CN221002746U - Shield constructs quick-witted removal station equipment - Google Patents
Shield constructs quick-witted removal station equipment Download PDFInfo
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- CN221002746U CN221002746U CN202322770770.1U CN202322770770U CN221002746U CN 221002746 U CN221002746 U CN 221002746U CN 202322770770 U CN202322770770 U CN 202322770770U CN 221002746 U CN221002746 U CN 221002746U
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- shield
- shield machine
- stepping
- receiving
- machine
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- 230000005641 tunneling Effects 0.000 claims description 17
- 238000010276 construction Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000007704 transition Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The utility model discloses a shield machine moving station passing device which comprises a receiving table, wherein the receiving table is used for receiving a shield machine and is positioned below the shield machine, two rows of universal wheels capable of changing directions are arranged at left and right intervals below the receiving table, walking tracks capable of supporting the universal wheels are laid below the universal wheels, a row of brackets positioned on the outer side of the receiving table are arranged on the left and right sides of a shield body of the shield machine, lifting cylinders are arranged below each bracket, and hinged lugs for hinging a pushing assembly are arranged on the front, rear, left and right sides of the receiving table, and the pushing assembly can push the receiving table and the shield machine to move along the walking tracks together. The shield machine movable station-crossing construction requirement can be met, the construction efficiency can be improved, and the construction cost and the construction risk can be reduced.
Description
Technical Field
The utility model belongs to the technical field of tunnel construction, and particularly relates to a shield tunneling machine moving station passing device.
Background
Due to the advantages of rapid construction, safety, environmental protection and the like, the mechanical tunneling of the shield machine is increasingly widely applied to the field of underground engineering, but is limited by objective conditions such as more underground building structures on the ground and through stations and the like, and the shield machine often has working conditions such as lateral translation or stepping starting/station passing and the like.
The existing translation and stepping methods of the shield machine are two, one is that firstly, the shield machine is pushed to the upper part of a receiving platform, the receiving platform is directly contacted with the concrete surface of the station, then, the hydraulic jack directly acts on the receiving platform, and the receiving platform and the upper shield machine are forcedly displaced; and the other is to realize translation and stepping of the shield machine through a full hydraulic system after the shield machine is empty pushed to the position above the receiving platform.
The former simple structure, but only can be used to small-size light shield constructs the machine, is restricted job site actual condition, and station bottom concrete surface unevenness will lead to frictional force too big, and after the shield constructs the machine weight too big, back push jack will be on the roof motionless receiving platform, can't satisfy present shield constructs the machine and remove the construction demand of crossing the station, and has certain security risk. The latter can meet the construction requirement of the shield machine for moving through the station, but has high cost, and the problems of steering and the like of the shield machine are required to be considered.
Disclosure of utility model
The utility model aims to provide the shield machine movable station passing equipment which can meet the construction requirement of the shield machine movable station passing, improve the construction efficiency and reduce the construction cost and the construction risk.
The technical scheme adopted by the utility model is as follows: the utility model provides a shield constructs quick-witted removal equipment of passing through station, is including being used for accepting the shield and being located the receiving bench of shield machine below, the interval is provided with two and is listed as the universal wheel that can change the direction about the receiving bench below, the walking track that can support the universal wheel has been laid to the universal wheel below, the left and right sides of shield machine shield body all is provided with a list of bracket that is located the receiving bench outside, and every bracket below all is provided with the jacking cylinder, all be provided with on the side about the receiving bench and supply to promote the articulated hinge journal stirrup of subassembly, promote the subassembly and can promote receiving bench and shield machine and move along the walking track together.
As the preferable in the scheme, the pushing component comprises a stepping oil cylinder and a hydraulic rail clamping device, one end of the stepping oil cylinder is hinged to the hydraulic rail clamping device, when the shield tunneling machine translates or steps, the other end of the stepping oil cylinder is hinged to a hinged support lug at the rear side in the required advancing direction, and meanwhile, the hydraulic rail clamping device is also arranged on a walking rail in the corresponding direction.
Further preferably, nine groups of universal wheels are arranged at intervals in the front-back direction of each row of universal wheels below the receiving table, and two brackets are arranged at intervals in the front-back direction of each row of brackets on the shield body of the shield machine.
Further preferably, two hinge lugs are arranged on the front side, the rear side, the left side and the right side of the receiving platform at intervals, and when the shield tunneling machine translates or steps, each hinge lug on the rear side in the corresponding direction is hinged with a pushing component.
Further preferably, the walking track comprises a transverse walking track which is laid in a left-right extending manner and a stepping walking track which is laid in a front-back extending manner.
The utility model has the beneficial effects that:
1) The device comprises a receiving table with universal wheels, a jacking cylinder and a pushing assembly, has simple integral structure, can be suitable for shield machines with various models and tonnage, has low cost compared with the full hydraulic system in the prior art, and can reduce the cost of 300 ten thousand yuan when being practically implemented, wherein the equipment cost of the full hydraulic system is about 47 ten thousand yuan, and the equipment cost of the full hydraulic system is about 350 ten thousand yuan.
2) In the application, the translation and stepping of the shield machine are realized by changing the direction of the universal wheel, the operation is simple, and the direction of the shield machine is kept unchanged in the whole station passing process, so that the stepping and translation process is stable, the construction risk is small, the efficiency is high, and meanwhile, the influence of the size of the switching equipment and the site of the station is not needed to be considered.
3) The shield machine is in step by step and translation in-process, through walking track as guider, can effectively guarantee that whole removal process can not appear squinting, and through the cooperation of universal wheel and walking track, can effectively reduce the frictional force that receives in the removal process to guarantee the moving efficiency.
4) In the whole moving process, no extra facilities and equipment are needed, so that operators in the moving process can be effectively reduced, and the stepping and translation of the shield machine can be realized only by 3-4 operators in the concrete implementation of the application.
Drawings
FIG. 1 is a schematic diagram of the present utility model.
Fig. 2 is a schematic diagram of the jacking cylinder after jacking when the utility model is in a stepping state.
Fig. 3 is a schematic diagram of paving a stepping walking track after a jacking cylinder is jacked up when the utility model is in a stepping state.
Fig. 4 is a schematic view of the utility model after the lift cylinder is retracted while in a step-by-step state.
Fig. 5 is a schematic distribution diagram of a jack cylinder according to the present utility model.
Fig. 6 is a schematic view of the present utility model with the stepping cylinder and hydraulic rail clamp installed in a stepping state.
Fig. 7 is a top view of fig. 6.
Fig. 8 is a schematic diagram of the present utility model at initial stepping.
Fig. 9 is a schematic diagram of the lifting cylinder after lifting when the utility model is in a traversing state.
FIG. 10 is a schematic diagram of a traversing running rail laid after a jacking cylinder is jacked up when the utility model is in a traversing state.
FIG. 11 is a schematic view of the lift cylinder retracted and installed stepper cylinder and hydraulic rail clamp with the present utility model in a traversing state.
Fig. 12 is a side view of the present utility model in a traversing state.
Fig. 13 is a top view of fig. 12.
FIG. 14 is a plan view of the translation and stepping of the shield tunneling machine according to the present utility model.
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
As shown in fig. 1-14, a shield machine moving station-passing device mainly comprises a receiving table 1, universal wheels 2, a walking track 3, a bracket 4, a jacking cylinder 5 and a pushing component, wherein the receiving table 1 is used for receiving the shield machine and is positioned below the shield machine, the receiving table is usually formed by welding steel plates, two rows of universal wheels 2 capable of changing directions are arranged at intervals left and right below the receiving table 1, the universal wheels are used for driving the receiving table and the shield machine positioned on the receiving table to move, the walking track 3 capable of supporting the universal wheels is paved below the universal wheels 2 for guiding when the shield machine is convenient to move, the direction of the walking track 3 coincides with the shield machine station-passing track, and the walking track comprises a transverse moving track paved by extending left and right and a stepping walking track paved by extending front and back.
For the convenience of laying the walking track, a row of brackets 4 positioned on the outer side of the receiving table 1 are arranged on the left side and the right side of the shield body of the shield machine, a jacking cylinder 5 is arranged below each bracket 4, and the whole shield machine and the receiving table can be lifted upwards through the work of the jacking cylinder, so that the direction of universal wheels is conveniently changed, and the laying of the walking track is also convenient. In order to realize the movement of the shield machine, the front side, the back side, the left side and the right side of the receiving platform 1 are respectively provided with a hinged support lug for the pushing component to be hinged, the pushing component is hinged on the corresponding hinged support lug according to the direction of movement required, and then the receiving platform 1 and the shield machine are pushed to move along a walking track together through the work of the pushing component.
The specific structure of the pushing component comprises a stepping oil cylinder 6 and a hydraulic rail clamping device 7, and one end of the stepping oil cylinder 6 is hinged to the hydraulic rail clamping device 7, wherein the hydraulic rail clamping device is in the prior art. When the shield machine needs to translate or step, the other end of the stepping oil cylinder 6 is hinged on a hinge lug at the rear side of the required advancing direction, and meanwhile, the hydraulic rail clamping device 7 is also arranged on the walking rail 3 in the corresponding direction.
For conveniently supporting the shield machine, nine groups of universal wheels 2 are arranged at intervals in the front-back direction of each row of universal wheels 2 below the receiving table, two brackets 4 are arranged at intervals in the front-back direction of each row of brackets 4 on the shield body of the shield machine, two stepping walking tracks are correspondingly arranged at intervals in the left-right direction when the walking tracks are paved, and nine transverse moving walking tracks are required to be arranged at intervals in the front-back direction.
For conveniently pushing the whole shield machine and the receiving table to move along the walking track, two hinge lugs are arranged on the front side, the rear side, the left side and the right side of the receiving table 1 at intervals, when the shield machine translates or steps, each hinge lug on the rear side of the corresponding direction is hinged with a pushing component, namely, when pushing, two groups of pushing components are arranged at intervals.
Based on the mobile station passing equipment, the shield machine specifically comprises the following steps when moving the station passing equipment:
The first step: preparation before construction. The height of the platform needs to be ensured to meet the requirements, and meanwhile, the materials and equipment required by translation and stepping are ensured to be in the field, so that constructors in charge of translation and stepping are familiar with the flow. Preferably, the rough place on the predicted forward line of the shield machine is adjusted in advance, so that the moving stability of the shield machine is ensured.
And a second step of: translation and preparation before stepping. The shield body of the shield machine is pushed to the receiving table in an empty mode, then brackets positioned on the left outer side face and the right outer side face of the receiving table are welded on the left side and the right side of each shield body, and meanwhile a jacking oil cylinder is arranged below the brackets. In order to ensure that the shield machine and the receiving table can be lifted together when the lifting oil cylinder works, welding points are also arranged at the contact positions of the shield machine and the receiving table.
And a third step of: the shield machine moves through the station.
(1) And (5) the shield machine initially moves transversely. Firstly jacking up the shield machine through a jacking oil cylinder, paving a transverse moving track below a receiving table and on the side face of the receiving table, enabling the direction of a universal wheel to be consistent with the direction of the transverse moving track, retracting the jacking oil cylinder after the transverse moving track is paved, enabling the universal wheel to fall on the transverse moving track, hinging the other end of a stepping oil cylinder on the side face of the receiving table, enabling one end of the stepping oil cylinder to be propped against a self-provided counter-force support on the side face of the shield machine, and enabling the stepping oil cylinder to work so that the shield machine translates to the middle of a transition section of a corresponding platform.
(2) The shield machine is initially stepped. Firstly jacking the shield machine through a jacking oil cylinder, paving a stepping walking track below and in front of a receiving platform, enabling the direction of a universal wheel to be consistent with the direction of the stepping walking track, retracting the jacking oil cylinder after the stepping walking track is paved, enabling the universal wheel to fall on the stepping walking track, hinging the other end of the stepping oil cylinder behind the receiving platform, simultaneously arranging a hydraulic rail clamping device on the rear walking track, and finally enabling the shield machine to step to a sinking section position corresponding to the large mileage end of the platform through alternate actions of the stepping oil cylinder and the hydraulic rail clamping device.
(3) And (5) carrying out secondary translation on the shield tunneling machine. Firstly jacking the shield machine through a jacking oil cylinder, paving a transverse moving track below a receiving table and on the side face of the receiving table, enabling the direction of a universal wheel to be consistent with the direction of the transverse moving track, retracting the jacking oil cylinder after the transverse moving track is paved, enabling the universal wheel to fall on the transverse moving track, hinging the other end of a stepping oil cylinder on the side face of the receiving table, simultaneously arranging a hydraulic rail clamping device on the side face track, and finally enabling the shield machine to translate to the center position of a corresponding platform through alternate actions of the stepping oil cylinder and the hydraulic rail clamping device.
(4) And (5) carrying out secondary stepping on the shield tunneling machine. Firstly jacking the shield machine through a jacking oil cylinder, paving a stepping walking track below and in front of a receiving platform, enabling the direction of a universal wheel to be consistent with the direction of the stepping walking track, retracting the jacking oil cylinder after the stepping walking track is paved, enabling the universal wheel to fall on the stepping walking track, hinging the other end of the stepping oil cylinder behind the receiving platform, simultaneously arranging a hydraulic rail clamping device on the rear walking track, and finally enabling the shield machine to step to a small mileage end of a corresponding platform through alternate actions of the stepping oil cylinder and the hydraulic rail clamping device. Because the rear part of the shield machine is also provided with a corresponding trailer and other structures, when the shield machine steps for a certain distance, the shield machine needs to stop moving, and after the construction of the rear second lining is completed and the template is removed, the shield machine continues to step.
(5) The shield machine passes through the station. The steering of the universal wheel and the laying of the walking track are realized through the jacking oil cylinder, the positions of the other end of the stepping oil cylinder and the hydraulic rail clamping device are changed, and finally, the shield tunneling machine is enabled to translate to the transition center of the starting hole firstly, then step to the starting hole and finally translate to the starting position through the alternating action of the stepping oil cylinder and the hydraulic rail clamping device, namely, the shield tunneling machine moves in the reverse direction according to (3) (2) (1) and is ready for starting secondary starting operation.
Because during excavation, a left line shield machine and a right line shield machine are partially arranged, in order to ensure that the two shield machines can smoothly go to the station, in the third step, any shield machine of the left line shield machine and the right line shield machine firstly translates and steps, when the shield machine performs secondary stepping, the shield machine stops moving after a certain distance, then the rest shield machine performs translation and stepping again, when the rest shield machine performs secondary stepping, the rest shield machine needs to stop moving when a certain distance from the previous shield machine, and after the templates of the two shield machines are removed, the two shield machines perform secondary starting by synchronizing translation and stepping guide hole.
Meanwhile, in order to further reduce the cost, when each time the travelling track is paved, the passed track can be detached and paved at the position to be passed by the shield machine.
When the equipment and the method are specifically used, the weight of the whole shield tunneling machine is 830t, the jacking force of each jacking cylinder is 3000KN, the jacking force of each stepping cylinder is 1000KN, and the distance of each movement is 800mm by alternately acting the hydraulic rail clamping device and the stepping cylinders. In the third step, the right line shield machine line moves, the initial traversing distance is 1475mm, the initial stepping distance is 16m, the secondary translating distance is 6.775m, the right line shield machine starts to stop after stepping for 60m in the secondary stepping, then the left line shield machine starts to step in sequence, the left line shield machine stops after stepping for 40m in the secondary stepping, and after the rear template trolley is removed, the two shield machines continue to step synchronously. In the shield machine station crossing, the transition center from 6.775m to the initial hole is transversely shifted, the transition center from 16m to the initial hole is stepped, and finally the transition center from 1.475m to the initial position is transversely shifted, so that the secondary initial operation is ready to start.
Claims (6)
1. A shield machine moving station apparatus comprising a receiving station (1) for receiving a shield machine and located below the shield machine, characterized in that: the shield body left and right sides of shield machine all is provided with a row of bracket (4) that are located the receiving bench (1) outside, and every bracket (4) below all is provided with jacking cylinder (5), all be provided with on the side around receiving bench (1) and supply to promote the articulated journal stirrup of subassembly, promote the subassembly and can promote receiving bench (1) and shield machine and move along the walking track together.
2. The shield tunneling machine traveling through station apparatus of claim 1, wherein: the pushing assembly comprises a stepping oil cylinder (6) and a hydraulic rail clamping device (7), one end of the stepping oil cylinder (6) is hinged to the hydraulic rail clamping device (7), when the shield tunneling machine translates or steps, the other end of the stepping oil cylinder (6) is hinged to a hinge lug on the rear side of the required advancing direction, and meanwhile the hydraulic rail clamping device (7) is also arranged on a walking rail (3) in the corresponding direction.
3. The shield tunneling machine traveling through station apparatus of claim 1, wherein: nine groups of universal wheels (2) are arranged at intervals in front and back of each row below the receiving table.
4. The shield tunneling machine traveling through station apparatus of claim 1, wherein: two hinge lugs are arranged on the front side, the rear side, the left side and the right side of the receiving table (1) at intervals, and when the shield tunneling machine translates or steps, each hinge lug on the rear side in the corresponding direction is hinged with a pushing component.
5. The shield tunneling machine traveling through station apparatus of claim 1, wherein: two brackets (4) of each row on the shield body of the shield machine are arranged at intervals front and back.
6. The shield tunneling machine traveling through station apparatus of claim 1, wherein: the walking track (3) comprises a transverse walking track which is paved in a left-right extending mode and a stepping walking track which is paved in a front-back extending mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322770770.1U CN221002746U (en) | 2023-10-13 | 2023-10-13 | Shield constructs quick-witted removal station equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322770770.1U CN221002746U (en) | 2023-10-13 | 2023-10-13 | Shield constructs quick-witted removal station equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221002746U true CN221002746U (en) | 2024-05-24 |
Family
ID=91113189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322770770.1U Active CN221002746U (en) | 2023-10-13 | 2023-10-13 | Shield constructs quick-witted removal station equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221002746U (en) |
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2023
- 2023-10-13 CN CN202322770770.1U patent/CN221002746U/en active Active
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