CN220995640U - Belt forming mechanism, device and production line - Google Patents
Belt forming mechanism, device and production line Download PDFInfo
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- CN220995640U CN220995640U CN202322970446.4U CN202322970446U CN220995640U CN 220995640 U CN220995640 U CN 220995640U CN 202322970446 U CN202322970446 U CN 202322970446U CN 220995640 U CN220995640 U CN 220995640U
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- wheel
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- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 abstract description 11
- 238000003466 welding Methods 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract description 6
- 230000010485 coping Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
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Abstract
The application discloses a belt forming mechanism, a belt forming device and a production line, wherein the belt forming mechanism comprises a frame; the driving piece is arranged on the frame; the transmission part is arranged on the frame and is provided with an input end, a first output end and a second output end, and the input end is connected with the driving piece; the upper forming wheel is connected with the first output end; the lower forming wheel and the upper forming wheel are used for forming a belt material, the lower forming wheel is connected with the second output end, and the driving piece is suitable for driving the upper forming wheel and the lower forming wheel to synchronously rotate through the transmission part; and the transmission part comprises a first transmission assembly, and the first output end is connected with the second output end through the first transmission assembly so that the upper forming wheel and the lower forming wheel respectively have specific steering. Through driving piece output torsion, the setting of cooperation transmission part makes last shaping wheel and lower shaping wheel can be in the synchronous rotation of specific direction to the continuous shaping of output is the ribbon of specific shape and electrode wheel cooperation use, realizes improving welding quality, reduces the effect of electrode wheel coping number of times.
Description
Technical Field
The application relates to the technical field of resistance welding, in particular to a belt forming mechanism, a belt forming device and a belt forming production line.
Background
In seam welder, electrode wheel is in direct contact with workpiece, and after certain period, the electrode wheel needs to be polished by a polishing knife. After the electrode wheel is polished, the diameter can be reduced, the electrode wheel needs to be replaced after the electrode wheel is polished for a certain number of times, and the whole equipment for polishing and replacing the electrode wheel needs to stop running, so that the continuous production of the equipment is not facilitated. Meanwhile, before the electrode wheel is polished, flaws can appear on the electrode surface gradually along with the change of the service time, so that the welding effect is affected, and the electrode wheel which is continuously polished is unstable in welding effect, so that high-requirement products are not favorable for being welded stably.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides a strip forming mechanism which is used for forming a strip into a specific shape and then being matched with an electrode wheel, so that the welding quality can be improved, and the number of times of grinding the electrode wheel is reduced.
The application further provides a tape forming device comprising the tape forming mechanism.
The application also provides a production line comprising the belt forming device.
According to an embodiment of the first aspect of the present application, a tape forming mechanism includes:
a frame;
the driving piece is arranged on the frame;
The transmission part is arranged on the rack and is provided with an input end, a first output end and a second output end, and the input end is connected with the driving piece;
The upper forming wheel is connected with the first output end;
The lower forming wheel is matched with the upper forming wheel at intervals and is used for forming a belt material, and the lower forming wheel is connected with the second output end so that the driving piece is suitable for driving the upper forming wheel and the lower forming wheel to synchronously rotate through the transmission part; and
The transmission part comprises a first transmission assembly, and the first output end is connected with the second output end through the first transmission assembly so that the upper forming wheel and the lower forming wheel respectively have specific steering.
The belt forming mechanism according to the embodiment of the first aspect of the application has at least the following beneficial effects: through driving piece output torsion, the setting of cooperation transmission part makes last shaping wheel and lower shaping wheel can be in the synchronous rotation of specific direction to the continuous shaping of output is the ribbon of specific shape and electrode wheel cooperation use, realizes improving welding quality, reduces the effect of electrode wheel coping number of times.
According to an embodiment of the first aspect of the application, the transmission member comprises a drive shaft, one end of which is connected as the input end to the driving member, and the other end of which is connected as the first output end to the upper forming wheel.
According to the belt forming mechanism of the embodiment of the first aspect of the application, a first bearing assembly is arranged on the frame, and the driving shaft passes through the first bearing assembly to be connected with the upper forming wheel.
According to the belt forming mechanism of the embodiment of the first aspect of the application, the first transmission component comprises a driving gear, a driven gear and a driven shaft, the transmission component further comprises a second transmission component, the driving gear is arranged on the driving shaft, the driven gear is meshed with the driving gear, the driven shaft is arranged on the driven gear, and the driven shaft is connected with the lower forming wheel through the second transmission component.
According to the belt forming mechanism of the embodiment of the first aspect of the application, the second transmission assembly comprises a synchronous gear, a gear chain, an output gear and an output shaft, wherein the synchronous gear is arranged on the driven shaft and is connected with the output gear through the gear chain, the output shaft is arranged on the output gear, and the output shaft is used as the second output end and is connected with the lower forming wheel.
According to an embodiment of the first aspect of the application, the second transmission assembly further comprises an idler wheel, which is in engagement with the gear chain.
According to an embodiment of the first aspect of the present application, a second bearing assembly is provided on the frame, and the output shaft passes through the second bearing assembly and is connected with the lower forming wheel.
According to an embodiment of the first aspect of the application, the frame is provided with a guide adapted to guide the strip to the space between the upper and lower forming wheels.
A tape forming apparatus according to an embodiment of the second aspect of the present application includes: a tape forming mechanism according to an embodiment of the first aspect of the present application.
According to an embodiment of the third aspect of the present application, a production line includes: the tape forming apparatus according to the embodiment of the second aspect of the present application.
It will be appreciated that the tape forming apparatus according to the second aspect of the present application and the production line according to the third aspect of the present application have the technical effects of the tape forming mechanism according to the first aspect of the present application, and thus are not described in detail.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The application is further described below with reference to the drawings and examples;
fig. 1 is a schematic structural diagram of an embodiment of the present application.
Reference numerals:
100. a frame; 110. a first bearing assembly; 120. a second bearing assembly;
200. A driving member;
310. A drive shaft; 321. a drive gear; 322. a driven gear; 323. a driven shaft; 331. a synchronizing gear; 332. a gear chain; 333. an output gear; 334. an output shaft; 335. an idler;
410. A forming wheel is arranged; 420. a lower forming wheel; 430. a guide.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
In the description of the present application, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
In the description of the present application, a number means one or more, a number means at least two, and more than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art after combining the specific contents of the technical solutions.
Referring to fig. 1, a tape forming mechanism according to an embodiment of the first aspect of the present application is applied to tape forming for facilitating subsequent transport to an electrode wheel, and includes a frame 100, a driving member 200, a transmission member, an upper forming wheel 410, and a lower forming wheel 420.
Wherein the driving member 200 is disposed on the frame 100; the transmission part is arranged on the frame 100 and is provided with an input end, a first output end and a second output end, and the input end is connected with the driving piece 200; the upper forming wheel 410 is connected to the first output; the lower forming wheel 420 is matched with the upper forming wheel 410 at intervals and is used for forming the belt materials, and the lower forming wheel 420 is connected with the second output end, so that the driving piece 200 is suitable for driving the upper forming wheel 410 and the lower forming wheel 420 to synchronously rotate through the transmission part; and the transmission member includes a first transmission assembly through which the first output end is connected with the second output end such that the upper and lower forming wheels 410 and 420 have specific steering, respectively.
It can be appreciated that the upper forming wheel 410 and the lower forming wheel 420 can synchronously rotate due to the arrangement of the transmission component, and the belt material is pulled during rotation and is formed into a specific shape after passing through the forming wheel, so that the continuous and quality of belt material forming are ensured, the use of the subsequent electrode wheel is facilitated, and the welding quality fixing effect is improved. The composition and the driving mode of the transmission component are designed in a targeted manner, so that the first output end and the second output end can respectively have different steering directions, and the rotation directions of the upper forming wheel 410 and the lower forming wheel 420 are controlled, so that the requirement of belt material forming is met.
In some embodiments, the driving member 200 may be a motor, and may also be a common driving member 200 such as a cylinder or a hydraulic cylinder. In some embodiments, the transmission component may be a belt transmission structure, a link transmission structure, a crank rocker transmission structure, or the like, so as to control the upper forming wheel 410 and the lower forming wheel 420 to synchronously rotate in a specific direction by specifically designing a motion path. In some embodiments, the strip includes, but is not limited to, round copper wire.
Referring to fig. 1, in the belt forming mechanism according to the first embodiment of the present application, torque is output by the driving member 200, and the upper forming wheel 410 and the lower forming wheel 420 can synchronously rotate in a specific direction in cooperation with the arrangement of the transmission member, so that continuous belt formed into a specific shape is output to be used in cooperation with the electrode wheel, thereby achieving the effects of improving welding quality and reducing the number of times of grinding the electrode wheel.
In some embodiments of the application, the transmission means comprises a drive shaft 310, one end of the drive shaft 310 being connected as an input to the drive member 200, the other end of the drive shaft 310 being connected as a first output to the upper forming wheel 410. It will be appreciated that by providing the drive shaft 310 to connect the upper forming wheel 410 and the driving member 200, respectively, it is convenient to provide a first transmission assembly on the drive shaft 310 to connect with the lower forming wheel 420 while enabling the upper forming wheel 410 to rotate normally.
In some embodiments, the driving member 200 can be connected to the driving shaft 310 through an intermediate connection member such as a coupling, so as to ensure transmission accuracy.
In some embodiments of the present application, the first transmission assembly includes a driving gear 321, a driven gear 322, and a driven shaft 323, the transmission part further includes a second transmission assembly, the driving gear 321 is disposed on the driving shaft 310, the driven gear 322 is engaged with the driving gear 321, the driven shaft 323 is disposed on the driven gear 322, and the driven shaft 323 is connected with the lower molding wheel 420 through the second transmission assembly. It will be appreciated that the first transmission assembly is used to change the direction of rotation and the second transmission assembly acts as a transmission. In this regard, the driving gear 321 is disposed on the driving shaft 310 and synchronously rotates with the driving shaft 310, so that the engagement mode between the driven gear 322 and the driving gear 321 is designed, and the driven shaft 323 is disposed on the driven gear 322, so that the rotation direction of the driven shaft 323 is different based on the difference of the engagement modes, thereby controlling the rotation direction of the lower forming wheel 420 and meeting the forming requirement.
In some embodiments, the driven gear 322 is in external engagement with the drive gear 321 such that the upper and lower forming wheels 410, 420 are in opposite directions. In other embodiments, the driven gear 322 is intermeshed with the drive gear 321 such that the upper and lower forming wheels 410, 420 are turned the same.
In some embodiments of the present application, the second transmission assembly includes a synchronizing gear 331, a gear chain 332, an output gear 333, and an output shaft 334, the synchronizing gear 331 is disposed on the driven shaft 323, the synchronizing gear 331 is connected to the output gear 333 through the gear chain 332, the output shaft 334 is disposed on the output gear 333, and the output shaft 334 is connected as a second output end to the lower forming wheel 420. It can be understood that the synchronizing gear 331 is disposed on the driven shaft 323 and rotates synchronously with the driven shaft 323, and after the steering of the lower forming wheel 420 is determined based on the setting of the first transmission assembly, the gear chain 332 is meshed with the synchronizing gear 331 and the output gear 333 to drive the output shaft 334 to rotate, and the effect of driving the lower forming wheel 420 to rotate is achieved.
In some embodiments, the second transmission assembly may be a belt transmission structure, a link transmission structure, a crank-rocker transmission structure, or the like, so as to achieve the effect of driving the lower forming wheel 420 to rotate by specifically designing the movement mode.
In some embodiments of the application, the second transmission assembly further includes an idler 335, the idler 335 being meshed with the gear chain 332. It will be appreciated that idler gear 335 is used to tension gear chain 332, ensuring reliable transmission of synchronizing gear 331 and output gear 333.
In some embodiments, the idler 335 is specifically configured according to the location where the gear chain 332 needs to be tensioned, for which multiple mounting locations or adjustable slide rails may be provided on the frame 100 for the idler 335 to mount, thereby ensuring transmission accuracy.
In some embodiments of the present application, a first bearing assembly 110 is provided on the frame 100, and the drive shaft 310 is coupled to the upper forming wheel 410 through the first bearing assembly 110. Further, a second bearing assembly 120 is provided on the frame 100, and the output shaft 334 is connected to the lower forming wheel 420 through the second bearing assembly 120.
It will be appreciated that by providing the first bearing assembly 110 to support the drive shaft 310 and the second bearing assembly 120 to support the output shaft 334, the coefficient of friction of the drive shaft 310 and the output shaft 334 during movement can be reduced and the accuracy of rotation thereof can be ensured.
In some embodiments, the first bearing assembly 110 and the second bearing assembly 120 respectively include bearings and bearing blocks, the bearing blocks are disposed on the frame 100 and located between the driving member 200 and the upper forming wheel 410, the bearings are disposed in the bearing blocks, and the driving shaft 310 and the output shaft 334 respectively pass through the bearings, so as to form a structure with compact structure and high transmission precision.
In some embodiments of the present application, a guide 430 is provided on the frame 100, the guide 430 being adapted to guide the tape material to the space between the upper forming wheel 410 and the lower forming wheel 420. It will be appreciated that the guide 430 is configured to cooperate with the forming wheel to make the forming wheel more stable when pulling the strip, maintain the continuous conveying effect of the strip, and improve the production efficiency.
In some embodiments, the guide 430 is a guide block, rail, or channel structure.
Referring to fig. 1, the operation flow of the tape forming mechanism according to the first embodiment of the present application is as follows:
The motor drives the driving shaft 310 to rotate, and the driving gear 321 on the driving shaft 310 and the upper forming wheel 410 synchronously rotate; the driving gear 321 drives the rotary driven shaft 323 to rotate through the driven gear 322, and the synchronous gear 331 on the driven shaft 323 synchronously rotates; the synchronous gear 331 drives the output gear 333 to rotate through the gear chain 332, and the coaxial lower forming wheel 420 and the output shaft 334 synchronously rotate; at this time, the upper and lower forming wheels 410 and 420 are synchronously rotated in a specific direction while the motor is rotated.
Referring to fig. 1, a tape forming apparatus according to a second aspect of the present application includes a tape forming mechanism according to the first aspect of the present application, and is capable of outputting a tape continuously formed into a specific shape for use in cooperation with an electrode wheel, thereby achieving an effect of improving welding quality and reducing the number of times of grinding the electrode wheel.
Referring to fig. 1, the production line according to the third aspect of the present application may be a production line equipped with a tape feeder, a welder, etc., and the production line includes the tape forming apparatus according to the second aspect of the present application, so that welding quality of the electrode wheel can be ensured, and the number of maintenance times of the electrode wheel can be reduced, thereby improving production efficiency and quality of the production line.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The embodiments of the present application have been described in detail with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application.
Claims (10)
1. A tape forming mechanism, comprising:
a frame;
the driving piece is arranged on the frame;
The transmission part is arranged on the rack and is provided with an input end, a first output end and a second output end, and the input end is connected with the driving piece;
The upper forming wheel is connected with the first output end;
The lower forming wheel is matched with the upper forming wheel at intervals and is used for forming a belt material, and the lower forming wheel is connected with the second output end so that the driving piece is suitable for driving the upper forming wheel and the lower forming wheel to synchronously rotate through the transmission part; and
The transmission part comprises a first transmission assembly, and the first output end is connected with the second output end through the first transmission assembly so that the upper forming wheel and the lower forming wheel respectively have specific steering.
2. The tape forming mechanism of claim 1, wherein: the transmission part comprises a driving shaft, one end of the driving shaft is used as the input end to be connected with the driving piece, and the other end of the driving shaft is used as the first output end to be connected with the upper forming wheel.
3. The tape forming mechanism of claim 2, wherein: the machine frame is provided with a first bearing assembly, and the driving shaft penetrates through the first bearing assembly to be connected with the upper forming wheel.
4. The tape forming mechanism of claim 2, wherein: the first transmission component comprises a driving gear, a driven gear and a driven shaft, the transmission component further comprises a second transmission component, the driving gear is arranged on the driving shaft, the driven gear is meshed with the driving gear, the driven shaft is arranged on the driven gear, and the driven shaft is connected with the lower forming wheel through the second transmission component.
5. The tape forming mechanism of claim 4, wherein: the second transmission assembly comprises a synchronous gear, a gear chain, an output gear and an output shaft, wherein the synchronous gear is arranged on the driven shaft and connected with the output gear through the gear chain, the output shaft is arranged on the output gear, and the output shaft is used as a second output end and connected with the lower forming wheel.
6. The strap forming mechanism of claim 5 wherein: the second drive assembly further includes an idler gear engaged with the gear chain.
7. The strap forming mechanism of claim 5 wherein: and a second bearing assembly is arranged on the frame, and the output shaft penetrates through the second bearing assembly and is connected with the lower forming wheel.
8. The tape forming mechanism of claim 1, wherein: the frame is provided with a guide member adapted to guide the strip to the space between the upper forming wheel and the lower forming wheel.
9. A tape forming apparatus, comprising: a tape forming mechanism as claimed in any one of claims 1 to 8.
10. A production line, comprising: the tape forming apparatus of claim 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322970446.4U CN220995640U (en) | 2023-11-02 | 2023-11-02 | Belt forming mechanism, device and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322970446.4U CN220995640U (en) | 2023-11-02 | 2023-11-02 | Belt forming mechanism, device and production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220995640U true CN220995640U (en) | 2024-05-24 |
Family
ID=91123733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322970446.4U Active CN220995640U (en) | 2023-11-02 | 2023-11-02 | Belt forming mechanism, device and production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220995640U (en) |
-
2023
- 2023-11-02 CN CN202322970446.4U patent/CN220995640U/en active Active
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