CN220998313U

CN220998313U - Double-carrier quick and accurate moving device on conveying line

Info

Publication number: CN220998313U
Application number: CN202322711272.XU
Authority: CN
Inventors: 胡晨杰
Original assignee: Suzhou Sanxi Intelligent Technology Co ltd
Current assignee: Suzhou Sanxi Intelligent Technology Co ltd
Priority date: 2023-10-10
Filing date: 2023-10-10
Publication date: 2024-05-24
Anticipated expiration: 2033-10-10

Abstract

The utility model discloses a double-carrier quick and accurate moving device on a conveying line, which comprises a rack, a conveying mechanism arranged on the rack and used for conveying products, and two conveying mechanisms which are arranged in the conveying mechanism and move back and forth and independently operate and drive the products to translate and lift in a non-interference manner, wherein the conveying mechanism comprises a horizontal driving mechanism and a plurality of adsorption pallet units which are driven by the horizontal driving mechanism and are arranged at intervals, and each adsorption pallet unit of one conveying mechanism is distributed among each adsorption pallet unit of the other conveying mechanism at intervals. The two conveying mechanisms alternately convey the products, so that the processing of the products can be continuously performed, and when the last product is processed, the next product can be continuously and rapidly processed, thereby improving the production rhythm.

Description

Double-carrier quick and accurate moving device on conveying line

Technical Field

The utility model relates to the technical field of photovoltaic module production lines, in particular to a double-carrier quick and accurate moving device on a conveying line.

Background

In order to improve the water resistance of the photovoltaic module, the service life of the photovoltaic module is prolonged. Butyl rubber needs to be coated on the periphery of the surface of the photovoltaic glass in the photovoltaic module. On the existing gluing assembly line, the photovoltaic glass is conveyed to a gluing mechanism through a conveying mechanism, and then the peripheral edges of the glass are glued by the glass forward moving matched with a gluing head through the sucking and fixing of a conveying mechanism. Because the handling mechanism can only carry a glass once, after the end of gluing, the handling mechanism needs to be returned to the original place, and then the next glass is sucked to continue gluing, so that time is wasted, the gluing efficiency is low, the speed of the assembly line cannot be adapted, and the requirement of modern industrial production cannot be met.

Disclosure of utility model

The utility model provides a double-carrier quick and accurate moving device on a conveying line, which can be used for carrying products in an alternating manner quickly, accurately and mutually noninterfere so as to improve the production efficiency.

The aim of the utility model can be achieved by the following technical scheme:

The utility model provides a quick accurate mobile device of two carriers on conveying line, includes the frame, and locates the transport mechanism that is used for conveying the product in the frame, still including setting up two independent operations of round trip movement in the transport mechanism and mutually noninterfere the transport mechanism that drives product translation and lift, transport mechanism includes horizontal driving mechanism and a plurality of absorption layer board units that are set up by horizontal driving mechanism driven interval, and each absorption layer board unit interval distribution of one of them transport mechanism is between each absorption layer board unit of another transport mechanism.

As a further scheme of the utility model: the flat driving mechanism comprises long guide rails, sliding seats, motors, multiple groups of belt pulley groups, multiple synchronous belts and driving shafts, wherein the sliding seats, the motors, the multiple groups of belt pulley groups, the synchronous belts and the driving shafts are distributed at intervals, the motors are fixed on the machine frame, each group of belt pulley groups are fixed on one side of the corresponding long guide rails, each synchronous belt is sleeved on the corresponding belt pulley group, driving wheels in all the belt pulley groups are connected with the motors through the driving shafts, and each sliding seat is fixedly connected with the corresponding synchronous belt.

As a further scheme of the utility model: the adsorption supporting plate unit comprises vertical guide rails arranged on the surface of the sliding seat at intervals, vertical sliding blocks arranged on the vertical guide rails, a horizontal adsorption supporting plate fixed on the vertical sliding blocks and extending along the conveying direction, horizontal guide rails arranged on the surface of the sliding seat, horizontal sliding blocks fixed on the horizontal guide rails, lifting adjusting blocks fixed on the horizontal sliding blocks, and a power assembly fixed on the sliding seat and used for driving the lifting adjusting blocks, wherein the lifting adjusting blocks are provided with rail surfaces, the rail surfaces are divided into upper horizontal rail surfaces and lower horizontal rail surfaces, and rollers supported by the rail surfaces are assembled at the bottoms of the adsorption supporting plate.

As a further scheme of the utility model: the upper horizontal rail surface and the lower horizontal rail surface are in transition through an inclined slope surface.

As a further scheme of the utility model: the conveying mechanism is divided into a first conveying section and a second conveying section.

As a further scheme of the utility model: the first conveying section and the second conveying section are formed by conveying belts which are longitudinally arranged at intervals.

As a further scheme of the utility model: the dual-carrier quick and accurate moving device further comprises a positioning mechanism for positioning the front, rear, left and right positions of the product when the product is conveyed to the first conveying section.

As a further scheme of the utility model: the positioning mechanism comprises a front baffle wheel positioned at the front part of a first conveying section of the conveying mechanism, side baffle wheels positioned at the left side and the right side of the first conveying section and driven by opposite horizontal cylinders, and a rear baffle wheel positioned at the rear part of the first conveying section of the conveying mechanism and driven by a telescopic cylinder and a lifting cylinder in a matched mode.

As a further scheme of the utility model: a row of suction nozzles for sucking products are horizontally arranged on the suction supporting plate at intervals.

The utility model has the beneficial effects that:

1. The two conveying mechanisms alternately convey the products, so that the processing of the products can be continuously performed, and when the current products are processed, the next product processing can be continuously and rapidly performed, so that the production rhythm is improved.

2. The motor is used in the carrying mechanism to drive the adsorption supporting plate unit to move on the long guide rail, so that stable transmission of the product in the production process is ensured, the transmission position is accurate and the speed is high, and the improvement of the production quality of the product is facilitated.

3. The lifting adjusting block is used in the adsorption supporting plate unit to adjust the lifting of the adsorption supporting plate, so that the adsorption supporting plate can be rapidly lifted, and the lifting position is accurate.

Drawings

The utility model is further described below with reference to the accompanying drawings.

FIG. 1 is a schematic diagram of a dual-carrier fast and accurate mobile device according to the present utility model;

FIG. 2 is a schematic view of the transport mechanism of the present utility model;

FIG. 3 is a schematic view of the positioning mechanism of the present utility model;

FIG. 4 is a schematic view of the handling mechanism of the present utility model;

FIG. 5 is an enlarged view at A in FIG. 2;

FIG. 6 shows the current photovoltaic glass being positioned on the conveyor belt of the first transfer section with the first handling mechanism waiting below the first transfer section;

FIG. 7 illustrates the first handling mechanism driving the current photovoltaic glass to advance a short distance after the current photovoltaic glass is lifted by the first handling mechanism;

FIG. 8 illustrates the first handling mechanism translating the current photovoltaic glass to the second transfer section, and the second handling mechanism has translated from the second transfer section to below the first transfer section in a low profile;

FIG. 9 illustrates the second handling mechanism lifting the next photovoltaic glass while the current photovoltaic glass is in the second transfer section;

Fig. 10 shows the first handling mechanism lowered such that the current photovoltaic glass falls back onto the conveyor belt of the second transfer section.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 and 2, the present utility model is a dual-carrier fast and accurate moving device on a conveying line, which includes a frame 10, a conveying mechanism 20 disposed on the frame 10 for conveying products 9 to be output, and two independently operating and non-interfering carrying mechanisms (i.e. a first carrying mechanism 30 and a second carrying mechanism 40) disposed in the conveying mechanism 20 for translating and lifting the products 9.

The conveyor 20 is divided into a first conveyor section 22 and a second conveyor section 23, which operate independently. The first conveying section 22 and the second conveying section 23 are each constituted by a plurality of conveyor belts 21 longitudinally spaced apart on the frame 10.

As shown in fig. 4 and 5, the first carrying mechanism 30 and the second carrying mechanism 40 each include a horizontal driving mechanism 12 and a plurality of sets of suction pallet units 13 arranged at intervals. The horizontal driving mechanism 12 is connected to a plurality of groups of corresponding suction pallet units 13 for driving the plurality of suction pallet units 13 to translate forward and backward in the conveying mechanism 20, i.e., from the first conveying section 22 to the second conveying section 23 or from the second conveying section 23 to the first conveying section 22. Wherein, each group of adsorption pallet units 13 of the first conveying mechanism 30 are distributed among each group of adsorption pallet units 13 of the second conveying mechanism 40 at intervals, so that the first conveying mechanism 30 and the second conveying mechanism 40 do not interfere with each other when horizontal opposite motions are performed between them.

The horizontal driving mechanism 12 includes a plurality of long guide rails 37, a plurality of carriages 32, a motor 311, a plurality of sets of pulley sets 312, a plurality of timing belts 313, and a driving shaft 314.

A plurality of long guide rails 37 are spaced apart on the frame 10. In this embodiment, the number of long guide rails 37 is 8. Each slide 32 is arranged on a corresponding long rail 37. The bottom surface of the slide 32 is provided with a plurality of slide feet 38 which can slide on the long guide rail 37, so that the slide 32 can move along the long guide rail 37. Wherein, each adsorption pallet unit 13 in the first conveying mechanism 30 is fixed on a sliding seat 32 on a corresponding long guide rail 37 (i.e. the long guide rails with the reference numerals L I, L3, L5 and L7 respectively). The suction pallet units 13 in the second conveying mechanism 40 are fixed to the carriages on the long rails 37 (i.e., the long rails denoted by L2, L4, L6, and L8), respectively. The motor 311 is fixed to the frame 10. Each set of pulley sets 312 is fixed to one side of the corresponding long rail 37. The timing belt 313 is sleeved on the corresponding pulley set 312. The driving wheels in all the belt wheel sets 312 are connected with the motor 311 through a driving shaft 314. The motor and the driving shaft of the first conveying mechanism 30 and the motor and the driving shaft of the second conveying mechanism 30 are respectively arranged at the front end and the rear end of the conveying mechanism 20. Each slide 32 is fixedly connected with a corresponding timing belt 313. In this way, the motor 311 drives the pulley group 312 to rotate, drives the synchronous belt 313 to rotate, drives the sliding bases 32 to move, and further drives the adsorption supporting plate units 13 on the sliding bases 32 to synchronously translate. The horizontal driving mechanism with the structure is used by the carrying mechanism, so that the product 9 is stably conveyed in the processing process, the conveying position is accurate, the conveying speed is high, and the translational speed can be adjusted to meet different speed requirements in the processing or non-processing process, thereby being beneficial to improving the processing quality and the operation efficiency of the product 9.

The suction pallet unit 13 includes a power unit 331 provided on the slider 32, and a lifting adjustment block 332 driven by the power unit 331, and the suction pallet 34. The suction pallet 34 is provided with a row of suction nozzles 38 for sucking the product 9 at horizontal intervals. The surface of the carriage 32 is provided with horizontal rails 334. The horizontal guide rail 334 is provided with a horizontal slider 335. The elevation adjustment block 332 is fixed to the horizontal slider 335 through a slider 333. The elevation adjusting blocks 332 are provided in two. Two lifting adjusting blocks 332 are fixed on the surface of the sliding plate 333 at intervals front and rear. The power assembly 331 may be electrically or pneumatically driven or hydraulically driven. In this embodiment, the power assembly 331 is preferably a motor driven lead screw nut structure. The power assembly 331 includes a motor 3311, a screw 3312, and a nut 3313. The motor 3311 is mounted on the carriage 32 by a motor bracket. The nut 3313 is fixed to the slide 333. The screw 3312 is connected to a motor 3311. The nut 3313 is sleeved on the screw mandrel 3312.

The suction pallet unit 13 further includes vertical guide rails 361 provided on the surface of the slider 32 at intervals by the guide rail brackets 36. All vertical guide rails 361 are fixed on the same side on the corresponding guide rail bracket 36. The vertical guide rail 361 is provided with a vertical slider 362. The adsorption pallet 34 is fixed to the corresponding vertical slider 362 by a pallet bracket 341. The supporting plate bracket 341 is also provided with a roller 35 corresponding to the lifting adjusting block 332. Two rollers 35 are used to walk on the elevation adjustment block 332 and support the suction pallet 34. Furthermore, the use of two rollers 35 allows for effective balancing of the load so that the suction pallet 34 remains horizontal while pulling the product 9. The elevation adjustment block 332 has a rail surface divided into a lower horizontal rail surface 3322 and an upper horizontal rail surface 3321 located on the lower horizontal rail surface 3322. The adsorption pallet 34 can be quickly lifted and lowered by using the lifting adjusting block 332, and the lifting position is accurate. The upper horizontal rail surface 3321 and the lower horizontal rail surface 3322 are in transitional connection through an inclined slope surface 3323. When the rollers 35 are positioned on the upper horizontal support rail surface 3321 (i.e., the carrying mechanism is in a high position), the upper surface of the suction pallet 34 is higher than the surface of the conveyor belt 21 in the transfer mechanism 20, so that the product supported on the suction pallet 34 is separated from the conveyor belt. When the rollers 35 are positioned on the lower horizontal support rail surface 3322 (i.e., the carrying mechanism is in a low position), the upper surface of the suction pallet 34 is lower than the surface of the conveyor belt 21 in the transfer mechanism 20, so that the product 9 supported on the suction pallet 34 falls back onto the conveyor belt.

As shown in fig. 3, the frame 10 is further provided with a positioning mechanism 50. The positioning mechanism 50 positions the products 9 in the front, rear, left, right positions as the products 9 are conveyed by the conveying mechanism to the first conveying section 22. The positioning mechanism 50 includes opposite horizontal cylinders 51 located at left and right sides of the first transfer section 22 of the transfer mechanism 20, side catch wheels 52 driven by the horizontal cylinders 51, a lifting cylinder 54 located at the rear of the first transfer section 22 of the transfer mechanism 20, a telescopic cylinder 53 mounted at an output end of the lifting cylinder 54, rear catch wheels 55 driven by the telescopic cylinder 53, and front catch wheels 56 located at the front of the first transfer section 22 of the transfer mechanism 20. This configuration is used because the strokes of the two horizontal cylinders 51 are the same, which pushes the product 9 to the middle, thereby achieving the centering of the product 9 right and left. Simultaneously, the telescopic cylinder 53 and the lifting cylinder 54 are started to mutually cooperate to drive the rear catch wheel 55 to move towards the product 9, and push the product 9 to move and finally abut against the front catch wheel 56, so that accurate positioning of the product 9 is realized. By adopting the cylinder drive, the product 9 can be positioned rapidly, thereby improving the positioning efficiency.

The moving device is applied to rapidly and accurately moving the photovoltaic glass and gluing the peripheral edges of the photovoltaic glass. Wherein two glue heads 60 are provided above the front catch wheel 56 on the side of the second transfer section 23, which glue heads 60 can independently travel back and forth and glue 15 in the longitudinal direction (perpendicular to the transfer direction of the transfer mechanism).

In operation, initially, the rollers 35 of the first transport mechanism 30 and the rollers 35 of the second transport mechanism 40 are both positioned on the corresponding lower horizontal support rail surface 3322. At this time, all the suction pallets 34 are below the output belt 21 in the conveyor 20, the first conveyor 30 is located below the first conveyor section 22 of the conveyor 20 as the current conveyor, and the second conveyor 40 is located below the second conveyor section 23 of the conveyor 20. A piece of photovoltaic glass is conveyed as the current photovoltaic glass 9a from a preceding conveyor (not shown) into the first conveying section 22 by the conveyor belt 21 of the first conveying section 22. After that, the positioning mechanism 50 is started, the two opposite horizontal cylinders 51 start to drive the side baffle wheels 52 to push the current photovoltaic glass 9a to move towards the middle, meanwhile, the telescopic cylinder 53 and the lifting cylinder 54 start to drive the rear baffle wheels 55 to move towards the current photovoltaic glass 9a in a matched mode, the current photovoltaic glass 9a is pushed to move and finally abut against the front baffle wheels 56, and therefore accurate positioning of the current photovoltaic glass 9a is achieved, and the positioning mechanism is shown in fig. 6. After the positioning of the photovoltaic glass 9a is finished, the positioning mechanism 50 stops and returns to the original position. The motor 3311 in the first carrying mechanism 30 rotates forward to drive the sliding plate 333 to move forward to drive the lifting adjusting block 332 to move forward, the roller 35 moves upward along the slope 3323 from the lower horizontal rail surface 3322 of the lifting adjusting block 332, when the upper surface of the adsorption supporting plate 34 is higher than the conveying belt 21 of the upper conveying mechanism 22 until the adsorption supporting plate 34 in the first carrying mechanism 30 supports the current photovoltaic glass 9a, then the suction nozzle 38 of the adsorption supporting plate 34 sucks the current photovoltaic glass 9a and continues to ascend until the current photovoltaic glass 9a is separated from the first conveying section 22, and then the current photovoltaic glass 9a is further driven to translate forward for a small section, so that the front edge of the current photovoltaic glass 9a is positioned right below the two glue heads, as shown in fig. 7.

In this way, two glue heads 60 can simultaneously glue 15 from the middle of the front edge along the two front top corner edges of the longitudinal front edge.

When the gluing of the front edge of the current photovoltaic glass 9a is completed, the first carrying mechanism 30 drives the current photovoltaic glass 9a to advance towards the second conveying section 23, and in the advancing process of the current photovoltaic glass 9a, on one hand, the two gluing heads 60 stop walking and glue the left and right side edges of the current photovoltaic glass 9 a; on the other hand, the conveyor belt in the first conveying section 22 conveys the next piece of photovoltaic glass 9b into the first conveying section 22, as shown in fig. 8, at which time the second transporting mechanism 40 has also been waiting under the first conveying section 22.

When the two glue heads 60 glue the rear edge of the current photovoltaic glass 9a from the middle of the two rear corners of the current photovoltaic glass 9a along the longitudinal rear edge after the glue 15 is completed on the left and right side edges of the current photovoltaic glass 9a, the current photovoltaic glass 9a passes over the front catch wheel 56 completely, and the rising of the next photovoltaic glass 9b in the first transfer section is not interfered, so that the next photovoltaic glass 9b transferred to the first transfer section 22 can be positioned by the positioning mechanism 50 while the glue 15 is being applied to the rear edge of the current photovoltaic glass 9a and then lifted up to glue the front edge by the second transfer mechanism 40 waiting under the first transfer section 22 after being positioned, as shown in fig. 9. By using the structure, the gluing of the photovoltaic glass can be continuously performed on a piece of sheet, and a stay gap is hardly needed, namely, after the current photovoltaic glass 9a is glued, the next photovoltaic glass 9b can be continuously and rapidly glued 15, so that the production efficiency is improved.

When the gluing of the current photovoltaic glass 9a is completed, the first handling mechanism 30 drives the current photovoltaic glass 9a to advance a small section again so that the current photovoltaic glass 9a completely passes over the front catch wheel 56 and enters the second conveying section, and simultaneously the second handling mechanism 40 drives the next photovoltaic glass 9b to translate a small section forward so that the front edge of the next photovoltaic glass 9b is located right below the two gluing heads 60. Then, the motor 3311 of the first carrying mechanism 30 reverses to drive the sliding plate 333 to move backward, so as to drive the lifting adjusting block 332 to move backward, the roller 35 descends along the slope 3323 from the upper horizontal rail surface 3321 of the lifting adjusting block 332, so that the current photovoltaic glass 9a falls back onto the conveying belt (as shown in fig. 10) of the second conveying section 23, and is conveyed to the following conveying belt (not shown in the figure) by the conveying belt of the second conveying section 23 to be conveyed out, and the first carrying mechanism 30 moves back to the first conveying section 22 in a low-level posture in an idle-load translation manner after the current photovoltaic glass is lowered.

According to the utility model, the two carrying mechanisms can alternately and accurately translate and lift the photovoltaic glass conveyed into the conveying mechanism continuously and rapidly without interference, so that the gluing of the photovoltaic glass can be continuously performed almost without stopping, and the production efficiency is greatly improved.

The moving device can be used for lifting and moving photovoltaic glass, and can also be used for lifting and moving other sheet-shaped products.

The foregoing describes one embodiment of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications within the scope of the present utility model are intended to be covered by the present utility model.

Claims

1. The utility model provides a quick accurate mobile device of two carriers on conveying line, includes the frame and locates the transport mechanism that is used for conveying the product in the frame, its characterized in that: the device also comprises two conveying mechanisms which are arranged in the conveying mechanism and move back and forth and independently operate and drive the products to translate and lift in a mutually noninterfere way, the conveying mechanism comprises a horizontal driving mechanism and a plurality of adsorption supporting plate units which are driven by the horizontal driving mechanism and are arranged at intervals, wherein each adsorption supporting plate unit of one conveying mechanism is distributed among each adsorption supporting plate unit of the other conveying mechanism at intervals.

2. The dual carrier rapid and precise movement apparatus of claim 1, wherein: the flat driving mechanism comprises long guide rails, sliding seats, motors, multiple groups of belt pulley groups, multiple synchronous belts and driving shafts, wherein the sliding seats, the motors, the multiple groups of belt pulley groups, the synchronous belts and the driving shafts are distributed at intervals, the motors are fixed on the machine frame, each group of belt pulley groups are fixed on one side of the corresponding long guide rails, each synchronous belt is sleeved on the corresponding belt pulley group, driving wheels in all the belt pulley groups are connected with the motors through the driving shafts, and each sliding seat is fixedly connected with the corresponding synchronous belt.

3. The dual carrier rapid and precise movement apparatus of claim 2, wherein: the adsorption supporting plate unit comprises vertical guide rails arranged on the surface of the sliding seat at intervals, vertical sliding blocks arranged on the vertical guide rails, a horizontal adsorption supporting plate fixed on the vertical sliding blocks and extending along the conveying direction, horizontal guide rails arranged on the surface of the sliding seat, horizontal sliding blocks fixed on the horizontal guide rails, lifting adjusting blocks fixed on the horizontal sliding blocks, and a power assembly fixed on the sliding seat and used for driving the lifting adjusting blocks, wherein the lifting adjusting blocks are provided with rail surfaces, the rail surfaces are divided into upper horizontal rail surfaces and lower horizontal rail surfaces, and rollers supported by the rail surfaces are assembled at the bottoms of the adsorption supporting plate.

4. A dual carrier rapid and precise movement apparatus on a conveyor line according to claim 3, wherein: the upper horizontal rail surface and the lower horizontal rail surface are in transition through an inclined slope surface.

5. The dual carrier rapid and precise movement apparatus of claim 1, wherein: the conveying mechanism is divided into a first conveying section and a second conveying section.

6. The dual carrier rapid and precise movement apparatus of claim 5, wherein: the first conveying section and the second conveying section are formed by conveying belts which are longitudinally arranged at intervals.

7. The dual carrier rapid and precise movement apparatus of claim 5, wherein: the dual-carrier quick and accurate moving device further comprises a positioning mechanism for positioning the front, rear, left and right positions of the product when the product is conveyed to the first conveying section.

8. The dual carrier rapid and precise movement apparatus of claim 7, wherein: the positioning mechanism comprises a front baffle wheel positioned at the front part of a first conveying section of the conveying mechanism, side baffle wheels positioned at the left side and the right side of the first conveying section and driven by opposite horizontal cylinders, and a rear baffle wheel positioned at the rear part of the first conveying section of the conveying mechanism and driven by a telescopic cylinder and a lifting cylinder in a matched mode.

9. A dual carrier rapid and precise movement apparatus on a conveyor line according to claim 3, wherein: a row of suction nozzles for sucking products are horizontally arranged on the suction supporting plate at intervals.