CN221007844U - Automatic detection device of socket - Google Patents
Automatic detection device of socket Download PDFInfo
- Publication number
- CN221007844U CN221007844U CN202323127412.5U CN202323127412U CN221007844U CN 221007844 U CN221007844 U CN 221007844U CN 202323127412 U CN202323127412 U CN 202323127412U CN 221007844 U CN221007844 U CN 221007844U
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- test
- plug
- socket
- detection
- frame
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- 238000001514 detection method Methods 0.000 title claims abstract description 124
- 238000012360 testing method Methods 0.000 claims abstract description 169
- 239000000523 sample Substances 0.000 claims description 33
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
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- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The utility model relates to an automatic detection device for a socket, which comprises a workbench, a feeding track, a manipulator, a detection jig mechanism, a plug force detection mechanism, a ground resistance detection mechanism, a high-voltage testing mechanism and a safety door detection mechanism, wherein the detection jig mechanism comprises a motor, a detection turntable and a jig, the plug force detection mechanism, the ground resistance detection mechanism, the high-voltage testing mechanism and the safety door detection mechanism are arranged on the workbench in an annular array along the rotation direction of the detection turntable, the plug force detection mechanism comprises a machine frame, a plug acquisition bracket, a servo motor, a plug mounting seat, a plug force acquisition module and a plug, two guide rails and a guide post are respectively arranged on the machine frame, the two guide rails and the guide post are distributed in a shape of a Chinese character 'pin', the two guide rails and the guide post are arranged on the plug acquisition bracket in a matched manner, and the two slide blocks are arranged on the two guide rails in a sliding manner.
Description
Technical Field
The utility model relates to the technical field of sockets, in particular to an automatic detection device for a socket.
Background
A socket, also known as a power outlet, refers to a receptacle into which one or more circuit wires may be inserted, through which various wires may be inserted. This facilitates the connection to other circuits. The connection and disconnection of the circuit part is achieved through the connection and disconnection between the circuit and the copper part. After the socket is produced, the socket is required to be subjected to plug force detection, grounding resistance test, high-voltage test, socket safety door validity test and the like. The existing automatic detection device of the socket is single in detection function and large in size, and can not realize plug force detection, grounding resistance test, high-voltage test and socket safety door validity test on one monitoring device. Resulting in a lower detection efficiency of the automatic detection device of the socket.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide the automatic detection device of the socket, which has the advantages of simple structure, stable and reliable performance, high detection efficiency, complete detection function and small volume.
In order to achieve the above purpose, the automatic detection device of the socket comprises a workbench, a feeding track, a manipulator, a detection jig mechanism, a plug force detection mechanism, a grounding resistance detection mechanism, a high-voltage test mechanism and a safety door detection mechanism, wherein the feeding track is arranged on the workbench and used for conveying the socket, the manipulator is arranged on the workbench and used for clamping the socket, the detection jig mechanism, the plug force detection mechanism, the grounding resistance detection mechanism, the high-voltage test mechanism and the safety door detection mechanism are arranged on the workbench in an annular array mode along the rotation direction of the detection turntable, the plug force detection mechanism comprises a mechanism frame, a plug acquisition bracket, a servo motor, a plug mounting seat and a plug force module, wherein the servo motor is used for driving the plug acquisition bracket to slide on the machine frame, the plug force module is connected between the plug mounting seat and the plug acquisition bracket, the guide post is arranged on the guide post in a linkage mode, the guide post is arranged on the guide post and matched with the guide post, and the guide post is arranged on the guide post.
The beneficial effect of above-mentioned structure is: the plug force detection mechanism, the grounding resistance detection mechanism, the high-voltage detection mechanism and the safety door detection mechanism are distributed on the workbench by adopting an annular array, so that the structural design is more compact and the volume is smaller, and the automatic detection device can simultaneously realize a plurality of detection functions of plug force, grounding resistance, high voltage (withstand voltage) and safety door effectiveness, and can effectively improve the detection efficiency of the automatic detection device. The two guide rails and the guide posts of the machine frame are of a delta-shaped structure design, so that the action precision of the plug force detection mechanism on the machine frame can be ensured, and the plug force detection precision of the plug force detection mechanism can be improved. Therefore, the automatic detection device of the socket has the advantages of simple structure, stable and reliable performance, high detection efficiency, complete detection function and small volume.
Specifically, ground resistance detection mechanism including setting up support frame on the workstation, setting up on the support frame and be used for driving plug drive assembly that plug and socket peg graft mutually, set up on the workstation and with socket peg graft mutually ground resistance test needle subassembly, ground resistance test needle subassembly including setting up backup pad on the workstation, setting up cylinder in the backup pad, with cylinder linkage complex driving block, test bar, linkage setting on the test bar and with socket's ground connection terminal matched with ground test needle, the driving block on be provided with test bar matched with fixed cover, the test bar slide and set up in the fixed cover, test bar and fixed cover between be provided with the spring. The spring is arranged between the grounding test needle and the fixed sleeve, the grounding test needle adopts a self-adaptive force structural design, the grounding test needle can be ensured to reliably contact with the grounding wiring terminal of the socket, and the detection precision of the grounding resistance detection mechanism is improved.
Particularly, plug drive assembly including slide the resistance detection support that sets up on the support frame, set up first cylinder on the support frame, with the fixed plate of first cylinder linkage setting, set up the second cylinder on the fixed plate, set up plug support on the resistance detection support, set up on the plug support and with socket matched with plug, resistance detection support on be provided with adjusting bolt, adjusting bolt and resistance detection support between be provided with buffer spring, adjusting bolt pass buffer spring, resistance detection support and connect on the piston rod of second cylinder. The contact driving assembly can drive the plug to be inserted into the socket, and the buffer spring can play a role in buffering, so that the plug and the socket can be reliably contacted, and the working reliability of the socket driving assembly is improved.
Particularly, high-pressure testing mechanism including setting up the high-pressure test frame on the workstation, set up on the high-pressure test frame and be used for driving plug and socket looks plug actuating mechanism, set up the high-pressure test probe subassembly on the high-pressure test frame, the high-pressure test probe subassembly including setting up the high-pressure test cylinder on the high-pressure test frame, with high-pressure test cylinder linkage complex probe holder, set up on the probe holder and with socket matched with high-pressure test probe, high-pressure test probe one end have a plurality of contact teeth with socket matched with, a plurality of contact teeth move and conflict on the socket along with the high-pressure test probe. When the high-voltage testing mechanism works, the high-voltage testing cylinder drives the probe seat to act, the probe seat drives the high-voltage testing probe to act, and the contact teeth of the high-voltage testing probe are contacted with the base, so that the pressure-resistant (high-voltage) testing of the high-voltage testing mechanism is realized. The high-voltage test probe is contacted with the base through the plurality of contact teeth, so that the high-voltage test probe can be contacted with the base more reliably, and the working reliability of the high-voltage test mechanism is improved.
Particularly, emergency exit detection mechanism including setting up emergency exit test frame on the workstation, set up emergency exit test needle drive assembly on the emergency exit test frame, emergency exit test needle drive assembly including setting up the test needle drive cylinder on the emergency exit test frame, slide the setting and with test needle drive cylinder linkage complex test needle file, the linkage sets up two test bars on the test needle file, slide the setting on two test bars and with the matched with emergency exit of socket two test needles, two test bars on the cover respectively have the pressure spring, pressure spring one end conflict on the test needle, the pressure spring other end conflict on the test needle file. When the safety door detection mechanism works, the test needle driving cylinder drives the test needle seat to act, the test needle seat drives the two test rods to act, the two test rods drive the two test needles to act, and the two test needles push the safety door of the socket to act, so that the safety door effectiveness test of the safety door detection mechanism is realized. Be provided with on the test lever with test needle matched with pressure spring, the pressure spring can promote the flexibility ratio of test needle action to the test needle can reliably drive the emergency exit of socket, can effectively improve this emergency exit detection mechanism's operational reliability.
Drawings
Fig. 1 is a perspective view of an embodiment of the present utility model.
Fig. 2 is a top view of an embodiment of the present utility model.
Fig. 3 is a perspective view of a pulling force detecting mechanism according to an embodiment of the present utility model.
Fig. 4 is a perspective view of a ground resistance detection mechanism according to an embodiment of the present utility model.
Fig. 5 is a perspective view of a high voltage testing mechanism according to an embodiment of the present utility model.
Fig. 6 is a perspective view of a safety door detecting mechanism according to an embodiment of the present utility model.
Fig. 7 is a perspective view of a detection jig mechanism according to an embodiment of the utility model.
Detailed Description
As shown in fig. 1-7, the embodiment of the utility model is an automatic detection device for sockets, comprising a workbench 10, a feeding track 12 arranged on the workbench 10 and used for conveying the sockets 11, a manipulator 13 arranged on the workbench 10 and used for clamping the sockets 11, a detection jig mechanism 20 arranged on the workbench 10, a plug force detection mechanism 30, a ground resistance detection mechanism 40, a high-voltage test mechanism 50 and a safety door detection mechanism 60, wherein the detection jig mechanism 20 comprises a motor 21 rotatably arranged on the workbench 10, a detection turntable 22 in linkage with the motor 21, a jig 23 respectively arranged on the detection turntable 22 and used for carrying the sockets 11, the plug force detection mechanism 30, the ground resistance detection mechanism 40, the high-voltage test mechanism 50 and the safety door detection mechanism 60 are arranged on the workbench 10 in an annular array along the rotation direction of the detection turntable 22, the plug force detection mechanism 30 comprises a mechanism frame 31 arranged on the workbench 10, a plug acquisition bracket 32 arranged on the machine frame 31 in a sliding manner, a guide post 311 arranged on the guide post 311 and a sliding manner and a guide post 311 arranged on the two guide post 32 respectively in linkage manner, two guide posts 311 and a guide post 311 arranged on the guide post 32 and a guide post 311 respectively matched with the two guide post 32 arranged on the two guide posts 32 on the workbench guide post 32, and the guide post 311 and the guide post 32 respectively, the guide sleeve 322 is slidably disposed on the guide post 312.
As shown in fig. 4, the ground resistance detection mechanism 40 includes a support frame 41 disposed on the workbench 10, a plug driving assembly 42 disposed on the support frame 41 and used for driving the plug 14 to plug with the socket 11, and a ground resistance test needle assembly 43 disposed on the workbench 10 and plug with the socket 11, the ground resistance test needle assembly 43 includes a support plate 431 disposed on the workbench 10, an air cylinder 432 disposed on the support plate 431, a driving block 433 cooperatively engaged with the air cylinder 432, a test rod 434, a ground test needle 435 cooperatively disposed on the test rod 434 and cooperatively engaged with a ground terminal of the socket 11, the test rod 434 is slidably disposed in the fixing sleeve 436, and a spring 437 is disposed between the test rod 434 and the fixing sleeve 436. The spring is arranged between the grounding test needle and the fixed sleeve, the grounding test needle adopts a self-adaptive force structural design, the grounding test needle can be ensured to reliably contact with the grounding wiring terminal of the socket, and the detection precision of the grounding resistance detection mechanism is improved. The plug driving assembly 42 comprises a resistance detection support 421 arranged on the support frame 41 in a sliding manner, a first air cylinder 422 arranged on the support frame 41, a fixed plate 423 arranged in linkage with the first air cylinder, a second air cylinder 424 arranged on the fixed plate 423, a plug support 425 arranged on the resistance detection support 421, a plug 14 arranged on the plug support 425 and matched with the socket 11, wherein an adjusting bolt 426 is arranged on the resistance detection support 421, a buffer spring 427 is arranged between the adjusting bolt 426 and the resistance detection support 421, and the adjusting bolt 426 penetrates through the buffer spring 427, the resistance detection support 421 and is connected to a piston rod 4241 of the second air cylinder 424. The contact driving assembly can drive the plug to be inserted into the socket, and the buffer spring can play a role in buffering, so that the plug and the socket can be reliably contacted, and the working reliability of the socket driving assembly is improved.
As shown in fig. 5, the high-voltage testing mechanism 50 includes a high-voltage testing frame 51 disposed on the workbench 10, a plug driving mechanism 52 disposed on the high-voltage testing frame 51 and used for driving the plug 14 to plug with the socket 15, and a high-voltage testing probe assembly 53 disposed on the high-voltage testing frame 51, wherein the high-voltage testing probe assembly 53 includes a high-voltage testing cylinder 531 disposed on the high-voltage testing frame 51, a probe seat 532 coupled to the high-voltage testing cylinder 531, and a high-voltage testing probe 533 disposed on the probe seat 532 and coupled to the socket 11, one end of the high-voltage testing probe 533 has a plurality of contact teeth 5331 coupled to the socket 11, and the plurality of contact teeth 5331 move with the high-voltage testing probe 533 and are abutted against the socket 11. When the high-voltage testing mechanism works, the high-voltage testing cylinder drives the probe seat to act, the probe seat drives the high-voltage testing probe to act, and the contact teeth of the high-voltage testing probe are contacted with the base, so that the pressure-resistant (high-voltage) testing of the high-voltage testing mechanism is realized. The high-voltage test probe is contacted with the base through the plurality of contact teeth, so that the high-voltage test probe can be contacted with the base more reliably, and the working reliability of the high-voltage test mechanism is improved.
As shown in fig. 6, the safety door detection mechanism 60 includes a safety door test rack 61 disposed on the workbench 10, a safety door test needle driving assembly 62 disposed on the safety door test rack 61, the safety door test needle driving assembly 62 includes a test needle driving cylinder 621 disposed on the safety door test rack 61, a test needle seat 622 slidably disposed on the safety door test rack 61 and in linkage with the test needle driving cylinder 621, two test rods 623 slidably disposed on the test needle seat 622 and two test needles 624 in cooperation with the safety door of the socket 11, the two test rods 623 are respectively sleeved with a compression spring 625, one end of the compression spring 625 is abutted against the test needle 624, and the other end of the compression spring 625 is abutted against the test needle seat 622. When the safety door detection mechanism works, the test needle driving cylinder drives the test needle seat to act, the test needle seat drives the two test rods to act, the two test rods drive the two test needles to act, and the two test needles push the safety door of the socket to act, so that the safety door effectiveness test of the safety door detection mechanism is realized. Be provided with on the test lever with test needle matched with pressure spring, the pressure spring can promote the flexibility ratio of test needle action to the test needle can reliably drive the emergency exit of socket, can effectively improve this emergency exit detection mechanism's operational reliability.
The plug force detection mechanism, the grounding resistance detection mechanism, the high-voltage detection mechanism and the safety door detection mechanism are distributed on the workbench by adopting an annular array, so that the structural design is more compact and the volume is smaller, and the automatic detection device can simultaneously realize a plurality of detection functions of plug force, grounding resistance, high voltage (withstand voltage) and safety door effectiveness, and can effectively improve the detection efficiency of the automatic detection device. The two guide rails and the guide posts of the machine frame are of a delta-shaped structure design, so that the action precision of the plug force detection mechanism on the machine frame can be ensured, and the plug force detection precision of the plug force detection mechanism can be improved. Therefore, the automatic detection device of the socket has the advantages of simple structure, stable and reliable performance, high detection efficiency, complete detection function and small volume.
Claims (5)
1. An automatic detection device of socket, its characterized in that: including the workstation, set up on the workstation and be used for carrying the pay-off track of socket, set up on the workstation and be used for the manipulator of centre gripping socket, set up detection tool mechanism, plug power detection mechanism, ground resistance detection mechanism, high-pressure testing mechanism, emergency exit detection mechanism on the workstation, detection tool mechanism including rotating the motor that sets up on the workstation, with motor linkage complex detection carousel, set up respectively on detecting the carousel and be used for carrying socket's tool, plug power detection mechanism, ground resistance detection mechanism, high-pressure testing mechanism, emergency exit detection mechanism be the annular array along the direction of rotation that detects the carousel and set up on the workstation, plug power detection mechanism including setting up on the workstation mechanism frame, the plug collection support that slides and set up on the mechanism frame, be used for driving plug collection support gliding servo motor, plug mount pad, connect plug power collection module between socket mount pad and plug collection support, set up on the plug mount pad and with matched with tool, the machine frame on be provided with two guide posts and two guide posts on the guide post sets up.
2. The automatic detection device of a socket according to claim 1, wherein: the ground resistance detection mechanism comprises a supporting frame arranged on a workbench, a plug driving assembly arranged on the supporting frame and used for driving a plug to be plugged with a socket, and a ground resistance test needle assembly arranged on the workbench and plugged with the socket, wherein the ground resistance test needle assembly comprises a supporting plate arranged on the workbench, a cylinder arranged on the supporting plate, a driving block matched with the cylinder in a linkage manner, a test rod, a ground test needle matched with a ground terminal of the socket, and the test rod is arranged on the test rod in a linkage manner, a fixing sleeve matched with the test rod is arranged on the driving block, the test rod is arranged in the fixing sleeve in a sliding manner, and a spring is arranged between the test rod and the fixing sleeve.
3. The automatic detection device of a socket according to claim 2, wherein: the plug driving assembly comprises a resistance detection support arranged on the support frame in a sliding manner, a first air cylinder arranged on the support frame, a fixed plate arranged in linkage with the first air cylinder, a second air cylinder arranged on the fixed plate, a plug support arranged on the resistance detection support, a plug arranged on the plug support and matched with a socket, an adjusting bolt arranged on the resistance detection support, and a buffer spring arranged between the adjusting bolt and the resistance detection support, wherein the adjusting bolt penetrates through the buffer spring, the resistance detection support and is connected to a piston rod of the second air cylinder.
4. The automatic detection device of a socket according to claim 1 or 2, wherein: the high-voltage test mechanism comprises a high-voltage test frame arranged on the workbench, a plug driving mechanism arranged on the high-voltage test frame and used for driving the plug to be plugged with the socket, and a high-voltage test probe assembly arranged on the high-voltage test frame, wherein the high-voltage test probe assembly comprises a high-voltage test cylinder arranged on the high-voltage test frame, a probe seat in linkage fit with the high-voltage test cylinder, and a high-voltage test probe arranged on the probe seat and matched with the socket, one end of the high-voltage test probe is provided with a plurality of contact teeth matched with the socket, and the contact teeth move along with the high-voltage test probe and are abutted against the socket.
5. The automatic detection device of a socket according to claim 1 or 2, wherein: the safety door detection mechanism comprises a safety door test frame arranged on a workbench and a safety door test needle driving assembly arranged on the safety door test frame, wherein the safety door test needle driving assembly comprises a test needle driving cylinder arranged on the safety door test frame, a test needle seat which is arranged on the safety door test frame in a sliding manner and is in linkage fit with the test needle driving cylinder, two test rods which are arranged on the test needle seat in a linkage manner, and two test needles which are arranged on the two test rods in a sliding manner and are matched with the safety door of a socket, the two test rods are respectively sleeved with a pressure spring, one end of the pressure spring is abutted against the test needle, and the other end of the pressure spring is abutted against the test needle seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127412.5U CN221007844U (en) | 2023-11-20 | 2023-11-20 | Automatic detection device of socket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127412.5U CN221007844U (en) | 2023-11-20 | 2023-11-20 | Automatic detection device of socket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221007844U true CN221007844U (en) | 2024-05-24 |
Family
ID=91120118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323127412.5U Active CN221007844U (en) | 2023-11-20 | 2023-11-20 | Automatic detection device of socket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221007844U (en) |
-
2023
- 2023-11-20 CN CN202323127412.5U patent/CN221007844U/en active Active
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