CN220998105U - Lubricant component testing device in conveying system - Google Patents
Lubricant component testing device in conveying system Download PDFInfo
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- CN220998105U CN220998105U CN202322396020.2U CN202322396020U CN220998105U CN 220998105 U CN220998105 U CN 220998105U CN 202322396020 U CN202322396020 U CN 202322396020U CN 220998105 U CN220998105 U CN 220998105U
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- 239000000314 lubricant Substances 0.000 title claims abstract description 156
- 238000012360 testing method Methods 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 30
- 238000001514 detection method Methods 0.000 claims description 7
- 238000005461 lubrication Methods 0.000 abstract description 14
- 239000003921 oil Substances 0.000 description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 10
- 239000002199 base oil Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000002563 ionic surfactant Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010006 flight Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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Abstract
A lubricant composition testing device in a conveying system. The device comprises: the lubricant oil outlet is positioned on the conveying system to be tested and is used for applying lubricant to the conveying belt of the conveying system to be tested; the oil pump is connected with the lubricant oil outlet and used for providing lubricant for the lubricant oil outlet; and the controller is connected with the oil pump and used for adjusting the proportion of the components of the lubricant which is currently used according to the transmission state of the current transmission belt and controlling the oil pump to provide the adjusted lubricant to the lubricant outlet. By adopting the scheme, the lubricant meeting the lubrication requirement can be obtained for a specific conveying system, and the lubrication cost is reduced.
Description
Technical Field
The utility model relates to the technical field of conveying, in particular to a lubricant component testing device in a conveying system.
Background
With the update of technology, the manufacturing industry gradually moves to automation. In the process of producing the articles, the articles are transported by the conveyor belt, so that each technological process is completed, and the articles are not manually transported.
In practical application, when using the conveyer belt to transport bottled articles, need spout the lubricant to the conveyer belt, lubricate the conveyer belt to guarantee that the body is stable, prevent body wearing and tearing.
However, most of the existing lubricants are finished lubricants, and in some cases, the lubrication effect on the conveyor belt is poor, so how to obtain a lubricant meeting the lubrication requirement for a specific conveying system is a problem to be solved.
Disclosure of utility model
The utility model aims to solve the problems that: how to obtain a lubricant meeting the lubrication requirements for a specific delivery system.
To solve the above problems, an embodiment of the present utility model provides a lubricant component testing device in a delivery system, the device including:
The lubricant oil outlet is positioned on the conveying system to be tested and is used for applying lubricant to the conveying belt of the conveying system to be tested;
the oil pump is connected with the lubricant oil outlet and used for providing lubricant for the lubricant oil outlet;
And the controller is connected with the oil pump and used for adjusting the proportion of the components of the lubricant which is currently used according to the transmission state of the current transmission belt and controlling the oil pump to provide the adjusted lubricant to the lubricant outlet.
Optionally, the articles conveyed by the conveying belt are bottled articles; the transmission state of the current transmission belt is related to the bottle pouring rate of bottled articles.
Optionally, the apparatus further comprises: the friction sensor is positioned on the conveying system to be detected and connected with the controller, and is used for detecting the friction force of the conveying belt on the conveyed objects and sending the detection result to the controller, so that the controller adjusts the currently used lubricant component based on the detection result of the friction sensor.
Optionally, the apparatus further comprises:
And the lubricant component adjusting unit is connected with the controller and the oil pump and is suitable for adjusting the proportion of the lubricant component which is currently used under the control of the controller.
Optionally, the number of the lubricant outlets is more than two, and the lubricant outlets are positioned at different positions of the conveying system to be tested.
Optionally, the apparatus further comprises:
A cleaning unit having a cleaning nozzle; the cleaning pipe orifice is positioned on the conveying system to be tested and is used for cleaning the conveying belt of the conveying system to be tested.
Optionally, the cleaning unit is connected with the controller, and is used for cleaning the conveying belt of the conveying system to be tested under the control of the controller.
Optionally, the number of the cleaning nozzles is more than two, and the cleaning nozzles are located at different positions of the conveying system to be tested.
Optionally, the conveying system to be tested is a chain plate conveying system.
Optionally, the drag conveying system includes: a frame, and a conveyor belt positioned above the frame.
Compared with the prior art, the technical scheme of the embodiment of the utility model has the following advantages:
By using the lubricant component testing device in the conveying system, the lubricant outlet is arranged on the conveying system to be tested, the oil pump is connected with the lubricant outlet, the controller can adjust the component proportion of the lubricant used currently according to the conveying state of the conveying belt at present, and the oil pump is controlled to provide the adjusted lubricant to the lubricant outlet, so that the lubricant with the component proportion adjusted is more matched with the current conveying system, and the lubricating effect is better.
Drawings
FIG. 1 is a schematic diagram of a lubricant composition testing apparatus in a delivery system according to an embodiment of the present utility model.
Detailed Description
Currently, the lubricants used in delivery systems are mostly finished lubricants. The composition of the finished lubricant is fixed relative to different delivery systems. The component proportion includes the component itself and the proportion of the component in the lubricant. The finished lubricant does not change with different conveying systems, so that the lubrication effect of the same finished lubricant on certain conveying systems is poor, and the lubrication requirement cannot be met.
In view of this problem, the present utility model provides a lubricant composition testing device in a delivery system, the device comprising: the lubricant oil outlet is arranged on the conveying system to be detected, the oil pump is connected with the lubricant oil outlet, the controller can adjust the component proportion of the currently used lubricant according to the conveying state of the current conveying belt and control the oil pump to provide the adjusted lubricant to the lubricant oil outlet, and therefore the lubricant with the component proportion adjusted is better matched with the current conveying system, the lubricating effect is better, and the lubricating requirement is better met.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
The utility model provides a lubricant component testing device in a conveying system, which can comprise: lubricant outlet, oil pump and controller. Wherein:
The lubricant outlet is positioned on the conveying system to be tested and is used for applying lubricant to the conveying belt of the conveying system to be tested.
The oil pump is connected with the lubricant outlet and used for providing lubricant for the lubricant outlet.
The controller is connected with the oil pump and used for adjusting the proportion of the currently used lubricant components according to the transmission state of the current transmission belt and controlling the oil pump to provide the adjusted lubricant to the lubricant outlet.
The controller can adjust the proportion of the components of the lubricant which is used at present according to the transmission state of the current transmission belt, so that the adjusted lubricant is more matched with the current transmission belt, the lubrication effect of the adjusted lubricant on the current transmission belt is better, and the lubrication requirement of the current transmission belt is met.
In particular embodiments, the conveyor system to be tested may be any conveyor system having a conveyor belt and requiring lubrication of the conveyor belt by a lubricant, including but not limited to a flight conveyor system. So-called flight conveyor systems, i.e. conveyor systems in which several flights are connected to each other to form a conveyor belt.
Specifically, the conveying belt of the conveying system to be tested has the functions of bearing and conveying articles. The conveyer belt can be classified according to the purpose of the conveyer belt, and can comprise a common-purpose conveyer belt, a flame-retardant antistatic conveyer belt, a common flame-retardant conveyer belt, a heat-resistant conveyer belt, a high-temperature-resistant conveyer belt, an acid and alkali-resistant conveyer belt, an oil-resistant conveyer belt, a cold-resistant conveyer belt and the like. According to the classification of the conveyor belt materials, common canvas conveyor belts, nylon conveyor belts, polyester conveyor belts, wire rope core conveyor belts, wire rope conveyor belts, and the like may be included. The conveyer belt structure classification can comprise a layered conveyer belt, a whole core conveyer belt, a steel wire rope core conveyer belt, a steel cable conveyer belt, a tubular conveyer belt, a pattern conveyer belt, a flange conveyer belt, a layer reduction conveyer belt and the like.
In particular implementations, the articles conveyed on the conveyor belt of the conveyor system to be tested include, but are not limited to, bottled articles, but may also be other packaged articles, such as, for example, bagged articles, filled articles, and the like.
Taking a conveying system to be measured as a chain plate conveying system as an example, referring to fig. 1, the chain plate conveying system includes: a frame 10, and a conveyor belt 20 located above said frame 10. The apparatus may include: a lubricant outlet, an oil pump 12 and a controller 13. The articles conveyed on the conveyor 20 are bottled articles.
In a specific implementation, the number of lubricant outlets may be more than two, and the lubricant outlets may be located at different positions of the conveying system to be tested. For example, referring to fig. 1, the number of the lubricant outlets may be two, the first lubricant outlet 111 and the first lubricant outlet 112, respectively.
In other embodiments, only one lubricant outlet may be provided, or three or more lubricant outlets may be provided, and in particular, the number may be adjusted according to the lubrication requirements. When more than two lubricant outlets are provided, the more than two lubricant outlets may be located on the same side of the conveyor belt 20 (as shown in fig. 1) or may be located on different sides of the conveyor belt 20. The lengths of the conveyor belts spaced between adjacent lubricant outlets may be the same or different.
In particular implementations, the lubricant outlet may be secured to the frame in a variety of ways. For example, referring to fig. 1, first lubricant outlet 111 and first lubricant outlet 112 may be welded to frame 10 and proximate to conveyor 20.
In other embodiments, the lubricant outlet is removably secured to the frame. For example, an oil outlet fixing portion may be provided on the frame, and the lubricant oil outlet may be fixed to the oil outlet fixing portion by being clamped.
Preferably, in some embodiments, the position of the lubricant outlet on the frame is movable, i.e. the position of the lubricant outlet on the frame can be adjusted as desired, thereby changing the lubricated area.
In a specific implementation, the oil pump may be any device capable of driving the lubricant outlet to discharge oil. The oil pump is connected with the controller and can receive a control signal of the controller, and the control signal can carry oil outlet amount information, so that the oil pump can drive the lubricant outlet to output oil according to the control of the controller.
In some embodiments, the controller may also carry oil discharge frequency information in the control signal sent to the oil pump, so that the oil pump may drive the lubricant to discharge according to the oil discharge frequency indicated by the controller.
In a specific implementation, the oil pump may be fixed on the conveying system to be tested, or may not be fixed on the conveying system to be tested, so long as the lubricant outlet can be driven to discharge oil.
In one embodiment, the oil pump is fixed on a frame of the conveying system to be tested and is connected with the lubricant outlet and the controller.
In a specific implementation, the controller can adjust the component proportion of the lubricant currently used according to the transmission state of the current transmission belt, so as to control the oil pump to provide the adjusted lubricant to the lubricant outlet. The transmission state of the current transmission band means: the degree of stability of the articles transported on the conveyor belt. Taking the articles transmitted by the transmission belt as bottled articles as an example, the higher the bottle pouring rate of the bottled articles is, the more unstable the bottled articles are on the transmission belt, the worse the transmission state of the transmission belt is, and the more the proportion of the lubricant components currently used is required to be adjusted, so that the bottle pouring rate of the bottled articles is reduced.
In a specific implementation, the components of the lubricant may generally include: base oil and water. The base oil may include: water insoluble Polyethers (PAG), silicones, additives, surfactants and bactericides. The surfactant may be an ionic surfactant or a nonionic surfactant.
In a specific implementation, a bottle pouring rate threshold value can be preset, and when the bottle pouring rate of the bottled articles is greater than the bottle pouring rate threshold value, the current transmission state of the transmission belt is poor. At this time, the controller may adjust the lubricant composition ratio. When the bottle pouring rate of bottled articles is smaller than or equal to the bottle pouring rate threshold value, the transmission state of the current transmission belt is better, and the proportion of lubricant components does not need to be adjusted.
It should be noted that, in practical application, the bottle pouring rate of the bottled articles can be calculated by manually recording the number of the bottled articles falling down in the transportation process of the conveyor belt, or can be calculated by automatically detecting the number of the remaining bottled articles on the conveyor belt by the controller, which is not limited herein.
In an embodiment of the present utility model, the apparatus may further include: the friction sensor is positioned on the conveying system to be detected and connected with the controller, and is used for detecting the friction force of the conveying belt on the conveyed objects and sending the detection result to the controller, so that the controller adjusts the currently used lubricant component based on the detection result of the friction sensor.
In particular, the controller may control the conveyor belt to move at a speed (e.g., maximum speed) to transport the articles. Taking the articles transmitted by the transmission belt as bottled articles as an example, the friction force sensor can monitor the friction force of the transmission belt on the bottled articles in real time and send the detection result to the controller. When the bottle pouring rate of the bottled articles is larger than the bottle pouring rate threshold value, the controller can store the friction force value of the conveyor belt on the bottled articles at the moment. For convenience of description, the friction value corresponding to the bottle pouring rate of the bottled articles being greater than the bottle pouring rate threshold value is recorded as the first friction value.
After the proportion of the lubricant components is adjusted, the controller can control the conveying belt to convey the articles at the same speed, and control the lubricant outlet to output the lubricant to the conveying belt at the same oil outlet interval and oil outlet amount, so that the friction force of the conveying belt to the articles is equal to the first friction force value. Detecting the bottle pouring rate at the moment, if the bottle pouring rate at the moment is smaller than or equal to the bottle pouring rate threshold value, indicating that the lubricant component proportion adjustment is effective, otherwise, indicating that the lubricant component proportion adjustment is ineffective.
In practical applications, the adjustment of the lubricant component proportion may be repeated a plurality of times, wherein there may be a case where the adjustment of the lubricant component proportion is effective a plurality of times. When the lubricant component proportion adjustment is effective, the oil outlet interval can be increased or the oil outlet amount can be reduced, so that the oil outlet cost is minimum, and therefore, the lubricant component proportion under the minimum oil outlet cost and corresponding oil outlet control parameters (comprising the oil outlet interval and the oil outlet amount) can be determined.
In some embodiments, the controller may output an indication of the adjusted lubricant composition, manually adjust the lubricant composition according to the indication, and place the adjusted lubricant in the tank. The oil pump can be connected with the oil tank, and pumps the lubricant in the oil tank to the lubricant outlet through the oil outlet pipeline after pressurizing the lubricant.
In some embodiments, the apparatus may further comprise: a lubricant component adjusting unit. The lubricant component adjusting unit can be connected with the controller and the oil pump and is suitable for adjusting the proportion of the lubricant component in current use under the control of the controller.
Specifically, the lubricant composition adjustment unit may include a plurality of components, each component containing one composition of lubricant, such as, for example, a first component containing water, a second component containing PAG in a base oil, a third component containing silicon in a base oil, a fourth component containing an additive in a base oil, a fifth component containing a surfactant in a base oil, and a sixth component containing a biocide in a base oil. The components of the lubricant component adjusting unit can be output under the control of the controller, namely, corresponding amounts of lubricant components are output according to the control of the controller, so that the lubricant stored in the oil tank meets the component proportion adjusting requirement, and the lubricant in the oil tank is pumped to the lubricant outlet through the oil outlet pipeline after being pressurized by the oil pump.
By arranging the lubricant component adjusting unit, the proportion of the lubricant component can be automatically adjusted, and the testing efficiency is improved.
In a specific implementation, when the proportion of the components of the lubricant needs to be adjusted, the controller can adjust the type of the surfactant in the lubricant, can also adjust the proportion of the surfactant in the lubricant, and can also adjust the type and the proportion of the surfactant in the lubricant at the same time. For example, the type of surfactant may be adjusted from an ionic surfactant to a nonionic surfactant while maintaining the surfactant ratio in the current lubricant. As another example, the surfactant duty cycle of the current lubricant may be increased, but the surfactant type of the current lubricant is maintained.
In an embodiment of the present utility model, the apparatus may further include: and a cleaning unit. The cleaning unit is provided with a cleaning pipe orifice, and the cleaning pipe orifice is positioned on the conveying system to be tested and is used for cleaning the conveying belt of the conveying system to be tested.
The number of the cleaning nozzles can be more than two and are respectively located at different positions of the conveying system to be detected, and the number of the specific cleaning nozzles can be set according to actual needs. For example, referring to fig. 1, two purge nozzles, a first purge nozzle 141 and a second purge nozzle 142, respectively, may be provided. The purge nozzle may be located on the housing 10, and in particular, may be fixedly attached to the housing 10, or may be removably mounted to the housing 10, without limitation.
In a specific implementation, the cleaning unit may be manually controlled to clean the conveyor belt.
In an embodiment of the present utility model, in order to improve the test efficiency, the cleaning unit may be connected to the controller, so that the cleaning unit may clean the conveyor belt of the conveying system to be tested under the control of the controller.
Specifically, the cleaning unit may include a water tank, a water pump, a water pipe, and the like, the water pipe having a cleaning nozzle. When the conveyor belt is required to be cleaned (such as lubricant with different component ratios is replaced), the water pump can pump water in the water tank to the cleaning pipe orifice through the water pipe under the control of the controller, and the water output in the cleaning pipe orifice can be sprayed onto the conveyor belt, so that the lubricant on the conveyor belt is cleaned.
From the above, it can be seen that the testing device in the embodiment of the present utility model can make the component ratio of the lubricant more matched with the current conveying system, and the lubrication effect is better, so that the lubricant meeting the lubrication requirement can be obtained for the specific conveying system, and the lubrication cost is the lowest.
Although the present utility model is disclosed above, the present utility model is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the utility model, and the scope of the utility model should be assessed accordingly to that of the appended claims.
Claims (9)
1. A lubricant composition testing device in a delivery system, comprising:
The lubricant oil outlet is positioned on the conveying system to be tested and is used for applying lubricant to the conveying belt of the conveying system to be tested;
The oil pump is connected with the lubricant oil outlet and used for providing lubricant for the lubricant oil outlet; the controller is connected with the oil pump and used for adjusting the proportion of the currently used lubricant components according to the transmission state of the current transmission belt and controlling the oil pump to provide the adjusted lubricant to the lubricant outlet;
And the lubricant component adjusting unit is connected with the controller and the oil pump and is suitable for adjusting the proportion of the lubricant component which is currently used under the control of the controller.
2. The apparatus for testing lubricant composition in a conveyor system according to claim 1, wherein the articles conveyed by the conveyor belt are bottled articles; the transmission state of the current transmission belt is related to the bottle pouring rate of bottled articles.
3. The lubricant composition testing device in a delivery system according to claim 1, further comprising: the friction sensor is positioned on the conveying system to be detected and connected with the controller, and is used for detecting the friction force of the conveying belt on the conveyed objects and sending the detection result to the controller, so that the controller adjusts the currently used lubricant component based on the detection result of the friction sensor.
4. The device for testing lubricant composition in a delivery system according to claim 1, wherein the number of lubricant outlets is more than two and is located at different positions of the delivery system to be tested.
5. A lubricant composition testing device in a delivery system according to any one of claims 1 to 4, further comprising:
A cleaning unit having a cleaning nozzle; the cleaning pipe orifice is positioned on the conveying system to be tested and is used for cleaning the conveying belt of the conveying system to be tested.
6. The apparatus for testing lubricant composition in a conveyor system according to claim 5, wherein the cleaning unit is connected to the controller for cleaning the conveyor belt of the conveyor system under test under the control of the controller.
7. The apparatus of claim 5, wherein the number of cleaning nozzles is more than two and the cleaning nozzles are positioned at different positions of the conveyor system to be tested.
8. The lubricant composition testing device in a delivery system according to claim 1, wherein the delivery system to be tested is a drag delivery system.
9. The lubricant composition testing device in a delivery system according to claim 8, wherein the drag delivery system comprises: a frame, and a conveyor belt positioned above the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322396020.2U CN220998105U (en) | 2023-09-04 | 2023-09-04 | Lubricant component testing device in conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322396020.2U CN220998105U (en) | 2023-09-04 | 2023-09-04 | Lubricant component testing device in conveying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220998105U true CN220998105U (en) | 2024-05-24 |
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ID=91114966
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322396020.2U Active CN220998105U (en) | 2023-09-04 | 2023-09-04 | Lubricant component testing device in conveying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220998105U (en) |
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2023
- 2023-09-04 CN CN202322396020.2U patent/CN220998105U/en active Active
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