CN220993491U

CN220993491U - Automatic bus processing production line

Info

Publication number: CN220993491U
Application number: CN202322770925.1U
Authority: CN
Inventors: 侯晓飞; 陈登丽; 张大帅; 王福厚
Original assignee: Shandong Shanhe Cnc Equipment Co ltd
Current assignee: Shandong Shanhe Cnc Equipment Co ltd
Priority date: 2023-10-16
Filing date: 2023-10-16
Publication date: 2024-05-24
Anticipated expiration: 2033-10-16

Abstract

The utility model discloses an automatic bus processing production line, which comprises a sawing part, a bending part and a clamping part, wherein the sawing part comprises a saw blade, the clamping part comprises a main clamp and an auxiliary clamp, the main clamp comprises a main clamp head and a drag chain, the auxiliary clamp is positioned on one side of the sawing part, the main clamp is positioned on the other side of the bending part, the production line also comprises a leveling part positioned at the feeding end of the production line, the leveling part comprises an upper box plate and an adjustable lower box plate, an upper leveling roller is rotatably arranged on the upper box plate, a lower leveling roller is rotatably arranged on the adjustable lower box plate, a bus is arranged between the upper leveling roller and the lower leveling roller, and the bus is input into the sawing part after being arranged through the leveling part; the bending part is positioned at the discharge end of the production line. The production line solves the problem that in the prior art, the bus bar is leveled firstly, and then the leveled bus bar is carried to another numerical control device to process the bus, and has the characteristics of automatic integrated processing performance, high automation degree and flexible and reliable operation.

Description

Automatic bus processing production line

Technical Field

The utility model relates to the technical field of bus machining, in particular to an automatic bus machining production line which has the functions of leveling, sawing and bending of buses.

Background

The bus bar for processing the bus bar is generally a copper bar or an aluminum material, depending on the material thereof. Before the bus bar is machined into the bus bar, more or less bending deformation often exists, in the prior art, the bending deformation of the bus bar can be completed by a leveling machine, namely, the bus bar is leveled by the leveling machine, and then the bus bar is manually transferred to bus bar machining equipment (such as sawing equipment and the like) to complete the bus bar machining. Its advantages are low automation and high labor intensity.

Disclosure of utility model

The utility model aims to overcome the defects in the prior art and provides an automatic bus processing production line which can sequentially finish leveling, sawing and bending of ends of bus bars, namely, a feeding end of the production line is conveyed into the bus bars, and the rear end of the production line outputs the bus bars after the bending treatment. The technical scheme adopted is as follows: the utility model provides a generating line automatic processing production line, includes saw cut part, bending part and clamping part, saw cut part including the saw bit, clamping part includes main clamp and vice clamp, and main clamp includes main binding clip and drag chain, and vice clamp is located saw cut one side of part, and main clamp is located the opposite side of bending part, its characterized in that: the production line also comprises a leveling part positioned at the feeding end of the production line, the leveling part comprises an upper box plate and an adjustable lower box plate, the upper leveling roller is rotatably arranged on the upper box plate, the lower leveling roller is rotatably arranged on the adjustable lower box plate, the bus bar is arranged between the upper leveling roller and the lower leveling roller, and the bus bar is input to the sawing part after passing through the leveling part; the bending part is positioned at the discharge end of the production line. After the bus bar is leveled by the leveling part, a bus bar blank with the length meeting the requirement is obtained after sawing by the sawing part, and after the bus bar blank is subjected to end bending treatment, bus bar processing on the production line is completed.

In order to meet the leveling requirements of bus bars with different thicknesses, the adjustable lower box plate of the production line is connected with a bus bar conveying gap adjusting component. The busbar conveying gap adjusting component comprises an upper oblique iron and a lower oblique iron, the upper oblique iron is connected with the adjustable lower box plate, and the lower oblique iron is connected with the driving cylinder.

In order to achieve the purpose of synchronous adjustment of two ends or independent adjustment of one side of the bus bar conveying gap, the bus bar conveying gap adjusting parts are two sets, are symmetrically arranged on two sides of the adjustable lower box plate, can be finely adjusted according to bending conditions of different bus bars, and achieve higher adjustment precision.

The power transmission route of the leveling part is as follows: the leveling part further comprises an upper speed reducer, and the upper speed reducer transmits power to the upper leveling roller through an upper transmission chain. The leveling part also comprises a lower speed reducer, and power is transmitted to the lower leveling roller through a lower transmission chain.

The axis of the upper leveling roller of the leveling part is positioned between two adjacent lower leveling roller axes, namely, the upper leveling roller and the lower leveling roller are arranged at intervals up and down, and a conveying gap between the upper leveling roller and the lower leveling roller is in a wavy line bending shape, so that acting force can be effectively dispersed, and a better leveling effect is realized.

The connection mode between the leveling part and the sawing part is as follows: the production line further comprises a roller transmission part connected between the leveling part and the sawing part, wherein the roller transmission part comprises a roller frame and a plurality of rotatable transmission rollers arranged on the roller frame in parallel.

The utility model has the beneficial effects that: after the bus bar is leveled, the production line can complete the bending operation of one end of the bus bar, the cutting of the bus bar and the bending operation of the other end of the bus bar blank according to the setting of a program.

Drawings

Fig. 1 is a front view of the present utility model, fig. 2 is a top view of fig. 1, fig. 3 is a perspective view of fig. 1, fig. 4 is a schematic view of a leveling part, fig. 5 is a top view of fig. 4, and fig. 6 is a left side view of fig. 4. Wherein:

1 is a leveling part, 11 is an upper box plate, 12 is an adjustable lower box plate, 13 is an upper speed reducer, 14 is a lower speed reducer, 15 is an oil cylinder I, 16 is an oil cylinder II, 17 is an upper oblique iron, 18 is a lower oblique iron, 19 is an upper transmission chain, 110 is an upper speed reducer transmission chain wheel, 111 is an upper speed reducer driven chain wheel, 112 is a lower transmission chain, 113 is a lower speed reducer transmission chain wheel, 114 is an upper leveling roller, 115 is a lower leveling roller

2 Is a roller transmission part, 21 is a roller frame, 22 is a transmission roller, and 23 is a roller support;

3 is a sawing section, 31 is a saw blade;

4 is a press bending part, 41 is a press bending die; 5 is a busbar; 6 is a main clamp; 7 is a secondary clamp; 8 is a drag chain.

Detailed Description

The following describes specific embodiments of the present utility model with reference to the drawings.

The utility model discloses an automatic bus processing production line which comprises a leveling part 1, a roller transmission part 2, a sawing part 3, a bending part 4, a clamping part and an automatic control part.

The feeding end of the production line is a leveling part 1, the leveling part 1 comprises an upper box plate 11 and an adjustable lower box plate 12, an upper leveling roller 114 is rotatably arranged on the upper box plate 11, a lower leveling roller 115 is rotatably arranged on the adjustable lower box plate 12, a busbar 5 input from the feeding end is arranged between the upper leveling roller 114 and the lower leveling roller 115, and the axis of the upper leveling roller is positioned between the axes of two adjacent lower leveling rollers corresponding to the upper leveling roller. The busbar 5 is fed into the sawing section 3 after passing through the leveling section 1.

In order to meet the leveling requirements of bus bars with different thicknesses, the adjustable lower box plate 12 of the production line is connected with a bus bar conveying gap adjusting component. The busbar conveying gap adjusting part in the embodiment comprises an upper oblique iron 17 and a lower oblique iron 18, wherein the upper oblique iron 17 is connected with the adjustable lower box plate 12, and the lower oblique iron 18 is connected with the driving cylinder. The driving cylinder in this embodiment employs an oil cylinder. The busbar conveying gap adjusting parts are two sets and are symmetrically arranged on two sides of the adjustable lower box plate 12.

The upper speed reducer 13 in the leveling section 1 transmits power to an upper leveling roller via an upper transmission chain 19, and the lower speed reducer 14 transmits power to a lower leveling roller via a lower transmission chain 112. The power transmission between the upper leveling rollers and the power transmission between the lower leveling rollers are all chain driven in this embodiment, and are not described in detail in this specification because they are prior art.

The roller drive section 2 is connected between the leveling section 1 and the sawing section 3, the roller drive section 2 comprising a roller frame 21 and further comprising a plurality of rotatable drive rollers 22 arranged in parallel on the roller frame 21. The power of the driving rollers 22 comes from a motor, the power of the motor is transmitted to one driving roller, and the power between the driving rollers is transmitted by a chain transmission.

The sawing section 3 comprises a saw blade 31, the clamping section comprises a main clamp 6 and a secondary clamp 7, the main clamp 6 comprising a main clamp head and a drag chain 8. The auxiliary clamp 7 is positioned on one side of the sawing part 3, the main clamp 6 is positioned on the other side of the bending part 4, the main clamp 6 is matched with the auxiliary clamp 7, the busbar 5 is clamped for sawing into busbar blanks, and the ends of the busbar blanks are subjected to bending treatment.

Taking a double-end bending bus as an example, the operation steps of the embodiment are as follows:

The auxiliary clamp 7 is used for conveying the bus to a bending part and carrying out numerical control bending on one end of the bus;

The bus bar bent by the end head is clamped by the main clamp 6 and moved to the saw blade to finish the fixed-length cutting of the bus bar blank;

The main clamp 6 clamps the bus blank which is cut off in a fixed length and moves towards the direction of the discharging end, the tail end of the bus blank is accurately transferred to the bending part 4 for numerical control bending of the rear end of the bus blank, and a finished bus workpiece is obtained after bending;

The main clamp 6 moves to a designated position holding the bus bar, and the main clamp 6 opens to place the bus bar at the designated position.

Of course, the above description is not intended to limit the utility model, but rather the utility model is not limited to the above examples, and variations, modifications, additions or substitutions within the spirit and scope of the utility model will be within the scope of the utility model.

Claims

1. The utility model provides a generating line automatic processing production line, includes saw cut part, bending part and clamping part, saw cut part including the saw bit, clamping part includes main clamp and vice clamp, and main clamp includes main binding clip and drag chain, and vice clamp is located saw cut one side of part, and main clamp is located the opposite side of bending part, its characterized in that: the production line also comprises a leveling part positioned at the feeding end of the production line, the leveling part comprises an upper box plate and an adjustable lower box plate, the upper leveling roller is rotatably arranged on the upper box plate, the lower leveling roller is rotatably arranged on the adjustable lower box plate, the bus bar is arranged between the upper leveling roller and the lower leveling roller, and the bus bar is input to the sawing part after passing through the leveling part; the bending part is positioned at the discharge end of the production line.

2. The bus bar automatic processing line as set forth in claim 1, wherein: the adjustable lower box plate is connected with the busbar conveying gap adjusting component.

3. The bus bar automatic processing line as set forth in claim 2, wherein: the busbar conveying gap adjusting component comprises an upper oblique iron and a lower oblique iron, the upper oblique iron is connected with the adjustable lower box plate, and the lower oblique iron is connected with the driving cylinder.

4. A bus bar automated processing line as defined in claim 3, wherein: the busbar conveying gap adjusting parts are two sets and are symmetrically arranged on two sides of the adjustable lower box plate.

5. The bus bar automatic processing line as set forth in claim 1, wherein: the leveling part further comprises an upper speed reducer, and the upper speed reducer transmits power to the upper leveling roller through an upper transmission chain.

6. The bus bar automatic processing line as set forth in claim 1, wherein: the leveling part also comprises a lower speed reducer, and power is transmitted to the lower leveling roller through a lower transmission chain.

7. The bus bar automatic processing line as set forth in claim 1, wherein: the axis of the upper leveling roller is positioned between the axes of two adjacent lower leveling rollers.

8. The bus bar automatic processing line as set forth in claim 1, wherein: the production line further comprises a roller transmission part connected between the leveling part and the sawing part, wherein the roller transmission part comprises a roller frame and a plurality of rotatable transmission rollers arranged on the roller frame in parallel.