CN220996916U - Online real-time detection equipment for appearance defects of cigarette boxes - Google Patents
Online real-time detection equipment for appearance defects of cigarette boxes Download PDFInfo
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- CN220996916U CN220996916U CN202322851811.XU CN202322851811U CN220996916U CN 220996916 U CN220996916 U CN 220996916U CN 202322851811 U CN202322851811 U CN 202322851811U CN 220996916 U CN220996916 U CN 220996916U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 84
- 230000007547 defect Effects 0.000 title claims abstract description 34
- 238000011897 real-time detection Methods 0.000 title claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 105
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000003993 interaction Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 208000008010 Tooth Avulsion Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
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Abstract
The application discloses online real-time detection equipment for appearance defects of a cigarette box, which comprises a side belt conveying device and a detection module; the side belt conveying device comprises two opposite side belts, the two side belts can move simultaneously and are used for clamping together to drive the cigarette box to move, and the bottom surface of the cigarette box is exposed in the moving process so as to be detected by the detection module. The cigarette case appearance defect detection equipment further comprises a bottom surface conveying device, wherein the bottom surface conveying device is used for conveying the cigarette case and used for detecting five surfaces of the cigarette case except the bottom surface in the conveying process. The detection module comprises a bottom surface detection module and a five-surface detection module, wherein the bottom surface detection module is positioned below the side belt conveying device and used for detecting the bottom surface of the cigarette box, and the five-surface detection module is positioned around the bottom surface conveying device and used for detecting other five surfaces of the cigarette box except the bottom surface. The online real-time detection device for the appearance defects of the cigarette box provided by the application has the advantages of simpler structure, more convenient operation and simple and reliable operation.
Description
Technical Field
The application relates to the technical field of tobacco product detection, in particular to online real-time detection equipment for appearance defects of a cigarette box.
Background
In the automatic packaging production process of cigarette boxes (small boxes), the online six-sided intelligent online real-time detection equipment for the cigarette boxes is equipment for monitoring the six-sided packaging quality of the cigarette boxes, and the functions of the equipment comprise the identification, rejection and classification statistics of defects such as cigarette box breakage, opening, tooth dislocation, reverse folding, scratch, surface foreign matters, fuzzy printed marks or different color shades and the like.
At present, six appearance defect detection equipment of cigarette box structure is too complicated, and complex operation, occupation space is big, the reliability is low.
The on-line real-time detection device for the appearance defects of the cigarette boxes has the advantages of simple structure, convenience in operation and small occupied space, and is a technical problem to be solved urgently by the technicians in the field.
Disclosure of utility model
In order to solve the technical problems, the utility model aims to provide the on-line real-time detection equipment for the appearance defects of the cigarette box, which has a simple structure and is convenient to operate.
The technical scheme provided by the utility model is as follows:
An on-line real-time detection device for appearance defects of cigarette boxes comprises a side belt conveying device and a detection module; the side belt conveying device comprises two opposite side belts, the two side belts can move simultaneously and are used for clamping together to drive the cigarette box to move, and the bottom surface of the cigarette box is exposed in the moving process so as to be detected by the detection module.
Preferably, in the side belt conveying device, the two side belts are driven by the same motor to keep the speed consistent.
Preferably, the side belt conveyor is provided with a support bar for supporting the cigarette case below the conveying passage, the support bar having a width that does not affect detection of the bottom surface.
Preferably, the cigarette box further comprises a bottom surface conveying device, wherein the bottom surface conveying device is used for conveying the cigarette box and used for detecting five other surfaces of the cigarette box except the bottom surface in the conveying process.
Preferably, the bottom conveyor is located downstream of the side belt conveyor.
Preferably, the detection module comprises a bottom surface detection module and a five-surface detection module, wherein the bottom surface detection module is positioned below the side belt conveying device and used for detecting the bottom surface of the cigarette box, and the five-surface detection module is positioned around the bottom surface conveying device and used for detecting five surfaces of the cigarette box except the bottom surface.
Preferably, the five-face detection module comprises a top face detection camera, a front face detection camera, a back face detection camera, a first end face detection camera and a second end face detection camera, and is used for respectively photographing the top face, the front face, the back face, the first end face and the second end face of the cigarette box.
Preferably, the pentahedral detection module comprises two groups of pentahedral detection light sources respectively positioned at two sides of the conveying channel, and each pentahedral detection light source comprises an upper detection light source, a front detection light source and a rear detection light source.
Preferably, the bottom surface detection module comprises a bottom surface detection camera, a bottom surface detection light source and a reflector, wherein the reflector is positioned below the conveying channel, the bottom surface detection light source is positioned below the conveying channel and at the side edge of the reflector, the light emitting surface faces the conveying channel, and the bottom surface detection camera is arranged towards the reflector, so that an image of the cigarette case enters the bottom surface detection camera through the reflector.
Preferably, the system further comprises a control module and a human-computer interaction interface, wherein the control module is connected with the detection module and used for receiving the detection result measured by the detection module and processing the detection result; the man-machine interaction interface is connected with the control module and used for displaying the detection image obtained by the detection module and setting parameters of the control module.
Compared with the prior art, the on-line real-time detection device for the appearance defects of the cigarette case has the advantages that the side belt conveying device comprising the two opposite side belts is arranged, the two side belts can move simultaneously and are used for clamping together to drive the cigarette case to move, the bottom surface of the cigarette case is exposed for detection in the moving process, a complex grabbing mechanism is not needed, the structure is simpler, the operation is more convenient, and the operation is simple and reliable. And combine to set up bottom surface conveyor for carry cigarette case and supply detection module to detect cigarette case other five faces except the bottom surface in the transportation process, so whole equipment structure is compact, occupation space is little, with low costs.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a schematic diagram of a device for detecting appearance defects of a cigarette case according to an embodiment of the present utility model;
FIG. 2 is an enlarged view of a portion of the exterior defect detecting apparatus of the cigarette packet shown in FIG. 1;
FIG. 3 is a perspective view of a side belt conveyor of the cigarette packet appearance defect detection apparatus of FIG. 1;
FIG. 4 is a top view of the side belt conveyor and its peripheral components shown in FIG. 3;
FIG. 5 is a perspective view of a bottom surface detection module in the cigarette packet appearance defect detection apparatus of FIG. 1;
FIG. 6 is a perspective view of a five-sided inspection module in the cigarette packet appearance defect inspection apparatus of FIG. 1;
Detailed Description
In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" or "a number" means two or more, unless specifically defined otherwise.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the application to the extent that it can be practiced, since modifications, changes in the proportions, or adjustments of the sizes, which are otherwise, used in the practice of the application, are included in the spirit and scope of the application which is otherwise, without departing from the spirit or scope thereof.
As shown in fig. 1 to 6, the embodiment of the utility model provides an on-line real-time detection device for appearance defects of cigarette boxes, which comprises an original machine conveying belt 1, a side belt conveying device 2, a bottom surface detection module 3, a five-surface detection module 4, a compressed air removing device 5, a cigarette box removing and collecting box 6, a man-machine interaction interface 7, an electric cabinet 8 and a bottom surface conveying device 9. The original machine conveying device 1, the side belt conveying device 2 and the bottom surface conveying device 9 are sequentially adjacent to convey the cigarette boxes.
The original machine conveying belt 1 is used for receiving cigarette boxes to be detected conveyed from a previous station or a feeding mechanism.
As shown in fig. 3 and 4, the side belt conveyor 2 comprises two opposite side belts 13 and 14, and the two side belts 13 and 14 can move simultaneously and are used for clamping together to drive the cigarette case to move, and the bottom surface of the cigarette case is exposed for detection in the moving process. In this embodiment, the two side belts 13, 14 are driven by the same motor 12 to maintain a uniform speed. Specifically, the motor 12 transmits power to the side belts 13, 14 via the toothed belt 10, thus ensuring that the side belts are synchronized and at a consistent speed. The bottom surface of the cigarette pack is displayed while running in the side belts 13, 14, and the bottom surface of the cigarette pack is detected by the bottom surface detecting module 3 during this process.
In this embodiment, the side belt conveyor 2 is provided with a support bar 25 for supporting cigarette packs below the conveying path to prevent the cigarette packs from falling off when running in the side belt conveyor 2. The support bar 25 is narrow and has a width that does not interfere with bottom surface detection. In other embodiments, the support bar may not be provided. But the support bars can eliminate the risk of the cigarette box falling.
The bottom surface conveying device 9 is used for conveying the cigarette case and is used for detecting five surfaces of the cigarette case except the bottom surface by the detection module in the conveying process. The bottom surface conveying device can adopt a common belt conveying structure. In this embodiment, the bottom surface conveyor is located downstream of the side belt conveyor, i.e., the bottom surface is inspected first and then five other surfaces other than the bottom surface are inspected.
The bottom surface detection module 3 and the five-surface detection module 4 form a detection module of the device and are used for jointly completing detection of six surfaces of the cigarette case.
As shown in fig. 5, the bottom surface detection module 3 is located below the side belt conveyor for detecting the bottom surface of the cigarette case. In this embodiment, the bottom surface detection module 3 includes a bottom surface detection camera 15, bottom surface detection light sources 16, 17, and a reflective mirror 18. The mirror 18 is positioned below the conveyor path at a substantially 45 degree angle. The bottom detection light sources 16, 17 are located below the conveyor channel and on either side of the reflector 18 to provide a light source and avoid affecting light transmission. The bottom surface detection light sources 16, 17 are placed horizontally, but the light emitting surface is directed toward the conveyance path. The bottom surface detection camera 15 is horizontally placed, and the lens is arranged towards the reflector 18, so that an image of the cigarette packet enters the bottom surface detection camera 15 through the reflector 18.
As shown in fig. 6, the five-face detection module 4 is located around the bottom face conveying device 9 and is used for detecting five faces of the cigarette case except the bottom face. In this embodiment, the five-face detection module 4 includes a top face detection camera 20, a front face detection camera 23, a back face detection camera 21, a first end face detection camera 19, and a second end face detection camera 22, which are used for photographing the top face, the front face, the back face, the first end face and the second end face of the cigarette case respectively. During detection, the top surface detection camera 20, the front surface detection camera 23, the back surface detection camera 21, the first end surface detection camera 19 and the second end surface detection camera 22 take pictures at the same time, so that the number of light sources is reduced, and the installation space is saved. In the pentahedral detection module 4, the light source includes two sets of pentahedral detection light sources respectively located at two sides of the conveying channel, and each pentahedral detection light source includes an upper detection light source 241, a front detection light source 242, and a rear detection light source 243 to provide enough illumination.
The compressed air removing device 5 is used for blowing air when the detected cigarette boxes with unacceptable appearance defects are passed, and blowing the cigarette boxes into the removed cigarette box collecting box 6.
The electric cabinet 8 is provided with a control module which is connected with the detection module and used for receiving the detection result measured by the detection module and processing the detection result to judge whether the detected cigarette box has unacceptable appearance defects or not. When the unacceptable appearance defects are judged to be removed, a command is sent to the compressed air removing device to perform removing action. The man-machine interaction interface 7 is connected with the control module and is used for displaying the detection image obtained by the detection module and setting parameters of the control module.
When the device operates, the cigarette box to be detected is sequentially conveyed to the side belt conveying device and the bottom surface conveying device by the original machine conveying belt, and the bottom surface detection and the detection of other five surfaces are respectively carried out by the bottom surface detection module and the five-surface detection module. The control module receives and processes the detection results of the detection modules, analyzes and judges whether unacceptable appearance defects exist, if yes, instructs the compressed air removing device to remove the defects, the compressed air removing device blows the defects into a cigarette box removing collecting box, and if not, the cigarette box continues to move to the next station along the conveying channel.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The on-line real-time detection equipment for the appearance defects of the cigarette boxes is characterized by comprising a side belt conveying device and a detection module; the side belt conveying device comprises two opposite side belts, the two side belts can move simultaneously and are used for clamping together to drive the cigarette box to move, and the bottom surface of the cigarette box is exposed in the moving process so as to be detected by the detection module.
2. The on-line real-time detecting apparatus for appearance defects of cigarette cases according to claim 1, wherein in the side belt conveyor, both side belts are driven by the same motor to maintain the same speed.
3. The on-line real-time detecting apparatus for appearance defects of cigarette cases according to claim 1, wherein the side belt conveyor is provided with a supporting bar for supporting the cigarette cases below the conveying passage, the supporting bar having a width that does not affect the detection of the bottom surface.
4. The on-line real-time detecting apparatus for appearance defects of cigarette cases according to claim 1, further comprising a bottom surface conveying device for conveying the cigarette cases and for detecting five surfaces of the cigarette cases other than the bottom surface by the detecting module during conveying.
5. The on-line real-time detecting apparatus for cigarette case appearance defects according to claim 4, wherein said bottom surface conveyor is located downstream of the side belt conveyor.
6. The on-line real-time detecting device for appearance defects of cigarette boxes according to claim 4, wherein the detecting module comprises a bottom detecting module and a five-face detecting module, the bottom detecting module is located below the side belt conveying device and used for detecting the bottom surface of the cigarette boxes, and the five-face detecting module is located around the bottom conveying device and used for detecting other five faces of the cigarette boxes except the bottom surface.
7. The on-line real-time detecting device for detecting the appearance defects of the cigarette case according to claim 6, wherein the five-face detecting module comprises a top face detecting camera, a front face detecting camera, a back face detecting camera, a first end face detecting camera and a second end face detecting camera, which are used for respectively photographing the top face, the front face, the back face, the first end face and the second end face of the cigarette case, and the top face detecting camera, the front face detecting camera, the back face detecting camera, the first end face detecting camera and the second end face detecting camera are used for photographing simultaneously during detection.
8. The on-line real-time detecting device for appearance defects of cigarette boxes according to claim 6, wherein the five-face detecting module comprises two groups of five-face detecting light sources respectively positioned at two sides of the conveying channel, and each five-face detecting light source comprises an upper detecting light source, a front detecting light source and a rear detecting light source.
9. The on-line real-time detecting apparatus for appearance defects of cigarette case according to claim 6, wherein the bottom surface detecting module comprises a bottom surface detecting camera, a bottom surface detecting light source and a reflector, the reflector is located below the conveying channel, the bottom surface detecting light source is located below the conveying channel and at the side of the reflector, the light emitting surface faces the conveying channel, and the bottom surface detecting camera is arranged towards the reflector, so that an image of the cigarette case enters the bottom surface detecting camera through the reflector.
10. The on-line real-time detection device for appearance defects of cigarette boxes according to any one of claims 1 to 9, further comprising a control module and a man-machine interaction interface, wherein the control module is connected with the detection module and is used for receiving the detection result detected by the detection module and processing the detection result; the man-machine interaction interface is connected with the control module and used for displaying the detection image obtained by the detection module and setting parameters of the control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322851811.XU CN220996916U (en) | 2023-10-23 | 2023-10-23 | Online real-time detection equipment for appearance defects of cigarette boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322851811.XU CN220996916U (en) | 2023-10-23 | 2023-10-23 | Online real-time detection equipment for appearance defects of cigarette boxes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220996916U true CN220996916U (en) | 2024-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322851811.XU Active CN220996916U (en) | 2023-10-23 | 2023-10-23 | Online real-time detection equipment for appearance defects of cigarette boxes |
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| CN (1) | CN220996916U (en) |
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2023
- 2023-10-23 CN CN202322851811.XU patent/CN220996916U/en active Active
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