CN220990710U - Efficient compression preparation device for biomass granular fuel - Google Patents
Efficient compression preparation device for biomass granular fuel Download PDFInfo
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- CN220990710U CN220990710U CN202322789271.7U CN202322789271U CN220990710U CN 220990710 U CN220990710 U CN 220990710U CN 202322789271 U CN202322789271 U CN 202322789271U CN 220990710 U CN220990710 U CN 220990710U
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- forming die
- stress
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- 238000007906 compression Methods 0.000 title claims abstract description 71
- 230000006835 compression Effects 0.000 title claims abstract description 70
- 239000000446 fuel Substances 0.000 title claims abstract description 25
- 239000002028 Biomass Substances 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000007790 scraping Methods 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims description 39
- 238000003825 pressing Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 14
- 239000008188 pellet Substances 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 22
- 238000000748 compression moulding Methods 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 244000025254 Cannabis sativa Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to the technical field of biomass particle processing equipment, in particular to a high-efficiency compression preparation device for biomass particle fuel. The automatic compression molding machine comprises a frame, a compression mechanism, a material conveying mechanism, a stress mechanism and a scraping mechanism, wherein the compression mechanism, the material conveying mechanism, the stress mechanism and the scraping mechanism are arranged on the frame, the top of the frame is provided with a loading plate, the compression mechanism is arranged on the upper portion of the frame, the stress mechanism is arranged on the lower portion of the frame, the stress mechanism is located below the compression mechanism, a molding die in the compression mechanism is arranged on the top of the stress mechanism, the material conveying mechanism is arranged on one side of the frame, and the scraping mechanism is arranged on one side of the outside of the frame.
Description
Technical Field
The utility model relates to the technical field of biomass particle processing equipment, in particular to a high-efficiency compression preparation device for biomass particle fuel.
Background
The pellet fuel is a heating fuel made from biomass compression. The most common type is wood particles. As a form of wood fuel, wood particles are typically made from compacted sawdust or other waste produced from sawn and other wood products. Other woody biomass energy sources include palm kernel hulls, coconut hulls, and shoots and branches of the whole tree that are removed or remain after felling, etc., which otherwise help to replenish soil nutrients. Also, grass may be granulated to form grass granules. Pellets are manufactured into several types and grades of fuel for power plants, homes, and other applications in between. The particles are very dense and can be produced with low water content (below 10%) so that they can be incinerated with very high combustion efficiency.
The existing compression machine for producing substance granular fuel generally takes biomass ground into powder as raw material, the powder raw material is placed into a compression molding tool by manual operation and then is placed into the compression machine to be compressed into granules, and the production mode not only wastes a large amount of labor force, but also has lower production efficiency.
Disclosure of utility model
According to the efficient compression preparation device for the biomass granular fuel, the powder raw materials can be rapidly compressed into the biomass granular fuel through the cooperation between the compression mechanism and the stress mechanism, and the powder raw materials are automatically filled into the compression molding tool through the arrangement of the conveying mechanism, so that the powder raw materials are not required to be placed into the compression molding tool manually, the manual labor force is reduced, and the production efficiency is improved.
In order to solve the problems in the prior art, the utility model adopts the following technical scheme:
The efficient compression preparation device for biomass granular fuel comprises a frame, and a compression mechanism, a material conveying mechanism, a stress mechanism and a scraping mechanism which are arranged on the frame;
the top of the frame is provided with a loading plate;
The compression mechanism is arranged at the upper part of the frame;
The stress mechanism is arranged at the lower part of the frame, the stress mechanism is positioned below the compression mechanism, and the forming die in the compression mechanism is arranged at the top of the stress mechanism;
the material conveying mechanism is arranged on one side of the frame, and the discharging end of the material conveying mechanism is connected with the forming die in the compression mechanism;
the scraper mechanism is arranged on one side of the outer part of the frame.
Preferably, the pressing component in the compression mechanism is arranged at the bottom of an installed adding plate on the frame, four corners of the bottom of the adding plate are respectively provided with an electric telescopic rod, the output end of the electric telescopic rod is in butt joint with the top of a forming die, a plurality of forming holes in rectangular arrangement are formed in the top of the forming die, two forming holes which are close to each other are communicated, and a feed inlet is formed in one side of the forming die.
Preferably, the pressing component comprises a hydraulic rod, a pressing plate and a compression rod;
The four hydraulic rods are arranged, every two of the four hydraulic rods are in a group, and the four hydraulic rods are arranged at the bottom of the adding plate;
The lower pressing plate is horizontally arranged below the adding plate, and four corners of the top of the lower pressing plate are fixedly connected with the bottoms of the corresponding hydraulic rods;
The number of the compression rods is the same as and corresponds to the number of the forming holes formed in the forming die one by one, the compression rods are arranged on one side, away from the hydraulic rod, of the lower pressure plate, and the compression rods can be inserted into the forming holes formed in the forming die.
Preferably, the stress mechanism comprises a placing plate and a stress plate;
The abutting plate is horizontally arranged below the forming die, two sides of the abutting plate are fixedly connected with two sides of the frame, which are close to each other, and a limiting groove is formed in the top of the abutting plate;
the stress plate is horizontally inserted into a limit groove formed in the abutting plate.
Preferably, the material conveying mechanism comprises a material storage box, a powder conveying pump, a connecting pipe, a conveying pipe, a rectangular channel, a fixing plate and a material conveying pipe;
the storage box is arranged at one side of the top of the frame;
the powder conveying pump is arranged at one side of the storage box;
One end of the connecting pipe is communicated with the storage box, and the other end of the connecting pipe is communicated with the output end of the powder conveying pump;
the fixing plate is provided with two side ends which are respectively fixedly arranged on the frame;
The rectangular channel is arranged on the two fixing plates, the top of the rectangular channel is communicated with a conveying pipe, the other end of the conveying pipe is connected with the output end of the powder conveying pump, and a plurality of conveying pipes connected with the feeding holes formed in the forming die are communicated with the bottom of the rectangular channel.
Preferably, the scraping mechanism comprises a mounting frame, a telescopic cylinder, a push rod and a scraping plate;
the mounting frame is arranged on one side of the outer part of the frame;
The telescopic cylinder is arranged on the mounting frame, and the output end of the telescopic cylinder faces the direction of the forming die;
The push rod is arranged at the output end of the telescopic cylinder;
The scraper blade sets up in forming die's one side, one side and the push rod of scraper blade keep away from telescopic cylinder's one end fixed connection.
Preferably, two handles are arranged on one side of the stress plate.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, through the cooperation between the compression mechanism and the stress mechanism, the powder raw material can be rapidly compressed into the bio-particle fuel, and through the arrangement of the material conveying mechanism, the powder raw material is automatically filled into the compression molding tool, the powder raw material is not required to be placed into the compression molding tool by manual operation, the manual labor force is reduced, and meanwhile, the production efficiency is also improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a device for efficient compression production of biomass pellet fuel;
FIG. 2 is a front view of a high efficiency compression production apparatus for biomass pellet fuel;
FIG. 3 is a schematic diagram of the working state of a device for efficient compression preparation of biomass pellet fuel;
FIG. 4 is a schematic view of a part of the structure of a device for efficient compression preparation of biomass pellet fuel;
FIG. 5 is an enlarged view of a portion of the application at A in FIG. 4;
fig. 6 is a schematic structural view of a molding die of the present application.
The reference numerals in the figures are:
1-a frame; 11-adding a plate;
2-a compression mechanism; 21-a hold-down assembly; 211-a hydraulic rod; 212-a lower press plate; 213-compression bar; 22-a forming die; 221-a feed inlet; 222-forming holes; 23-an electric telescopic rod;
3-a material conveying mechanism; 31-a storage box; 32-a powder delivery pump; 33-connecting pipes; 34-a delivery tube; 35-rectangular channels; 36-fixing plate; 37-conveying pipe;
4-a stress mechanism; 41-abutting plate; 411-limit groove; 42-stress plate; 421-handle;
5-scraping mechanism; 51-mounting rack; 52-a telescopic cylinder; 53-push rod; 54-scraper.
Detailed Description
The utility model will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the utility model and the specific objects and functions achieved.
Referring to fig. 1 to 6, a high-efficiency compression preparation device for biomass granular fuel is disclosed, wherein a frame 1, a compression mechanism 2, a material conveying mechanism 3, a stress mechanism 4 and a scraping mechanism 5 are arranged on the frame 1;
The top of the frame 1 is provided with a loading plate 11;
the compression mechanism 2 is arranged at the upper part of the frame 1;
The stress mechanism 4 is arranged at the lower part of the frame 1, the stress mechanism 4 is positioned below the compression mechanism 2, and the forming die 22 in the compression mechanism 2 is arranged at the top of the stress mechanism 4;
the material conveying mechanism 3 is arranged on one side of the frame 1, and the discharge end of the material conveying mechanism 3 is connected with the forming die 22 in the compression mechanism 2;
the squeegee 54 mechanism is provided on the outer side of the frame 1.
When the equipment is used, the forming die 22 in the compression mechanism 2 is placed on the stress mechanism 4, powder raw materials are conveyed into the forming die 22 in the compression mechanism 2 through the conveying mechanism 3, then, the compression mechanism 2 is started to compress the powder raw materials in the forming die 22, the powder raw materials are compressed into particles, after the powder raw materials become particles, the forming die block on the stress mechanism 4 is driven to move upwards through the compression mechanism 2, further, the formed particles in the forming die 22 are scraped off through the scraping mechanism 5, the particles are further dropped onto the stress mechanism 4, further, the particles on the stress mechanism 4 are collected through staff, automation of compressing the powder raw materials into the particles is realized through the equipment, further, the powder raw materials are not required to be placed into a pressing die tool through manual operation, then, the processing is carried out, labor resources are saved, and the production efficiency is also improved.
Referring to fig. 2 and 6, the pressing assembly 21 in the compression mechanism 2 is disposed at the bottom of the mounting plate 11 on the frame 1, four corners of the bottom of the mounting plate 11 are respectively provided with an electric telescopic rod 23, the output end of the electric telescopic rod 23 is in abutting connection with the top of the forming die 22, a plurality of forming holes 222 in rectangular arrangement are formed in the top of the forming die 22, two forming holes 222 close to each other are in communication, and a feeding hole 221 is formed in one side of the forming die 22.
After the forming holes 222 formed in the forming modules are filled with powder raw materials, the pressing assemblies 21 are controlled to press downwards, after the pressing ends of the pressing assemblies 21 move into the forming dies 22, the powder raw materials in the forming holes 222 are further compressed, after the compression is completed, the pressing assemblies 21 are not moved, the electric telescopic rods 23 drive the forming dies 22 to move upwards, the bottoms of the forming dies 22 are separated from the tops of the stress mechanisms 4, and after the forming dies 22 move upwards to a specified position, the particles compressed in the forming holes 222 formed in the forming dies 22 are extruded out through the pressing assemblies 21.
Referring to fig. 3, the pressing assembly 21 includes a hydraulic lever 211, a pressing plate 212, and a compression lever 213;
The four hydraulic rods 211 are arranged, each two of the four hydraulic rods 211 are in a group, and the four hydraulic rods 211 are arranged at the bottom of the adding plate 11;
The lower pressing plate 212 is horizontally arranged below the adding plate 11, and four corners of the top of the lower pressing plate 212 are fixedly connected with the bottoms of the corresponding hydraulic rods 211;
The number of the compression rods 213 is the same as and corresponds to the number of the forming holes 222 formed in the forming die 22, the compression rods 213 are disposed on one side of the lower pressure plate 212 away from the hydraulic rod 211, and the compression rods 213 can be inserted into the forming holes 222 formed in the forming die 22.
The hydraulic rod 211 drives the lower pressure plate 212 to downwards press, so that the compression rod 213 on the lower pressure plate 212 is driven to synchronously move into the forming hole 222 formed in the forming die 22, and the powder raw material in the forming hole 222 is extruded into particles through the compression rod 213, so that the compression processing of the powder raw material is completed.
Referring to fig. 4, the force receiving mechanism 4 includes a placement plate and a force receiving plate 42;
The abutting plate 41 is horizontally arranged below the forming die 22, two sides of the abutting plate 41 are fixedly connected with two sides of the frame 1, which are close to each other, and a limiting slot 411 is formed in the top of the abutting plate 41;
The force-bearing plate 42 is horizontally inserted into a limit slot 411 formed in the abutting plate 41.
The stress plate 42 is inserted into the limit slot 411 formed in the abutting plate 41 in parallel, the stress plate 42 is temporarily clamped on the abutting plate 41 through the limit slot 411, and compression molded particles in the forming die 22 are received through the stress plate 42, so that the collection of the particles by workers is facilitated.
Referring to fig. 1 and 2, the feeding mechanism 3 includes a storage tank 31, a powder feeding pump 32, a connecting pipe 33, a feeding pipe 34, a rectangular passage 35, a fixing plate 36, and a feeding pipe 37;
the storage box 31 is arranged at one side of the top of the frame 1;
the powder transfer pump 32 is provided at one side of the storage tank 31;
One end of the connecting pipe 33 is communicated with the storage box 31, and the other end of the connecting pipe 33 is communicated with the output end of the powder conveying pump 32;
the fixing plate 36 has two side ends fixedly provided to the frame 1, respectively;
The rectangular channel 35 is arranged on the two fixing plates 36, the top of the rectangular channel 35 is communicated with a conveying pipe 34, the other end of the conveying pipe 34 is connected with the output end of the powder conveying pump 32, and the bottom of the rectangular channel 35 is communicated with a plurality of conveying pipes 37 connected with the feeding holes formed in the forming die 22.
The powder raw materials in the storage box 31 is carried to the input end of the powder delivery pump 32 through the connecting pipe 33, further, the powder raw materials are carried into the rectangular channel 35 through the conveying pipe 34 connected with the output end of the powder delivery pump 32, the rectangular channel 35 is connected with the feed inlet 221 formed by the forming die 22 through the conveying pipe 37, and then the powder raw materials are carried into the forming die 22 through the conveying pipe 37 arranged at the bottom of the rectangular channel, so that the powder raw materials can be automatically carried into the forming die 22, the operation of manually adding the powder raw materials into the forming die 22 is omitted, and the workload of workers is reduced.
Referring to fig. 4 and 5, the scraping mechanism 5 includes a mounting frame 51, a telescopic cylinder 52, a push rod 53 and a scraping plate 54;
the mounting bracket 51 is provided on the outer side of the frame 1;
the telescopic cylinder 52 is arranged on the mounting frame 51, and the output end of the telescopic cylinder 52 faces the direction of the forming die 22;
the push rod 53 is arranged at the output end of the telescopic cylinder 52;
the scraper 54 is disposed on one side of the forming mold 22, and one side of the scraper 54 is fixedly connected with one end of the push rod 53 away from the telescopic cylinder 52.
The push rod 53 is driven to push towards the forming die 22 through the telescopic cylinder 52, the push plate on the push rod 53 is driven to move along with the bottom of the forming die 22, and then after the forming die 22 is lifted upwards, particles in the forming die 22 can be extruded to the bottom of the forming die 22 by the compression rod 213 in the pressing component 21, the particles are prevented from adhering to the bottom of the compression rod 213, and the particles at the bottom of the forming die 22 are scraped through the scraping plate 54.
Referring to fig. 4, two handles 421 are provided at one side of the force receiving plate 42.
After the powder raw material is processed into particles and then falls on the stress plate 42, a worker can easily pull out the stress plate 42 from the limit groove 411 formed in the abutting plate 41 through the handle 421 mounted on the stress plate 42, so that the working efficiency is improved.
The foregoing examples merely illustrate one or more embodiments of the utility model, which are described in greater detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (7)
1. The efficient compression preparation device for the biomass granular fuel is characterized by comprising a frame (1), and a compression mechanism (2), a conveying mechanism (3), a stress mechanism (4) and a scraping mechanism (5) which are arranged on the frame (1);
The top of the frame (1) is provided with a loading plate (11);
The compression mechanism (2) is arranged at the upper part of the frame (1);
The stress mechanism (4) is arranged at the lower part of the frame (1), the stress mechanism (4) is positioned below the compression mechanism (2), and the forming die (22) in the compression mechanism (2) is arranged at the top of the stress mechanism (4);
The material conveying mechanism (3) is arranged on one side of the frame (1), and the discharging end of the material conveying mechanism (3) is connected with the forming die (22) in the compression mechanism (2);
The scraper (54) mechanism is arranged on one side of the outside of the frame (1).
2. The efficient compression preparation device of biomass granular fuel according to claim 1, wherein a pressing component (21) in a compression mechanism (2) is arranged at the bottom of an installed adding plate (11) on a frame (1), four corners of the bottom of the adding plate (11) are provided with an electric telescopic rod (23), the output end of the electric telescopic rod (23) is in abutting connection with the top of a forming die (22), a plurality of forming holes (222) which are in rectangular arrangement are formed in the top of the forming die (22), two forming holes (222) which are close to each other are in communication arrangement, and a feed inlet (221) is formed in one side of the forming die (22).
3. The efficient compression preparation device of biomass pellet fuel according to claim 1 or 2, wherein the pressing component (21) comprises a hydraulic rod (211), a pressing plate (212) and a compression rod (213);
The four hydraulic rods (211) are arranged, every two of the four hydraulic rods (211) are in a group, and the four hydraulic rods (211) are all arranged at the bottom of the adding plate (11);
The lower pressing plate (212) is horizontally arranged below the adding plate (11), and four corners of the top of the lower pressing plate (212) are fixedly connected with the bottoms of the corresponding hydraulic rods (211);
the number of the compression rods (213) is the same as and corresponds to the number of the forming holes (222) formed in the forming die (22), the compression rods (213) are arranged on one side, away from the hydraulic rod (211), of the lower pressure plate (212), and the compression rods (213) can be inserted into the forming holes (222) formed in the forming die (22).
4. The efficient compression preparation device of biomass pellet fuel according to claim 1, wherein the stress mechanism (4) comprises a placing plate and a stress plate (42);
the abutting plate (41) is horizontally arranged below the forming die (22), two sides of the abutting plate (41) are fixedly connected with two sides of the frame (1) which are close to each other, and a limiting groove (411) is formed in the top of the abutting plate (41);
The stress plate (42) is horizontally inserted into a limit groove (411) formed in the abutting plate (41).
5. The efficient compression preparation device of biomass granular fuel according to claim 1, wherein the material conveying mechanism (3) comprises a material storage box (31), a powder conveying pump (32), a connecting pipe (33), a conveying pipe (34), a rectangular channel (35), a fixing plate (36) and a material conveying pipe (37);
the storage box (31) is arranged at one side of the top of the frame (1);
The powder conveying pump (32) is arranged at one side of the storage box (31);
One end of a connecting pipe (33) is communicated with the storage box (31), and the other end of the connecting pipe (33) is communicated with the output end of the powder conveying pump (32);
The fixing plate (36) is provided with two side ends which are respectively fixedly arranged on the frame (1);
The rectangular channel (35) is arranged on the two fixing plates (36), the top of the rectangular channel (35) is communicated with a conveying pipe (34), the other end of the conveying pipe (34) is connected with the output end of the powder conveying pump (32), and the bottom of the rectangular channel (35) is communicated with a plurality of conveying pipes (37) connected with the feeding holes formed in the forming die (22).
6. The efficient compression preparation device of biomass granular fuel according to claim 1, wherein the scraping mechanism (5) comprises a mounting frame (51), a telescopic cylinder (52), a push rod (53) and a scraping plate (54);
The mounting frame (51) is arranged on one side of the outer part of the frame (1);
The telescopic cylinder (52) is arranged on the mounting frame (51), and the output end of the telescopic cylinder (52) faces the direction of the forming die (22);
the push rod (53) is arranged at the output end of the telescopic cylinder (52);
The scraper blade (54) is arranged on one side of the forming die (22), and one side of the scraper blade (54) is fixedly connected with one end of the push rod (53) away from the telescopic cylinder (52).
7. The efficient compression preparation device for biomass pellet fuel as claimed in claim 4, wherein two handles (421) are arranged on one side of the stress plate (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322789271.7U CN220990710U (en) | 2023-10-17 | 2023-10-17 | Efficient compression preparation device for biomass granular fuel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322789271.7U CN220990710U (en) | 2023-10-17 | 2023-10-17 | Efficient compression preparation device for biomass granular fuel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220990710U true CN220990710U (en) | 2024-05-24 |
Family
ID=91121522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322789271.7U Active CN220990710U (en) | 2023-10-17 | 2023-10-17 | Efficient compression preparation device for biomass granular fuel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220990710U (en) |
-
2023
- 2023-10-17 CN CN202322789271.7U patent/CN220990710U/en active Active
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