CN220984346U - Hollow winding machine - Google Patents
Hollow winding machine Download PDFInfo
- Publication number
- CN220984346U CN220984346U CN202322695344.6U CN202322695344U CN220984346U CN 220984346 U CN220984346 U CN 220984346U CN 202322695344 U CN202322695344 U CN 202322695344U CN 220984346 U CN220984346 U CN 220984346U
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- assembly
- shaft
- wire
- winding
- carrier
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- 238000004804 winding Methods 0.000 title claims abstract description 79
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 7
- 238000005491 wire drawing Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a hollow winding machine which comprises a chassis cabinet, a transmission assembly, a winding carrying assembly, a paying-off assembly, a rotating assembly and a wire pulling assembly. The machine case cabinet is horizontally placed on the ground, the transmission assembly, the winding carrying assembly, the paying-off assembly, the rotating assembly and the wire pulling assembly are all fixed on the machine case cabinet, and the winding carrying assembly is positioned behind the transmission assembly; the winding handling assembly at least comprises an upper X shaft, an upper Z shaft, a clamping module, an upper R shaft and a wire pressing cylinder, wherein the top of the winding handling assembly is slidably connected with the upper X shaft, the upper X shaft is slidably connected with the upper Z shaft, the upper Z shaft is fixedly connected with the clamping module, the clamping module is slidably connected with the upper R shaft, the wire pressing cylinder is fixed on one side of the upper R shaft, and a wire breaker is arranged at the bottom of the wire pressing cylinder. The paying-off assembly is used for supplying wire raw materials, the winding carrying assembly and the rotating assembly are used for processing coils, and automatic wire breakage is achieved through the wire pulling assembly.
Description
Technical Field
The utility model relates to the technical field of inductance coil winding, in particular to a hollow winding machine.
Background
A winding machine, as the name implies, is a machine that winds a linear object onto a particular work piece. Taking a coil winding machine as an example, the coil winding machine has various types, and is specially used for winding a coil with a larger size for use in larger equipment. Some are used to wind small coils for use with inductors, horns or other small devices. In the prior art, when winding copper wires, the length of the copper wires to be used is usually estimated in advance, which results in uncontrollable use length of the copper wires and large tail wire waste. In addition, the automatic connection difficulty of the existing coil winding machine is high, and the existing coil winding machine cannot be automatically connected with a front section machine and a rear section machine, so that the winding efficiency is low.
Therefore, there is a need for an improvement to the existing coil winding machine to solve the above-mentioned technical problems.
Disclosure of utility model
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The hollow winding machine comprises a chassis cabinet, a transmission assembly, a winding carrying assembly, a paying-off assembly, a rotating assembly and a wire pulling assembly, wherein the chassis cabinet is horizontally placed on the ground, the transmission assembly, the winding carrying assembly, the paying-off assembly, the rotating assembly and the wire pulling assembly are all fixed on the chassis cabinet, and the winding carrying assembly is positioned behind the transmission assembly; the winding handling assembly at least comprises an upper X shaft, an upper Z shaft, an upper R shaft and a wire pressing cylinder, wherein the top of the winding handling assembly is slidably connected with the upper X shaft, the upper X shaft is slidably connected with the upper Z shaft, the upper R shaft is slidably connected with the winding handling assembly, the wire pressing cylinder is fixed on one side of the upper R shaft, and a wire breaker is arranged at the bottom of the wire pressing cylinder.
Further, the winding handling assembly further comprises a clamping module, the upper Z shaft is connected with the clamping module in a sliding mode, and the clamping module is located on one side of the upper R shaft.
Further, the stay wire assembly at least comprises a transverse X-axis, a flat cable Z-axis and a stay wire device, wherein the transverse X-axis is connected to the cabinet in a sliding manner, the flat cable Z-axis is connected to the transverse X-axis in a sliding manner, and the top of the flat cable Z-axis is hinged to the stay wire device.
Further, the rotating assembly comprises a lower R shaft, a rotating shaft and a flying fork cylinder, wherein the lower R shaft is connected to the cabinet in a sliding manner, the center line of the lower R shaft and the center line of the upper R shaft are the same, the rotating shaft is connected to the lower R shaft in a rotating manner, the flying fork cylinder is connected to one side of the rotating shaft in a sliding manner, and the flying fork cylinder is connected with an outlet of the transmission assembly.
Further, the transmission assembly at least comprises a carrier transverse moving cylinder, a first bracket, a carrier up-down cylinder, a carrier feeding cylinder, a second bracket and a carrier Y-axis;
The carrier transverse moving cylinder is fixed on the base, a first bracket is fixed on the base, a carrier up-down cylinder is connected to the first bracket in a sliding manner, and the inlet end of the carrier up-down cylinder is connected with one end of the carrier transverse moving cylinder; the first support and the second support are at the same height, the second support is connected with a carrier Y shaft in a sliding mode, an inlet of the carrier Y shaft is connected with an outlet end of the first support, and the second support is connected with the carrier inlet cylinder in a sliding mode.
Further, the transport assembly further includes a full carrier belt and an empty carrier belt; one end fixedly connected with of second support full carrier belt, the other end fixedly connected with empty carrier belt for the transportation carrier.
Further, the paying-off assembly comprises a paying-off device, a tensioner, a winding machine, a hot air gun and a hot air gun bracket;
The paying-off device, the tensioner, the winding machine, the heat gun and the heat gun support are sequentially fixed on the cabinet, the paying-off device is located on one side of the tensioner, the winding machine is arranged on the other side of the tensioner, the heat gun is arranged on the other side of the winding machine, and the output end of the heat gun is fixed at the top of the heat gun support.
Compared with the prior art, the utility model has the beneficial effects that:
The advantages are as follows: the paying-off assembly provided by the utility model can automatically cut off the tail wire after winding is finished through the cooperation operation of the paying-off assembly with the winding X-axis, the wire pressing cylinder and the wire breaker, so that the working hours and raw materials for calculating the copper wire are saved.
The advantages are as follows: the paying-off assembly provided by the utility model can supply copper wire raw materials in real time, the winding carrying assembly, the line protection assembly, the rotating assembly and the line drawing assembly are matched, automatic winding and automatic line breaking can be realized, the transporting assembly can assist in transporting an empty carrier and a full carrier to a set position, the winding carrying assembly, the paying-off assembly and the transporting assembly are mutually matched, assembly line operation is formed, and the smooth winding can be ensured.
Drawings
FIG. 1 is a schematic diagram of a hollow winding machine according to the present utility model;
FIG. 2 is a schematic diagram of a wire handling assembly according to the present utility model;
FIG. 3 is a front view of the winding handling assembly of the present utility model;
FIG. 4 is a schematic diagram of a cable assembly of the present utility model;
FIG. 5 is a schematic view of a rotary assembly according to the present utility model;
FIG. 6 is a schematic diagram of a transmission assembly according to the present utility model;
fig. 7 is a schematic structural view of the pay-off assembly of the present utility model.
Detailed Description
In the embodiment of the utility model, as shown in fig. 1, 2 and 3, the utility model provides a hollow winding machine, which comprises a chassis cabinet 1, a transmission assembly 2, a winding carrying assembly 3, a paying-off assembly 4, a rotating assembly 5 and a wire pulling assembly 6.
The case cabinet 1 is horizontally placed on the ground, the transmission assembly 2, the winding carrying assembly 3, the paying-off assembly 4, the rotating assembly 5 and the wire pulling assembly 6 are all fixed on the case cabinet 1, and the winding carrying assembly 3 is positioned behind the transmission assembly 2; the winding handling assembly 3 at least comprises an upper X-axis 31, an upper Z-axis 32, a clamping module 33, an upper R-axis 34 and a wire pressing cylinder 35, wherein the top of the winding handling assembly 3 is slidably connected with the upper X-axis 31, the upper X-axis 31 is slidably connected with the upper Z-axis 32, the upper Z-axis 32 is fixedly connected with the clamping module 33, the clamping module 33 is slidably connected with the upper R-axis 34, one side of the upper R-axis 34 is fixedly provided with the wire pressing cylinder 35, and the bottom of the wire pressing cylinder 35 is provided with a wire breaker 36.
As shown in fig. 4, the wire pulling assembly 6 at least includes a traverse X axis 61, a wire arranging Z axis 62 and a wire puller 63, the traverse X axis 61 is slidably connected to the cabinet 1, the traverse X axis 61 is slidably connected to the wire arranging Z axis 62, and the top of the wire arranging Z axis 62 is hinged to the wire puller 63.
As shown in fig. 5, the rotating assembly 5 includes a lower R-shaft 51, a rotating shaft 52 and a flying fork cylinder 53, the lower R-shaft 51 is slidably connected to the cabinet 1, the center line of the lower R-shaft 51 and the center line of the upper R-shaft 34 are the same, the rotating shaft 52 is rotatably connected to the lower R-shaft 51, one side of the rotating shaft 52 is slidably connected to the flying fork cylinder 53, and the flying fork cylinder 53 is connected to the outlet of the transmission assembly.
In the embodiment, the flying fork cylinder is opened, and the wire is fed to the flying fork; the wire pressing cylinder ascends, the wire pulling assembly is started, and the lower R shaft moves to an avoidance position, so that subsequent winding of coils is avoided; the transverse X axis moves to a winding position, and the upper Z axis descends to a winding starting position; and meanwhile, the flat cable Z axis rises to a flat cable starting position, the flat cable X axis moves to a left flat cable position, the upper R axis and the lower R axis are synchronously matched with each other, and the flat cable Z axis and the upper Z axis finish winding in the clockwise direction.
After winding is completed, the lower R shaft moves to an avoidance position, a wire pressing cylinder is started, the wire breaker 36 pinches off the copper wire, the upper R shaft moves to an upper positioning position, the transverse X shaft moves to a wire cutting position, and the wire arranging X shaft moves to a home position; completing the winding of the coil, and transporting the coil to a transportation position by traversing the X-axis.
Referring to fig. 6, the transmission assembly 2 at least includes a carrier traversing cylinder 21, a first bracket 22, a carrier up-down cylinder 23, a carrier feeding cylinder 24, a second bracket 27, a carrier Y-axis 28, and an ejector 29;
The carrier transverse moving cylinder 21 is fixed on a base, a first support 22 and a second support 27 are fixed on the base, the ejector 29 and the carrier feeding cylinder 24 are connected to the second support 27 in a sliding manner, the first support 22 and the second support 27 are positioned at the same height, the first support 22 is connected with a carrier feeding up-down cylinder 23 in a sliding manner, and the inlet end of the carrier feeding up-down cylinder 23 is connected with one end of the carrier transverse moving cylinder 21; the stage Y-axis 28 is slidably coupled to the base.
In this embodiment, when the empty carrier belt transports the material, the driving carrier sideslip cylinder moves to the appointed position, and the feeding carrier up-down cylinder drives the carrier up-down to transport the carrier, and the one-time material transporting can be accomplished by 3 times of actions. When the Sensor senses a material signal, the Y-axis of the carrier is commanded to move to the carrier receiving position, and then the carrier feeding cylinder is driven to move so as to send the material to the winding position.
And the Y-axis of the carrying platform moves to the receiving position, the winding transverse X-axis moves to the discharging position, the winding Z-axis descends to start discharging, and the discharging cycle is completed after 10 times of circulating discharging. After discharging, the Y-axis of the carrier is moved to the carrier position, the ejector is driven by the carrier discharging cylinder to push out the full carrier to the full carrier belt, and the full carrier is transported to the next station.
As shown in fig. 6, the transfer assembly 2 further includes a full carrier belt 25 and an empty carrier belt 26;
One end of the second bracket 27 is fixedly connected with the full carrier belt 25, and the other end is fixedly connected with the empty carrier belt 26 for transporting the carrier.
As shown in fig. 7, the paying-off assembly 4 includes a paying-off device 41, a tensioner 42, a winding machine 43, a heat gun 44 and a heat gun bracket 45;
The paying-off device 41, the tensioner 42, the winding machine 43, the heat gun 44 and the heat gun support 45 are sequentially fixed on the cabinet 1, the paying-off device 41 is located on one side of the tensioner 42, the winding machine 43 is arranged on the other side of the tensioner 42, the heat gun 44 is arranged on the other side of the winding machine 43, and the output end of the heat gun 44 is fixed on the top of the heat gun support 45.
Leading the wire-releasing device to a tensioner, conveying the tensioner to a winding machine, and finally to a hot air gun bracket; the tension of the line can be controlled through the tensioner and the winding machine, so that smooth conveying of the copper wire and smooth operation of subsequent winding work types are ensured.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a hollow coiling machine, includes cabinet, transmission subassembly, wire winding transport subassembly, unwrapping wire subassembly, rotating assembly and wire drawing subassembly, its characterized in that: the machine case cabinet is horizontally placed on the ground, the transmission assembly, the winding carrying assembly, the paying-off assembly, the rotating assembly and the wire pulling assembly are all fixed on the machine case cabinet, and the winding carrying assembly is positioned behind the transmission assembly; the winding handling assembly at least comprises an upper X shaft, an upper Z shaft, an upper R shaft and a wire pressing cylinder, wherein the top of the winding handling assembly is slidably connected with the upper X shaft, the upper X shaft is slidably connected with the upper Z shaft, the upper R shaft is slidably connected with the winding handling assembly, the wire pressing cylinder is fixed on one side of the upper R shaft, and a wire breaker is arranged at the bottom of the wire pressing cylinder.
2. The coreless winding machine of claim 1, wherein: the winding handling assembly further comprises a clamping module, the upper Z-axis is connected with the clamping module in a sliding mode, and the clamping module is located on one side of the upper R-axis.
3. The coreless winding machine of claim 1, wherein: the wire pulling assembly at least comprises a transverse X-axis, a wire arranging Z-axis and a wire pulling device, wherein the transverse X-axis is connected to the cabinet in a sliding mode, the transverse X-axis is connected with the wire arranging Z-axis in a sliding mode, and the top of the wire arranging Z-axis is hinged to the wire pulling device.
4. The coreless winding machine of claim 1, wherein: the rotary assembly comprises a lower R shaft, a rotary shaft and a flying fork cylinder, wherein the lower R shaft is connected to the cabinet in a sliding manner, the central line of the lower R shaft and the central line of the upper R shaft are the same, the rotary shaft is connected to the lower R shaft in a rotating manner, the flying fork cylinder is connected to one side of the rotary shaft in a sliding manner, and the flying fork cylinder is connected with an outlet of the transmission assembly.
5. The coreless winding machine of claim 1, wherein: the transmission assembly at least comprises a carrier transverse moving cylinder, a first bracket, a carrier feeding and discharging cylinder, a carrier feeding cylinder, a second bracket, a carrier Y-axis and an ejector;
The carrier transverse moving cylinder is fixed on a base, a first support and a second support are fixed on the base, the ejector and the carrier feeding cylinder are connected to the second support in a sliding manner, the first support and the second support are positioned at the same height, the carrier feeding cylinder is connected to the first support in a sliding manner, and the inlet end of the carrier feeding cylinder is connected with one end of the carrier transverse moving cylinder; the carrier Y-axis is connected to the base in a sliding manner.
6. The coreless winding machine of claim 5, wherein: the transmission assembly further comprises a full carrier belt and an empty carrier belt;
One end fixedly connected with of second support full carrier belt, the other end fixedly connected with empty carrier belt for the transportation carrier.
7. The coreless winding machine of claim 1, wherein: the paying-off assembly comprises a paying-off device, a tensioner, a winding machine, a hot air gun and a hot air gun bracket;
The paying-off device, the tensioner, the winding machine, the heat gun and the heat gun support are sequentially fixed on the cabinet, the paying-off device is located on one side of the tensioner, the winding machine is arranged on the other side of the tensioner, the heat gun is arranged on the other side of the winding machine, and the output end of the heat gun is fixed at the top of the heat gun support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322695344.6U CN220984346U (en) | 2023-10-09 | 2023-10-09 | Hollow winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322695344.6U CN220984346U (en) | 2023-10-09 | 2023-10-09 | Hollow winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220984346U true CN220984346U (en) | 2024-05-17 |
Family
ID=91055684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322695344.6U Active CN220984346U (en) | 2023-10-09 | 2023-10-09 | Hollow winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220984346U (en) |
-
2023
- 2023-10-09 CN CN202322695344.6U patent/CN220984346U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |