cables.
Preferably, the cotton yarn tape is a thin cotton yarn tape in which a flexible control cable, a power cord, and a filler are overlapped, covered, wound, and fastened.
Preferably, the protective sheath is a PUR outer protective sheath.
The beneficial effects of the utility model are as follows:
The whole flexible body cable has: the cable has the characteristics of high flexibility, water resistance, stain resistance, acid and alkali resistance, oil resistance, scratch resistance, long service life, small outer diameter, convenient installation and the like, the repeated twisting times can meet the special severe requirements of wiring inside the intelligent robot body by more than ten thousands of times, and the cable has the special excellent performances of strong electromagnetic interference resistance, long service life and the like due to the design of the grouping woven shielding layer, and meets the matching requirements of the electric connection inside the modern intelligent robot body.
Drawings
Fig. 1 is a schematic perspective view of a high-safety flexible robot body cable according to the present utility model;
FIG. 2 is a schematic cross-sectional view of a high-safety flexible robot body cable according to the present utility model;
fig. 3 is a schematic diagram of a partial structure of a high-safety flexible robot body cable according to the present utility model.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the utility model, so that those skilled in the art may better understand the utility model and practice it.
Examples
Referring to fig. 1-3, a high safety flexible robot body cable, comprising:
The flexible control cable 1 is provided with more than one insulating conductive wire core 11, a polyester binding tape 12 coated outside each insulating conductive wire core 11 and a shielding layer 13 arranged outside the polyester binding tape 12;
The power line 2 is provided with more than one power line and is abutted with the flexible control cable 1;
The filler 3 is used for filling a gap between the flexible control cable 1 and the power line 2 and comprises a plurality of high-aramid fiber reinforced ropes;
The cotton yarn belt 4 is used for fastening the flexible control cable 1, the power line 2 and the filler 3 together;
and a protective sleeve 5 for being extruded outside the cotton yarn band 4.
The scheme uses the shielding layer 13, the insulating conductive wire core 11 and the polyester binding tape 12 for coating, so that the safety performance of the cable can be effectively provided, and the safety problems such as short circuit, electric leakage and the like of the cable can be prevented; the flexible control cable 1 is adopted in the scheme, so that the cable has a certain degree of flexible characteristic, and can adapt to the movement and deformation of different robots, so that the flexibility and the freedom degree of the robots can be improved; the filler 3 adopts the high aramid fiber reinforced rope and can be filled in the gap between the flexible control cable 1 and the power line 2, so that the structural strength and durability of the cable can be enhanced, and the possibility of damage to the cable caused by vibration and impact of the robot during working is reduced; by using the cotton tape 4 to tie the flexible control cable 1, the power cord 2 and the filler 3 together and to squeeze it out of the protective cover 5, additional mechanical protection and protection can be provided, thereby avoiding damage to the cable or the effects of external factors on it.
The insulated conductive wire core 11 comprises a soft bundle stranded conductor 111 and a high soft insulating layer 112 extruded outside the soft bundle stranded conductor 111, wherein the soft bundle stranded conductor 111 is a soft bare copper conductor formed by finely stranded soft bare copper wires through bundle stranding, and the high soft insulating layer 112 is a high thermoplastic elastomer TPE insulating material layer.
The insulated conductive core 11 employs a high soft insulation layer 112 using a layer of high thermoplastic elastomer TPE insulating material. The insulating material has excellent insulating performance, can effectively isolate the contact between the lead and the external environment, and reduces the risks of electric leakage and short circuit; the soft bundle twisted conductor 111 is a soft bare copper conductor formed by twisting fine twisted soft bare copper wires. The design ensures that the lead has good flexibility and bending property, can adapt to the curve path and deformation of the robot during movement, and simultaneously keeps the reliability of electrical connection.
According to the scheme, the high thermoplastic elastomer TPE insulating material layer is used, the material has high heat resistance, and the insulating material can keep stable insulating performance in a high-temperature environment generated in the working process of the robot, is not easy to melt or deform, so that higher safety is provided.
The design of the twisted conductor 111 may increase the mechanical strength and durability of the wire. Through the bundle stranded thin copper wire, the structure of wire is firmer, can resist outside pulling force and extrusion force, reduces the risk of fracture and damage.
The flexible control cable 1 is formed by two groups of insulated conductive wire cores 11, the flexible control cable 1 is provided with two groups and is oppositely arranged in the protective sleeve 5, and the power wire 2 is provided with two groups and is respectively arranged at two sides of the two groups of flexible control cables 1.
The flexible control cable 1 and the power line 2 are respectively provided with two groups and are arranged relatively in the protective sleeve 5, so that the wiring mode can effectively reduce the interference between the cables and improve the reliability and stability of the overall signal transmission; the flexible control cable 1 formed by the two insulated conductive wire cores 11 in a team has higher flexibility, can adapt to the movement and deformation of a robot, and meanwhile, the relative arrangement in the protective sleeve 5 can also effectively protect the cable from being damaged by the external environment, so that the durability and the reliability of the cable are improved.
The power line 2 is arranged on two sides of the flexible control cable 1, so that the safety of the cable can be further enhanced, the power line 2 is usually required to bear higher current and power, and the risk of mutual interference can be reduced by arranging the power line 2 separately from the flexible control cable 1, so that the possibility of cable faults is reduced; the flexible control cable 1 and the power line 2 are arranged in groups, so that maintenance and troubleshooting can be facilitated. When a cable fault occurs, the problem can be positioned and handled more quickly, and the availability and maintenance efficiency of the robot are improved.
The cotton yarn band 4 is a thin cotton yarn band 4 which is tightly wrapped by overlapping the flexible control cable 1, the power line 2 and the filler 3, and the protective sleeve 5 is a PUR outer protective sleeve 5.
The overlapping lap of the cotton tape 4 provides an extra protective layer to effectively prevent the cable and the power cord 2 from being damaged by the external environment. The cable can absorb impact, extrusion and tensile force, reduce friction and abrasion of external objects on the cable, and prolong the service life of the cable and the power line 2; the filler 3 can fill the gap between the cable and the power line 2, fix the position of the cable and avoid shaking and loosening inside the cable. This helps to reduce stress and tension inside the cable, reducing the risk of cable damage; the cotton tape 4 is a soft and thin material which allows the cable and the power cord 2 to remain somewhat flexible. They can accommodate the movements and deformations of the robot, and the thinner design facilitates the installation and routing of the cables; the PUR outer protective sheath 5 is a polyurethane material with good resistance to abrasion, chemical attack and heat. The adoption of the PUR outer protective sleeve 5 can provide effective waterproof, dustproof and insulating protection, and ensure the safety and reliability of the cable and the power line 2 under various severe environments.
The beneficial effects of the utility model are as follows:
The whole flexible body cable has: the cable has the characteristics of high flexibility, water resistance, stain resistance, acid and alkali resistance, oil resistance, scratch resistance, long service life, small outer diameter, convenient installation and the like, the repeated twisting times can meet the special severe requirements of wiring inside the intelligent robot body by more than ten thousands of times, and the cable has the special excellent performances of strong electromagnetic interference resistance, long service life and the like due to the design of the grouping woven shielding layer, and meets the matching requirements of the electric connection inside the modern intelligent robot body.
The above-mentioned embodiments of the present utility model are not intended to limit the scope of the present utility model, and the embodiments of the present utility model are not limited thereto, and all kinds of modifications, substitutions or alterations made to the above-mentioned structures of the present utility model according to the above-mentioned general knowledge and conventional means of the art without departing from the basic technical ideas of the present utility model shall fall within the scope of the present utility model.
Claims (6)
1. A high safety flexible robot body cable, comprising:
The flexible control cable is provided with more than one insulating conductive wire core, a polyester binding belt coated outside each insulating conductive wire core, and a shielding layer arranged outside the polyester binding belt; the insulated conductive wire core comprises a soft bundle stranded conductor and a high soft insulating layer extruded outside the soft bundle stranded conductor; the soft bundle stranded conductor is a soft bare copper conductor formed by finely stranded soft bare copper wires through bundle stranding, and the high soft insulating layer is a high thermoplastic elastomer TPE insulating material layer;
The power line is provided with more than one power line and is in abutting connection with the flexible control cable;
the filler is used for filling a gap between the flexible control cable and the power line and comprises a plurality of high-aramid fiber reinforced ropes;
The cotton yarn belt is used for fastening the flexible control cable, the power line and the filler together;
And the protective sleeve is used for extruding and wrapping the outside of the cotton yarn belt.
2. The high safety flexible robot-body cable of any one of claim 1, wherein: the flexible control cable is formed by two insulated conductive wire cores in a cabling mode.
3. The high safety flexible robot body cable of claim 2, wherein: the flexible control cable is provided with two groups and is oppositely arranged in the protective sleeve.
4. A high safety flexible robot body cable according to claim 3, wherein: the power line is provided with two groups and is respectively arranged at two sides of the two groups of flexible control cables.
5. The high safety flexible robot body cable of claim 1, wherein: the cotton yarn belt is a thin cotton yarn belt which is formed by overlapping, covering, winding and binding a flexible control cable, a power line and a filler.
6. The high safety flexible robot body cable of claim 5, wherein: the protective sleeve is a PUR outer protective sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322238992.9U CN221008627U (en) | 2023-08-19 | 2023-08-19 | High-safety flexible robot body cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322238992.9U CN221008627U (en) | 2023-08-19 | 2023-08-19 | High-safety flexible robot body cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221008627U true CN221008627U (en) | 2024-05-24 |
Family
ID=91119190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322238992.9U Active CN221008627U (en) | 2023-08-19 | 2023-08-19 | High-safety flexible robot body cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221008627U (en) |
-
2023
- 2023-08-19 CN CN202322238992.9U patent/CN221008627U/en active Active
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