CN220992812U

CN220992812U - Diamond saw blade processing sintering device

Info

Publication number: CN220992812U
Application number: CN202322343617.0U
Authority: CN
Inventors: 李曰山; 张守宝; 何召彬; 王冰; 王学军; 丁照临; 李宜峰; 夏洪会; 孙兆波
Original assignee: Shandong Huada Jinke New Material Co ltd
Current assignee: Shandong Huada Jinke New Material Co ltd
Priority date: 2023-08-30
Filing date: 2023-08-30
Publication date: 2024-05-24
Anticipated expiration: 2033-08-30

Abstract

The utility model discloses a diamond saw blade processing sintering device, and belongs to the technical field of diamond saw blade processing. The device comprises a supporting mechanism, wherein a sliding plate is arranged at the top of the supporting mechanism, and a feeding mechanism is arranged outside the sliding plate extending to the supporting mechanism; the bottom of the supporting mechanism is provided with a sintering mechanism, the clamping member comprises a central column, vertical grooves are formed in the central column, a plurality of groups of sliding plates are arranged in the vertical grooves, the bottoms of the sliding plates are fixedly provided with sleeves, and one side, far away from the sliding plates, of each sleeve is provided with an electric push rod; the top of the vertical groove is provided with a hinge seat, the hinge seat is provided with a bending rod, a rod body of the bending rod is arranged on the hinge seat to rotate, a driving rod is arranged between the bending rod and the sliding plate, the upper end of the driving rod rotates with the bending rod, and the lower end of the driving rod rotates with the sliding plate; an outer cylinder shell is arranged on the central column, and a movable groove is formed in the outer cylinder shell. The utility model realizes the abutting clamping effect by designing the clamping mechanism connection.

Description

Diamond saw blade processing sintering device

Technical Field

The utility model belongs to the technical field of diamond saw blade machining, and particularly relates to a diamond saw blade machining sintering device.

Background

The diamond saw blade is a cutting tool and is widely applied to processing of hard and brittle materials such as concrete, refractory materials, stone materials, ceramics and the like. The diamond saw blade mainly comprises two parts, namely a base body and a tool bit, wherein the base body is a main supporting part for bonding the tool bit, the tool bit is a cutting part in the use process, the tool bit can be continuously consumed in the use process, the base body can not be used, the tool bit can play a role in cutting, the diamond is contained in the tool bit, the diamond is used as the hardest substance at present, the diamond is used for friction cutting of a processed object in the tool bit, diamond particles are wrapped in the tool bit by metal, and sintering is needed when the tool bit part is manufactured.

Reference 202120004071.4 discloses a rotary sintering device for diamond saw blade processing, has designed the wheel structure in order to realize the butt effect, in practice because more butt saw blade through the centre gripping arch, can have relative slip problem, especially centre gripping arch wear out for convex after the long-term use of centre gripping arch, further leads to the saw blade to contact inhomogeneous when the sintering, and then influences the quality of saw blade finished product.

The present utility model has been made in view of this.

Disclosure of utility model

In order to solve the technical problems, the utility model adopts the basic conception of the technical scheme that:

The diamond saw blade processing sintering device comprises a supporting mechanism, wherein a sliding plate is arranged at the top of the supporting mechanism, the sliding plate extends out of the supporting mechanism and is provided with a feeding mechanism, and the feeding mechanism is suitable for transporting saw blades;

The bottom of the supporting mechanism is provided with a sintering mechanism, the sintering mechanism comprises a fixed plate, the fixed plate is connected with the supporting mechanism, and an induction coil is arranged on the fixed plate; a clamping member is arranged below the induction coil;

The clamping component comprises a central column, vertical grooves are formed in the central column, a plurality of groups of sliding plates are arranged in the vertical grooves, the sliding plates are suitable for being installed in the vertical grooves, a sleeve is fixedly installed at the bottom of each sliding plate, an electric push rod is installed on one side, far away from the sliding plate, of each sleeve, and the output end of each electric push rod is suitable for driving the corresponding sleeve to drive the corresponding sliding plate to vertically slide along the corresponding vertical groove;

The top of the vertical groove is provided with a hinge seat, the hinge seat is provided with a bending rod, a rod body of the bending rod is arranged on the hinge seat to rotate, a driving rod is arranged between the bending rod and the sliding plate, the upper end of the driving rod rotates with the bending rod, and the lower end of the driving rod rotates with the sliding plate;

An outer cylinder shell is arranged on the central column, a movable groove is formed in the outer cylinder shell, the top of the bending rod is suitable for penetrating through the movable groove and is provided with an abutting part, and the abutting part is suitable for being movably abutted on the saw blade;

The clamping member includes a rotating member adapted to drive the outer cartridge housing in rotation and a clamping member adapted to clamp the saw blade to the outer cartridge housing.

According to the utility model, a connecting rod bending mode is arranged to replace a traditional jacking mode, and the protruded bending has a component force in a downward clamping direction on the saw blade, so that the saw blade is heated in the vortex induction coil and has a stable clamping effect. Secondly, the outer cylinder shell integrally rotates and drives the large gear for the small gear, so that lower-speed rotation can be realized, and the abutting part can be made of high-temperature heat-resistant materials, so that abrasion is avoided.

In a further technical scheme, the sintering mechanism further comprises a base and a bottom plate, wherein the upper end of the bottom plate is connected with a rod body of the electric push rod, and a connecting bearing is arranged in the bottom plate and is suitable for coaxial rotation with the electric push rod;

The fixed plate is arranged above the base, an outer cylinder shell is arranged in the induction coil, and the outer cylinder shell is fixedly connected with the central column.

In a further technical scheme, the reinforcing plate is arranged at the bottom of the outer cylinder shell, the reinforcing plate is provided with a sleeve plate part, and the rod body of the electric push rod is sleeved in the sleeve plate part.

In a further technical scheme, the sintering mechanism further comprises a gear motor, a machine body of the gear motor is arranged in the base, a transmission shaft is arranged at the output end of the gear motor, a rotary gear is arranged at the end part of the transmission shaft, an external gear is arranged at the bottom of the outer cylinder shell, and the rotary gear is meshed with the external gear.

In a further technical scheme, the supporting mechanism comprises a main force frame, wherein the main force frame is in a C shape, a screw rod and a transverse rack are respectively arranged on the upper end face of the main force frame, a displacement seat is arranged at the bottom of the sliding plate, the displacement seat is arranged on the screw rod, a driving motor is arranged on the sliding plate, the output end of the driving motor is suitable for penetrating the sliding plate and is provided with a driving gear, and the driving gear is meshed with the transverse rack; the driving motor is suitable for driving the sliding plate to transversely move through the driving gear. Through the synchronous linkage mode of the transverse rack and the screw rod, the connecting effect of the sliding plate can be ensured, and the stability is more sufficient.

In a further technical scheme, the sliding plate is also provided with an air cylinder, the cylinder body of the air cylinder is arranged on the sliding plate, and the output end of the air cylinder is downwards arranged;

the output of cylinder installs the working plate, the equal fixed pipeline that is provided with in working plate left and right sides, pipeline bottom all are the annular range and are provided with multiunit negative pressure sucking disc.

In a further technical scheme, an auxiliary air pipe is arranged on the pipeline in a supporting mode, and a jet head is arranged on the auxiliary air pipe. In the case of sintering, where the molten metal alloy may produce unwanted particles on the surface, the showerhead may be set to perform a cleaning operation of the surface prior to suction by the suction cup,

In a further technical scheme, the sliding plate is provided with a bearing part at one side far away from the air cylinder, the bearing part is suitable for being detachably provided with a weighting block, and the weighting block and the air cylinder are distributed at two sides of the main force frame. The weighting block is used for ensuring the working sliding effect and avoiding the possibility of overturning.

The beneficial effects are that:

According to the utility model, a connecting rod bending mode is arranged to replace a traditional jacking mode, and the protruded bending has a component force in a downward clamping direction on the saw blade, so that the saw blade is heated in the vortex induction coil and has a stable clamping effect. Secondly, the outer cylinder shell integrally rotates and drives the large gear for the small gear, so that lower-speed rotation can be realized, and the abutting part can be made of high-temperature heat-resistant materials, so that abrasion is avoided. The main force frame is provided with a synchronous linkage mode through the transverse racks and the screw rods, so that the connecting effect of the sliding plate can be ensured, and the stability is more sufficient.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to those skilled in the art that other drawings can be obtained according to these drawings without inventive effort.

In the drawings:

FIG. 1 is a schematic view of a sintering apparatus according to the present utility model;

FIG. 2 is a schematic view of a sintering apparatus according to the present utility model;

FIG. 3 is an enlarged schematic view of FIG. 2 at A;

FIG. 4 is a schematic side view of a skateboard of the present utility model;

FIG. 5 is a side cross-sectional view of the sintering mechanism and clamping member of the present utility model;

Fig. 6 is an enlarged view of a portion B of fig. 5;

Fig. 7 is a schematic view of another position of the abutment portion according to the present utility model.

In the figure: 1. a support mechanism; 11. a slide plate; 12. a main force frame; 13. a screw rod; 14. a transverse rack; 15. a displacement seat; 16. a driving motor; 17. a drive gear; 18. weighting blocks;

2. a feeding mechanism; 21. a cylinder; 22. a work plate; 23. a pipe; 24. a negative pressure suction cup; 25. a jet head;

3. A sintering mechanism; 31. a fixing plate; 32. an induction coil; 35. a base; 36. a speed reducing motor; 37. a bottom plate; 38. a transmission shaft; 39. a rotary gear;

5. A clamping member; 51. a center column; 52. a vertical groove; 53. a sliding plate; 54. a sleeve; 55. an electric push rod; 56. a hinge base; 57. bending the rod; 58. a driving rod; 59. an outer cartridge housing; 510. a movable groove; 511. an abutting portion; 512. a reinforcing plate; 513. an external gear;

Detailed Description

The present utility model will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

The principles of the utility model will be further described with reference to the drawings and specific examples.

Example 1

As shown in fig. 1 to 7, in one embodiment of the present utility model, a diamond saw blade processing and sintering device comprises a supporting mechanism 1, wherein a sliding plate 11 is arranged at the top of the supporting mechanism 1, the sliding plate 11 extends to the outside of the supporting mechanism 1 and is provided with a feeding mechanism 2, and the feeding mechanism 2 is suitable for transporting saw blades; the slide 11 is shown in fig. 4, is in a bent shape, and is provided with a concave shape in the middle and is matched with the top of the main force frame.

The sintering mechanism 3 is arranged at the bottom of the supporting mechanism 1, the sintering mechanism 3 comprises a fixed plate 31, the fixed plate 31 is connected with the supporting mechanism 1, and an induction coil 32 is arranged on the fixed plate 31; a clamping member 5 is mounted under the induction coil 32;

As shown in fig. 6, the clamping member 5 includes a central column 51, on which a plurality of vertical grooves 52 are provided, the vertical grooves 52 are provided with a plurality of groups and internally mounted with sliding plates 53, only one group is shown in fig. 6, and a plurality of groups may be provided in equidistant distribution for the stability of the transmission. The sliding plate 53 is suitable for being installed in the vertical groove 52, the bottom of the sliding plate 53 is fixedly provided with the sleeve 54, one side of the sleeve 54 far away from the sliding plate 53 is provided with the electric push rod 55, and the output end of the electric push rod 55 is suitable for driving the sleeve 54 to drive the sliding plate 53 to vertically slide along the vertical groove 52; the top of the electric push rod 55 is welded to the adjacent sliding plate 53.

A hinge seat 56 is arranged at the top of the vertical groove 52, a bending rod 57 is arranged on the hinge seat 56, a rod body of the bending rod 57 is arranged on the hinge seat 56 to rotate, a driving rod 58 is arranged between the bending rod 57 and the sliding plate 53, the upper end of the driving rod 58 rotates with the bending rod 57, and the lower end of the driving rod 58 rotates with the sliding plate 53; the middle rod body of the bending rod is rotationally connected with the hinging seat 56, and an arc plate is arranged in the middle for reinforcing connection.

An outer cylinder shell 59 is arranged on the central column 51, a movable groove 510 is formed in the outer cylinder shell 59, the top of the bending rod 57 is suitable for penetrating through the movable groove 510 and is provided with an abutting part 511, and the abutting part 511 is suitable for being movably abutted on a saw blade; the reinforcing plate 512 is mounted on the bottom of the outer cylinder housing 59, the reinforcing plate 512 is provided with a sleeve plate portion, and the shaft of the electric push rod 55 is sleeved in the sleeve plate portion. The reinforcing plate 612 rotates to drive the electric push rod to rotate synchronously.

The rotary member 4 is adapted to drive rotation of the outer cartridge housing 59.

As shown in fig. 5, the sintering mechanism 3 further comprises a base 35 and a bottom plate 37, wherein the upper end of the bottom plate 37 is connected with the rod body of the electric push rod 55, and a connecting bearing is installed in the bottom plate 37 and is suitable for coaxial rotation with the electric push rod 55; here, the connection bearing is provided to realize the up-down synchronous rotation of part of the bottom plate 37 and the outer cylinder housing 59, and the power cord of the electric putter may be a down-threading. In order to avoid the influence of sintering, the diameter of the outer cylindrical housing 59 may be enlarged to a size suitable for the inner diameter of the induction coil.

The fixing plate 31 is installed above the base 35, and the outer cylinder housing 59 is installed in the induction coil 32, and the outer cylinder housing 59 is fixedly connected with the center post 51. The sintering mechanism 3 further comprises a gear motor 36, a machine body of the gear motor 36 is arranged in the base 35, a transmission shaft 38 is arranged at the output end of the gear motor 36, a rotary gear 39 is arranged at the end part of the transmission shaft 38, an external gear 513 is arranged at the bottom of the outer cylinder shell 59, and the rotary gear 39 is meshed with the external gear 513.

The supporting mechanism 1 comprises a main force frame 12, wherein the main force frame 12 is in a C shape, a screw rod 13 and a transverse rack 14 are respectively arranged on the upper end surface of the main force frame 12, a displacement seat 15 is arranged at the bottom of the sliding plate 11, the displacement seat 15 is arranged on the screw rod 13, a driving motor 16 is arranged on the sliding plate 11, the output end of the driving motor 16 is suitable for penetrating through the sliding plate 11 and is provided with a driving gear 17, and the driving gear 17 is meshed with the transverse rack 14; the drive motor 16 is adapted to drive the slide 11 via a drive gear 17 in a lateral movement. The slide 11 is provided with a bearing part at one side far away from the cylinder 21, and the bearing part is suitable for detachably mounting a weighting block 18, and the weighting block 18 and the cylinder 21 are distributed at two sides of the main force frame 12. As shown in fig. 4, displacement seats 15 corresponding to the screw rods 13 are respectively installed under the sliding plates, so that the directional movement on the screw rods 13 is realized. The mounting drive gear 17 is in engagement with the transverse rack.

As shown in fig. 2 and 3, the sliding plate 11 is also provided with a cylinder 21, the cylinder body of the cylinder 21 is arranged on the sliding plate 11, and the output end is arranged downwards; the output end of the air cylinder 21 is provided with a working plate 22, the left side and the right side of the working plate 22 are fixedly provided with pipelines 23, and the bottoms of the pipelines 23 are provided with a plurality of groups of negative pressure suckers 24 in an annular arrangement. An auxiliary air pipe 26 is arranged on the pipeline 23, and a jet head 25 is arranged on the auxiliary air pipe 26.

Working principle:

when the saw blade baking device is used, the driving motor is controlled by the external controller to work so as to drive the driving gear to rotate to move to one side and drive the working plate to move, then the saw blade is downwards output to a saw blade placing point through the air cylinder, the surface is cleaned through air injection of the air injection head, and then the saw blade to be baked is grabbed through a plurality of groups of negative pressure suckers;

The cylinder drives the working plate to move upwards to reset, then the driving motor drives the top of the sintering mechanism, then the driving cylinder drives the saw blade to be placed on the top of the outer cylinder shell, the working plate grabs and places a new saw blade, the other part is used for cleaning the surface through jet of the jet head, and the fired saw blade is grabbed and placed in the next working procedure through the negative pressure sucker;

In the firing process, the saw blade placed at the top of the outer cylinder shell can be detected by a detection part, and the detection part refers to the prior art; when the position is accurate, the electric putter drives sleeve 54 and sliding plate downwards, and the actuating lever bottom on the sliding plate moves downwards, drives the pole of bending and rotates along articulated seat, and the butt portion downwards butt is to saw bit department, and the size of the centre bore of saw bit should be greater than the outside of movable groove. The gear motor drives the rotary gear to drive the external gear to rotate, both of which are bevel gears. The reinforcing plate drives the electric push rod to rotate.

Meanwhile, the intermediate frequency current generates vortex through the induction coil to heat and sinter the outer side of the saw blade, after sintering is finished, the electric push rod upwards drives the sleeve 54 and the sliding plate upwards, the abutting part loosens the saw blade, the negative pressure sucker is used for transferring work, the motor and the cylinder are driven to perform lower wheel work, and continuous firing is performed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. The utility model provides a diamond saw bit processing sintering device which characterized in that: the saw blade conveying device comprises a supporting mechanism (1), wherein a sliding plate (11) is arranged at the top of the supporting mechanism (1), the sliding plate (11) extends out of the supporting mechanism (1) and is provided with a feeding mechanism (2), and the feeding mechanism (2) is suitable for conveying saw blades;

The sintering device is characterized in that a sintering mechanism (3) is arranged at the bottom of the supporting mechanism (1), the sintering mechanism (3) comprises a fixed plate (31), the fixed plate (31) is connected with the supporting mechanism (1), and an induction coil (32) is arranged on the fixed plate (31); a clamping member (5) is arranged below the induction coil (32);

The clamping component (5) comprises a center column (51), a vertical groove (52) is formed in the center column (51), a sliding plate (53) is arranged in the vertical groove (52), the sliding plate (53) is suitable for being arranged in the vertical groove (52), a sleeve (54) is fixedly arranged at the bottom of the sliding plate (53), an electric push rod (55) is arranged on one side, far away from the sliding plate (53), of the sleeve (54), and the output end of the electric push rod (55) is suitable for driving the sleeve (54) to drive the sliding plate (53) to vertically slide along the vertical groove (52);

A hinge seat (56) is arranged at the top of the vertical groove (52), a bending rod (57) is arranged on the hinge seat (56), a rod body of the bending rod (57) is arranged on the hinge seat (56) to rotate, a driving rod (58) is arranged between the bending rod (57) and the sliding plate (53), the upper end of the driving rod (58) rotates with the bending rod (57), and the lower end of the driving rod (58) rotates with the sliding plate (53);

An outer cylinder shell (59) is arranged on the center column (51), a movable groove (510) is formed in the outer cylinder shell (59), the top of the bending rod (57) is suitable for penetrating through the movable groove (510) and is provided with an abutting part (511), and the abutting part (511) is suitable for being movably abutted to a saw blade.

2. A diamond saw blade machining sintering device according to claim 1, wherein: the sintering mechanism (3) further comprises a base (35) and a bottom plate (37), wherein the upper end of the bottom plate (37) is connected with a rod body of the electric push rod (55), and a connecting bearing is arranged in the bottom plate (37) and is suitable for coaxial rotation with the electric push rod (55);

The fixed plate (31) is arranged above the base (35), an outer cylinder shell (59) is arranged in the induction coil (32), and the outer cylinder shell (59) is fixedly connected with the central column (51).

3. A diamond saw blade machining sintering device according to claim 1, wherein: the bottom of the outer cylinder shell (59) is provided with a reinforcing plate (512), the reinforcing plate (512) is provided with a sleeve plate part, and a rod body of the electric push rod (55) is sleeved in the sleeve plate part.

4. A diamond saw blade machining sintering device according to claim 1, wherein: the sintering mechanism (3) further comprises a speed reducing motor (36), a machine body of the speed reducing motor (36) is arranged in the base (35), a transmission shaft (38) is arranged at the output end of the speed reducing motor (36), a rotary gear (39) is arranged at the end part of the transmission shaft (38), an external gear (513) is arranged at the bottom of the outer cylinder shell (59), and the rotary gear (39) is meshed with the external gear (513).

5. A diamond saw blade machining sintering device according to claim 1, wherein: the supporting mechanism (1) comprises a main force frame (12), wherein the main force frame (12) is in a C shape, a screw rod (13) and a transverse rack (14) are respectively arranged on the upper end face of the main force frame (12), a displacement seat (15) is arranged at the bottom of the sliding plate (11), the displacement seat (15) is arranged on the screw rod (13), a driving motor (16) is arranged on the sliding plate (11), and the output end of the driving motor (16) is suitable for penetrating through the sliding plate (11) and is provided with a driving gear (17), and the driving gear (17) is meshed with the transverse rack (14); the driving motor (16) is suitable for driving the sliding plate (11) to transversely move through the driving gear (17).

6. A diamond saw blade machining sintering device according to claim 1, wherein: the sliding plate (11) is also provided with an air cylinder (21), the cylinder body of the air cylinder (21) is arranged on the sliding plate (11), and the output end of the air cylinder is downwards arranged;

The output end of the air cylinder (21) is provided with a working plate (22), the left side and the right side of the working plate (22) are fixedly provided with pipelines (23), and the bottoms of the pipelines (23) are provided with a plurality of groups of negative pressure suckers (24) in an annular arrangement.

7. A diamond saw blade machining sintering device according to claim 6, wherein: an auxiliary air pipe (26) is arranged on the pipeline (23), and a jet head (25) is arranged on the auxiliary air pipe (26).

8. A diamond saw blade machining sintering device according to claim 1, wherein: the sliding plate (11) is provided with a bearing part at one side far away from the air cylinder (21), the bearing part is suitable for being detachably provided with a weighting block (18), and the weighting block (18) and the air cylinder (21) are distributed on two sides of the main force frame (12).